Concrete spraying device with damping function

By designing shock absorbing mechanisms and springs in the concrete injection device, the bumping force caused by uneven construction sites is absorbed, and the problem of easy damage to the device when the device moves is solved, achieving a more stable construction process.

CN223035031UActive Publication Date: 2025-06-272ND ENG CO LTD OF CHINA RAILWAY 12TH BUREAU GRP +1
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Patent Information

Application Number
CN202421862145.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-27
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

Existing concrete injection devices are prone to bumps when moving in uneven construction sites, resulting in device collision and damage.

Method used

A concrete injection device with shock absorption function is designed, using components such as bottom plate, spring, shock absorption mechanism and conveying pipe to absorb bumping forces through spring and shock absorption mechanism to prevent device collision.

Benefits of technology

It effectively reduces the bumps and shaking of the injection device when moving in uneven fields, prevents device damage, and improves the stability and service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concrete spraying device with a damping function, belongs to the technical field of concrete devices, and can solve the problem that devices in an existing concrete spraying device are collided and damaged due to the fact that a road surface is uneven and jolts easily, and comprises a bottom plate, a first spring is arranged in the middle of the upper surface of the bottom plate, and a second spring is arranged in the middle of the upper surface of the bottom plate. Damping mechanisms are arranged on the two sides of the upper surface of the bottom plate, a damping plate is arranged at the upper ends of the damping mechanisms and the first springs, sliding grooves are formed in the front side and the rear side of the lower surface of the damping plate, a second supporting plate is arranged on one side of the damping plate and connected with an obliquely-upward conveying pipe, a conveying mechanism is arranged in the conveying pipe, and a mixing box is arranged on one side of the conveying pipe; a feeding port is formed in the end, close to the mixing box, of the conveying pipe, the bottom of the mixing box is connected with a silt pump, and by means of the concrete spraying device, when the concrete spraying device moves on an uneven construction site, jolting and shaking cannot be generated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete devices, and particularly relates to a concrete spraying device with a shock-absorbing function. Background Art

[0002] Shotcrete is a construction method of spraying and pouring fine aggregate concrete with a pressure spray gun. It is commonly used for pouring thin-walled structures such as tunnel linings, walls, and ceilings, or linings of other structures and protective layers of steel structures. Shotcrete is formed by pre-mixing cement, sand, gravel, water, and a certain amount of admixtures, loading them into a spraying machine, and using high-pressure air to send them to the nozzle, where they are mixed with a quick-setting agent and then sprayed onto the surface of rocks or concrete at a very high speed.

[0003] Currently, when the existing shotcrete devices are moved on the construction site, due to the uneven road surface of the construction site, the shotcrete devices are prone to jolting during movement, and the components inside the spraying devices are easily damaged by collision. Content of the Utility Model

[0004] Aiming at the problem that the components inside the existing concrete spraying devices are damaged by collision due to easy jolting caused by uneven road surfaces, the utility model provides a concrete spraying device with a shock-absorbing function.

[0005] The utility model adopts the following technical solutions:

[0006] A concrete spraying device with a shock-absorbing function includes a bottom plate. A first spring is provided at the middle position of the upper surface of the bottom plate. Shock-absorbing mechanisms are provided on both sides of the upper surface of the bottom plate. A shock-absorbing plate is provided at the upper ends of the shock-absorbing mechanisms and the first spring. Chute grooves are provided at the front and rear sides of the lower surface of the shock-absorbing plate. A second support plate is provided on one side of the shock-absorbing plate. The second support plate is connected with an obliquely upward conveying pipe. A conveying mechanism is provided inside the conveying pipe. A mixing box is provided on one side of the conveying pipe. A feed port is provided at one end of the conveying pipe close to the mixing box. A sediment pump is connected to the bottom of the mixing box.

[0007] Furthermore, symmetric first support plates are provided at the top end of the mixing box. A second fixing plate is provided at the top end of the first support plate. A first servo motor is provided at the center position of the top end of the second fixing plate. A first bearing is provided inside the middle of the upper surface of the second fixing plate. The output end of the first servo motor is connected with a connecting rod through the first bearing. A plurality of mixing rods are provided on the left and right sides of the outer surface of the connecting rod. A second bearing is provided in the middle of the inner surface of the bottom of the mixing box. The lower end of the connecting rod is arranged inside the second bearing.

