Novel hydraulic support traction direction adjusting device

By designing a new type of hydraulic support traction and direction adjustment device, the traction chain is used to match the traction chain with the push cylinder and cylinder guide pulley, the existing device has complex structure, cumbersome operation and low safety, and the hydraulic support is simple to install and withdraw, and safety and maintenance convenience are improved.

CN223035075UActive Publication Date: 2025-06-27SHANXI PULONGWAN COAL IND CO LTD
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Patent Information

Application Number
CN202422376018.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-06-27
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing hydraulic bracket transfer device has a complex structure, large space, inconvenient disassembly and assembly underground, cumbersome operation, and uses wire ropes to pull connections, which has low safety factor and difficult maintenance.

Method used

A new type of hydraulic support traction and direction adjustment device is designed, using platform base, push cylinder, cylinder mounting base, cylinder pulley connection and cylinder guide pulley, and traction links are replaced by a traction chain to simplify the structure and improve operational convenience.

Benefits of technology

It realizes simple installation and retraction of hydraulic support, reduces operating steps, improves safety and maintenance convenience, and can cooperate with the bracket handling vehicle to complete the retraction and transportation of hydraulic support.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a novel hydraulic support traction direction adjusting device which comprises a platform base, a pushing oil cylinder, an oil cylinder installation base, an oil cylinder pulley connecting piece and an oil cylinder guide pulley. The pushing oil cylinder is fixed to the upper end face of the platform base through an oil cylinder installation base, the oil cylinder guide pulley is connected with an oil cylinder telescopic rod of the pushing oil cylinder through an oil cylinder pulley connecting piece, and the side wall of the oil cylinder installation base is connected with an installation base connecting piece. The side, corresponding to the oil cylinder guide pulley, of the installation base connecting piece is connected with a chain connecting piece, the chain connecting piece is connected with a traction chain, and the traction chain slides in a pulley groove of the oil cylinder guide pulley. Aiming at the characteristic of complex underground installation conditions, the hydraulic support traction direction-adjusting device optimizes the structural composition, simplifies the operation process, autonomously researches and designs, and is simple in structure, convenient to use, high in practicability, and easy to disassemble, assemble, operate and maintain.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coal mine equipment, and mainly relates to a new type of hydraulic support traction and alignment device. Background Technique

[0002] The hydraulic support relocation device is a new type of equipment that has been widely used in fully mechanized coal mining faces in recent years. It is mainly used for the installation and withdrawal of hydraulic supports. It adopts hydraulic technology and has the advantages of high efficiency, precision, safety, etc. It has changed the traditional way of dragging supports on the floor with a winch, improved work efficiency, improved the working environment of workers, and at the same time improved the on-site safety management level.

[0003] The disadvantages of the existing hydraulic support relocation devices are as follows: the structure is complex, the overall occupied space is large, and it is not convenient to disassemble and assemble underground; the procedures of support traction, alignment, and movement are cumbersome; the traction connection uses steel wire ropes, with low safety factor and difficult maintenance, etc. Content of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides a new type of hydraulic support traction and alignment device.

[0005] The technical solution of the utility model is as follows:

[0006] A new type of hydraulic support traction and alignment device includes a platform base, a pushing oil cylinder, an oil cylinder mounting seat, an oil cylinder pulley connecting piece, and an oil cylinder guiding pulley; the pushing oil cylinder is fixed on the upper end surface of the platform base through the oil cylinder mounting seat, the oil cylinder guiding pulley is connected to the oil cylinder telescopic rod of the pushing oil cylinder through the oil cylinder pulley connecting piece, a mounting seat connecting piece is connected to the side wall of the oil cylinder mounting seat, a chain connecting piece is connected to the side corresponding to the oil cylinder guiding pulley of the mounting seat connecting piece, the chain connecting piece is connected to a traction chain, and the traction chain slides in the pulley groove of the oil cylinder guiding pulley.

[0007] Preferably, a pulley guiding groove is provided on the upper end surface of the platform base, the pulley guiding groove is arranged in the moving direction of the oil cylinder guiding pulley and is parallel to the oil cylinder telescopic rod of the pushing oil cylinder; a sliding block that slides in the pulley guiding groove is provided at the lower end of the oil cylinder guiding pulley.