[0008] Furthermore, the shock absorption mechanism includes a fixed rod, with hinge blocks I respectively provided at both ends of the fixed rod. A sliding plate is provided at the top of the hinge block I, and the sliding plate is movably arranged in the chute. A connecting rod is hinged at the bottom of the hinge block I, and the other end of the connecting rod is hinged to a hinge block II. Fixing plates I are respectively provided at the two free ends of the fixed rod. A second spring is provided on the fixed rod, and the upper surface of the fixing plate I is fixedly connected to the shock absorption plate. The hinge block II is fixedly connected to the bottom plate.

[0009] Furthermore, the conveying mechanism includes two rotating rods, with auger blades provided on the rotating rods. A gear is provided at one end of the rotating rod far away from the mixing tank, and the two gears are connected by a toothed chain. A servo motor II is connected to one end of the rotating rod provided with the gear, and the rotating rod is arranged in the conveying pipe through a third bearing.

[0010] Furthermore, universal wheels are provided around the lower surface of the bottom plate.

[0011] The beneficial effects of the present utility model are as follows:

[0012] 1. Through the provided conveying mechanism and the conveying pipe, the concrete and the admixture can be separately conveyed. Through the mixing tank, the servo motor II and the mixing rod, the conveyed concrete and the admixture can be concentrated together for sufficient mixing.

[0013] 2. Through the provided shock absorption mechanism, the first spring and the shock absorption plate, when the shotcrete device moves on an uneven construction site, it will not jolt or shake, and the force can be relieved and absorbed, preventing the components inside the shotcrete device from colliding and being easily damaged. Description of the Drawings

[0014] Figure 1 is the structural schematic diagram of the present utility model;

[0015] Figure 2 is the partial front surface sectional view of the present utility model;

[0016] Figure 3 is the enlarged view at A in Figure 2 of the present utility model;

[0017] Figure 4 is the enlarged view at B in Figure 2 of the present utility model;

[0018] Figure 5 is the structural diagram of the conveying mechanism of the present utility model;

[0019] Figure 6 is the structural diagram of the shock absorption mechanism of the present utility model.

[0020] Wherein: 1 - damping plate; 2 - bottom plate; 3 - first spring; 4 - damping mechanism; 401 - fixed rod; 402 - first fixing plate; 403 - first hinge block; 404 - sliding plate; 405 - second hinge block; 406 - connecting rod; 407 - positioning pin; 408 - second spring; 5 - mixing tank; 6 - first support plate; 7 - second fixing plate; 8 - first servo motor; 9 - first bearing; 10 - connecting rod; 11 - second bearing; 12 - mixing rod; 13 - conveying pipe; 14 - second support plate; 15 - conveying mechanism; 1501 - rotating rod; 1502 - auger blade; 1503 - third bearing; 1504 - gear; 1505 - chain; 1506 - second servo motor; 16 - sand pump. Detailed implementation manner

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Embodiment 1

[0023] Please refer to Figures 1-5 , a concrete spraying device with a damping function, including a bottom plate 2, a conveying mechanism 15 and a damping mechanism 4. A first spring 3 is arranged in the middle of the upper surface of the bottom plate 2. Damping mechanisms 4 are arranged on both the front and rear sides of the upper surface of the bottom plate 2. Universal wheels are arranged around the lower surface of the bottom plate 2. A damping plate 1 is arranged at the upper ends of the two damping mechanisms 4 and the first spring 3. Chutes are opened on both the front and rear sides of the lower surface of the damping plate 1. A second support plate 14 is arranged on the left side of the upper surface of the damping plate 1. Two conveying pipes 13 are arranged on the upper surface of the second support plate 14. A conveying mechanism 15 is arranged in the two conveying pipes 13. Feeding ports are opened above the left side of the outer surfaces of the two conveying pipes 13. A mixing tank 5 and a sand pump 16 are respectively arranged on the right side of the upper surface of the damping plate 1. The suction end of the sand pump 16 is connected to the mixing tank 5 through a pipeline.