[0008] Preferably, a base guiding pulley is provided on the upper end surface of the platform base, and the base guiding pulley is arranged on one side of the pulley guiding groove.

[0009] Preferably, the platform base includes a first platform base, a second platform base, a third platform base, and a fourth platform base. The first platform base and the second platform base are connected by a first connection mechanism; the second platform base and the third platform base are connected by a second connection mechanism; the third platform base and the fourth platform base are connected by a third connection mechanism; connecting rods are respectively provided on the side walls of the second platform base and the third platform base.

[0010] Preferably, the first connection mechanism includes a first connecting member, a first rotating shaft, and a second connecting member. The first connecting member is connected to the first platform base, the second connecting member is connected to the second platform base, and the first connecting member and the second connecting member are rotatably connected by the first rotating shaft; the second connection mechanism includes a third connecting member, a second rotating shaft, and a fourth connecting member. The third connecting member is connected to the second platform base, the fourth connecting member is connected to the third platform base, and the third connecting member and the fourth connecting member are rotatably connected by the second rotating shaft; the third connection mechanism includes a fifth connecting member, a third rotating shaft, and a sixth connecting member. The fifth connecting member is connected to the third platform base, the sixth connecting member is connected to the fourth platform base, and the fifth connecting member and the sixth connecting member are rotatably connected by the third rotating shaft.

[0011] Preferably, the oil cylinder mounting seat and the pulley guide groove are both provided on the upper end surface of the fourth platform base, and the base guide pulley is provided on the upper end surface of the third platform base.

[0012] Preferably, the platform base further includes a fifth platform base and a sixth platform base. One side of the fifth platform base is connected to the side walls of the second platform base, the third platform base, and the fourth platform base through a fourth connection mechanism, and the fourth connection mechanism is a seventh connecting member; the other side of the fifth platform base is connected to the side wall of the sixth platform base through a fifth connection mechanism, and a fixed chain box is provided on the other side of the sixth platform base.

[0013] Preferably, the fifth connection mechanism includes an eighth connecting member, a fourth rotating shaft, and a ninth connecting member. The eighth connecting member is connected to the fifth platform base, the ninth connecting member is connected to the sixth platform base, and the eighth connecting member and the ninth connecting member are rotatably connected by the fourth rotating shaft.

[0014] Preferably, a base first arc guiding mechanism that protrudes upward is provided on one side of the upper end surface of the first platform base, and a base second arc guiding mechanism corresponding to the base first arc guiding mechanism is provided on the upper end surface of the second platform base.

[0015] Preferably, an auxiliary oil cylinder is provided on one side of the second platform base close to the base second arc guiding mechanism, and the auxiliary oil cylinder is perpendicular to the pushing oil cylinder.

[0016] The beneficial effects of the utility model are as follows:

[0017] Aiming at the complex installation conditions underground, the traction and alignment device of the hydraulic support of the utility model optimizes the structural composition, simplifies the operation process, is independently researched and designed, has a simple structure, is convenient to use, has strong practicability, and is easy to disassemble, assemble, operate and maintain; the cooperation of a single pushing oil cylinder with the oil cylinder guiding pulley and the base guiding pulley realizes the extraction and alignment of the hydraulic support, avoiding problems such as multiple installation processes, large occupied space and cumbersome operation of multiple traction arms; the traction chain is used instead of the steel wire rope for traction connection, meeting the requirements of traction force and safety factor at the same time; a fixed chain box is provided, which can quickly and conveniently realize the forward movement of the hydraulic support after alignment; the combined operation with the support carrier can be realized, and the withdrawal and transportation operations of the hydraulic support can be completed at one time. Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of the utility model;

[0019] In the figure: 1 - First platform base, 2 - First connecting piece, 3 - First rotating shaft, 4 - Second connecting piece, 5 - Second platform base, 6 - Third connecting piece, 7 - Second rotating shaft, 8 - Fourth connecting piece, 9 - Third platform base, 10 - Fifth connecting piece, 11 - Third rotating shaft, 12 - Sixth connecting piece, 13 - Pushing oil cylinder, 14 - Oil cylinder mounting seat, 15 - Mounting seat connecting piece, 16 - Chain connecting piece, 17 - Base guiding pulley, 18 - Oil cylinder pulley connecting piece, 19 - Oil cylinder guiding pulley, 20 - Pulley guiding groove, 21 - Fourth platform base, 22 - Seventh connecting piece, 23 - Fifth platform base, 24 - Eighth connecting piece, 25 - Fourth rotating shaft, 26 - Ninth connecting piece, 27 - Sixth platform base, 28 - Fixed chain box, 29 - Auxiliary oil cylinder, 30 - Traction chain, 31 - Connecting rod; 101 - Base first arc guiding mechanism, 501 - Base second arc guiding mechanism, 131 - Oil cylinder telescopic rod. Specific Embodiments

[0020] In order to enable those skilled in the art to better understand the technical solution of the utility model, the following describes the utility model in detail with reference to the drawings. The description of this part is only exemplary and explanatory, and should not have any restrictive effect on the protection scope of the utility model.

[0021] Note that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0022] It should be noted that the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", "hanging", etc. do not require the components to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0023] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0024] For the specific implementation manners of the present utility model, refer to Figure 1 , a novel hydraulic support traction and alignment device, which includes a platform base, a push cylinder 13, a cylinder mounting seat 14, a cylinder pulley connecting piece 18, and a cylinder guiding pulley 19. The push cylinder 13 is fixed on the upper end surface of the platform base through the cylinder mounting seat 14. The cylinder guiding pulley 19 is connected to the cylinder telescopic rod 131 of the push cylinder 13 through the cylinder pulley connecting piece 18. A mounting seat connecting piece 15 is connected to the side wall of the cylinder mounting seat 14. A chain connecting piece 16 is connected to the side corresponding to the cylinder guiding pulley 19. The chain connecting piece 16 is connected to a traction chain 30, and the traction chain 30 slides in the pulley groove of the cylinder guiding pulley 19.

[0025] A pulley guiding groove 20 is provided on the upper end surface of the platform base. The pulley guiding groove 20 is arranged in the moving direction of the cylinder guiding pulley 19 and is parallel to the cylinder telescopic rod 131 of the push cylinder 13. A sliding block that slides in the pulley guiding groove 20 is provided at the lower end of the cylinder guiding pulley 19. A base guiding pulley 17 is provided on the upper end surface of the platform base. The base guiding pulley 17 is arranged on one side of the pulley guiding groove 20.

[0026] The platform base includes a first platform base 1, a second platform base 5, a third platform base 9, and a fourth platform base 21. The first platform base 1 and the second platform base 5 are connected through a first connecting mechanism. The second platform base 5 and the third platform base 9 are connected through a second connecting mechanism. The third platform base 9 and the fourth platform base 21 are connected through a third connecting mechanism. Connecting rods 31 are respectively provided on the side walls of the second platform base 5 and the third platform base 9. The connecting rods 31 are used to connect to other devices (shield push cylinders) to realize the overall movement of the novel hydraulic support traction and alignment device.

[0027] The first connecting mechanism includes a first connecting member 2, a first rotating shaft 3 and a second connecting member 4. The first connecting member 2 is connected to the first platform base 1, the second connecting member 4 is connected to the second platform base 5, and the first connecting member 2 and the second connecting member 4 are rotatably connected through the first rotating shaft 3. The second connecting mechanism includes a third connecting member 6, a second rotating shaft 7 and a fourth connecting member 8. The third connecting member 6 is connected to the second platform base 5, the fourth connecting member 8 is connected to the third platform base 9, and the third connecting member 6 and the fourth connecting member 8 are rotatably connected through the second rotating shaft 7. The third connecting mechanism includes a fifth connecting member 10, a third rotating shaft 11 and a sixth connecting member 12. The fifth connecting member 10 is connected to the third platform base 9, the sixth connecting member 12 is connected to the fourth platform base 21, and the fifth connecting member 10 and the sixth connecting member 12 are rotatably connected through the third rotating shaft 11.

[0028] The oil cylinder mounting seat 14 and the pulley guide groove 20 are both arranged on the upper end surface of the fourth platform base 21, and the base guide pulley 17 is arranged on the upper end surface of the third platform base 9.