[0024] First support plates 6 are arranged on both the front and rear sides of the upper surface of the mixing tank 5. A second fixing plate 7 is arranged on the upper surfaces of the two first support plates 6. A first servo motor 8 is arranged in the middle of the upper surface of the second fixing plate 7. A first bearing 9 is arranged in the middle of the upper surface of the second fixing plate 7. The output shaft of the first servo motor 8 is fixed with a connecting rod 10 through the first bearing 9. A plurality of mixing rods 12 are arranged on both the left and right sides of the outer surface of the connecting rod 10. A second bearing 11 is arranged in the middle of the inner lower surface of the surface of the mixing tank 5. The lower end of the connecting rod 10 is arranged in the second bearing 11.

[0025] The conveying mechanism 15 includes two rotating rods 1501. The outer surfaces of both rotating rods 1501 are provided with auger blades 1502. On the left side of the outer surfaces of both rotating rods 1501, there are gears 1504 and bearings III 1503. The bearing III 1503 is arranged on the right side of the gear 1504. The two gears 1504 are connected by a tooth chain 1505. The left end of one of the rotating rods 1501 is fixedly connected to the output shaft of the servo motor II 1506. The two rotating rods 1501 are respectively arranged in the two conveying pipes 13, and the two bearings III 1503 are respectively arranged in the left surfaces of the two conveying pipes 13.

[0026] When this utility model is in use, the spraying end of the sand pump 16 is connected to the spray gun through a pipeline. Power is supplied to the servo motor I 8, the servo motor II 1506, and the sand pump 16. The construction worker shovels the concrete and the admixture into the two conveying pipes 13 through the two feeding ports respectively with a shovel. After the servo motor II 1506 is powered on, the output shaft of the servo motor II 1506 drives the connected rotating rod 1501 to rotate. The rotating rotating rod 1501 drives the connected gear 1504, and then drives the tooth chain 1505 to operate. The operating tooth chain 1505 drives the other gear 1504 to rotate, and then drives the rotating rod 1501 connected to the other gear 1504 to rotate, so that the two rotating rods 1501 rotate synchronously. The two rotating rotating rods 1501 respectively drive the two auger blades 1502 to rotate. The two rotating auger blades 1502 respectively push the concrete and the admixture towards the mixing box 5 through rotation. The two auger blades 1502 respectively push the concrete and the admixture into the mixing box 5. After the servo motor I 8 is powered on, the output shaft of the servo motor I 8 drives the connecting rod 10 to rotate. The connecting rod 10 drives the multiple mixing rods 12 to rotate. The concrete and the admixture are mixed together by the multiple mixing rods 12. After the sand pump 16 is powered on, the mixed concrete in the mixing box 5 is pumped to the spray gun through the pipeline, and the mixed concrete is sprayed out through the spray gun, so as to carry out the construction of concrete spraying.

[0027] Embodiment 2

[0028] Please refer to Figure 6, the shock absorption mechanism 4 includes a fixed rod 401. On the left and right sides of the outer surface of the fixed rod 401, hinge blocks one 403 are movably arranged. The two hinge blocks one 403 are respectively hinged to one ends of the two connecting rods 406. The ends of the two connecting rods 406 far from the hinge blocks one 403 are respectively hinged to the two hinge blocks two 405. On the left and right ends of the fixed rod 401, fixing plates one 402 are fixed. On the left and right sides and in the middle of the outer surface of the fixed rod 401, second springs 408 are arranged. The two sliding plates 404 are movably arranged in the sliding grooves. The upper surfaces of the two fixing plates one 402 are fixedly connected to the shock absorption plate 1. The two hinge blocks two 405 are fixedly connected to the bottom plate 2. The connecting rods 406 are hinged to the hinge blocks one 403 and the hinge blocks two 405 through positioning pins 407.

[0029] When the shotcrete spraying device moves on an uneven construction site, the universal wheels squeeze the first spring 3 through the bottom plate 2, causing the first spring 3 to contract. The bumpy force is reduced through the first spring 3. When the bottom plate 2 squeezes the first spring 3, it also squeezes the hinge blocks two 405 on the two shock absorption mechanisms 4. Through the connection relationship between the hinge blocks two 405 and the connecting rods 406, the connecting rods 406 are driven to rotate upward at the ends hinged thereto. Through the hinge relationship between the connecting rods 406 and the hinge blocks one 403, the hinge blocks one 403 are pushed to move outward. The sliding plates 404 slide in the sliding grooves, causing the hinge blocks one 403 to move outward through the fixed rod 401. The hinge blocks one 403 squeeze the second springs 408, and the second springs 408 contract under the squeeze. The bumpy force is further alleviated and absorbed through the second springs 408, so that when the shotcrete spraying device moves on an uneven construction site, there will be no bumps and shakes, preventing the components inside the shotcrete spraying device from colliding and being easily damaged. This use effectively solves the problem that when the existing shotcrete spraying device moves, due to the uneven road surface of the construction site, it is easy to generate bumps, causing the components inside the spraying device to be easily damaged by collision.

[0030] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A concrete spraying device with shock absorption function, characterized in that: The invention comprises a bottom plate (2), wherein a spring (3) is provided in the middle of the upper surface of the bottom plate (2), shock absorbing mechanisms (4) are provided on both sides of the upper surface of the bottom plate (2), a shock absorbing plate (1) is provided at the upper ends of the shock absorbing mechanism (4) and the spring (3), and slide grooves are provided at the front and rear sides of the lower surface of the shock absorbing plate (1), a support plate (14) is provided on one side of the shock absorbing plate (1), a conveying pipe (13) inclined upward is connected to the support plate (14), a conveying mechanism (15) is provided in the conveying pipe (13), a mixing box (5) is provided on one side of the conveying pipe (13), a feed port is provided at one end of the conveying pipe (13) close to the mixing box (5), and a silt pump (1507) is connected to the bottom of the mixing box (5).

2. The concrete spraying device with shock absorption function according to claim 1, characterized in that: A support plate 1 (6) is symmetrically provided at the top of the mixing box (5), a fixing plate 2 (7) is provided at the top of the support plate 1 (6), a servo motor 1 (8) is provided at the center of the top of the fixing plate 2 (7), a bearing 1 (9) is provided in the middle of the upper surface of the fixing plate 2 (7), the output end of the servo motor 1 (8) is connected to a connecting rod (10) through the bearing 1 (9), a plurality of mixing rods (12) are provided on the left and right sides of the outer surface of the connecting rod (10), a bearing 2 (11) is provided in the middle of the bottom inner surface of the mixing box (5), and the lower end of the connecting rod (10) is arranged in the bearing 2 (11).

3. The concrete spraying device with shock absorption function according to claim 1, characterized in that: The shock absorbing mechanism (4) comprises a fixed rod (401), the two ends of the fixed rod (401) are respectively provided with a hinge block 1 (403), the top of the hinge block 1 (403) is provided with a slide plate (404), the slide plate (404) is movably arranged in a slide groove, the bottom of the hinge block 1 (403) is hinged with a connecting rod (406), the other end of the connecting rod (406) is hinged with a hinge block 2 (403), the two free ends of the fixed rod (401) are respectively provided with a fixed plate 1 (402), the fixed rod (401) is provided with a spring 2 (408), the upper surface of the fixed plate 1 (402) is fixedly connected to the shock absorbing plate (1), and the hinge block 2 (405) is fixedly connected to the bottom plate (2).

4. The concrete spraying device with shock absorption function according to claim 1, characterized in that: The conveying mechanism (15) comprises two rotating rods (1501), each of which is provided with a dragon blade (1502), and one end of the rotating rod (1501) away from the mixing box (5) is provided with a gear (1504), the two gears (1504) are connected via a toothed chain (1505), one end of one of the rotating rods (1501) provided with the gear (1504) is connected to a servo motor 2 (1506), and the rotating rod (1501) is arranged in the conveying pipe (13) via a bearing 3 (1503).

5. The concrete spraying device with shock absorption function according to claim 1, characterized in that: Universal wheels are arranged around the lower surface of the bottom plate (2).

Citation Information

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