[0029] The platform base further includes a fifth platform base 23 and a sixth platform base 27. One side of the fifth platform base 23 is connected to the side walls of the second platform base 5, the third platform base 9 and the fourth platform base 21 through a fourth connecting mechanism at the same time, and the fourth connecting mechanism is a seventh connecting member 22. The other side of the fifth platform base 23 is connected to the side wall of the sixth platform base 27 through a fifth connecting mechanism, and a fixed chain box 28 is arranged on the other side of the sixth platform base 27.

[0030] The fifth connecting mechanism includes an eighth connecting member 24, a fourth rotating shaft 25 and a ninth connecting member 26. The eighth connecting member 24 is connected to the fifth platform base 23, the ninth connecting member 26 is connected to the sixth platform base 27, and the eighth connecting member 24 and the ninth connecting member 26 are rotatably connected through the fourth rotating shaft 25.

[0031] On one side of the upper end surface of the first platform base 1, there is a base first arc-shaped guiding mechanism 101 protruding upwards, and on the upper end surface of the second platform base 5, there is a base second arc-shaped guiding mechanism 501 corresponding to the base first arc-shaped guiding mechanism 101.

[0032] On one side of the second platform base 5 close to the base second arc-shaped guiding mechanism 501, there is an auxiliary oil cylinder 29, and the auxiliary oil cylinder 29 is vertically arranged with the pushing oil cylinder 13.

[0033] Working principle:

[0034] See Figure 1, the first platform base 1 to the sixth platform base 27 are assembled together in sequence. The platform bases are welded and processed with steel plates and are divided into 6 pieces as a whole, which is convenient for disassembly and installation. The oil cylinder guide pulley 19 slides along the pulley guide groove 20 under the action of the oil cylinder telescopic rod 131 of the pushing oil cylinder 13. One end of the traction chain 30 is connected to the chain connecting piece 16. The traction chain 30 is wound around the oil cylinder guide pulley 19 and the base guide pulley 17 in sequence as required (or the traction chain 30 is wound around the oil cylinder guide pulley 19), and the other end of the traction chain 30 is connected to a hydraulic support (a mining equipment, not shown in the figure). The oil cylinder guide pulley 19 and the traction chain 30, as auxiliary components, cooperate with the pushing oil cylinder 13 to complete the traction extraction and orientation adjustment of the hydraulic support.

[0035] The pushing oil cylinder 13 controls the movement of the oil cylinder telescopic rod 131 through a hydraulic control valve group (prior art, not shown in the figure).

[0036] See Figure 1 , through the hydraulic control valve group, the movement of the oil cylinder telescopic rod 131 of the pushing oil cylinder 13 (the pushing oil cylinder is used for the traction and orientation adjustment of the hydraulic support) is controlled. The movement of the oil cylinder telescopic rod 131 drives the oil cylinder guide pulley 19 to slide in the pulley guide groove 20, and the traction chain 30 wound around the oil cylinder guide pulley 19 moves. The traction chain 30 pulls the hydraulic support to enter from the upper end of the first platform base 1 to the upper end face of the first platform base 1. During the movement of the hydraulic support, due to the blocking of the first arc-shaped guiding mechanism 101 of the base and the second arc-shaped guiding mechanism 501 of the base, the direction of the hydraulic support gradually changes from being perpendicular to the pushing oil cylinder 13 to being parallel to the pushing oil cylinder 13, achieving the purpose of the movement and orientation adjustment of the hydraulic support. Finally, the traction chain at the end of the platform is connected to the hydraulic support pushing jack through the fixed chain box 28, and by operating the hydraulic support pushing jack, the forward movement of the hydraulic support is realized; after the hydraulic support is retracted in place, it is transported by a support carrier vehicle.

[0037] The fixed chain box 28 is used to fix the traction chain at the end of the platform to realize the forward movement of the hydraulic support after orientation adjustment. The auxiliary oil cylinder 29 is used to assist in adjusting the position and direction when the hydraulic support moves forward. The connecting rod 31 is used to connect with other devices (the shield pushing oil cylinder) to realize the overall movement of the new hydraulic support traction and orientation adjustment device.

[0038] The use of the connecting rod of the hydraulic support traction and orientation adjustment device in this application can effectively increase the safety factor of roof management in the retraction working face. The base guide pulley can effectively change the direction of the force, reduce the use of auxiliary orientation adjustment devices, and realize the one-time traction and orientation adjustment of the hydraulic support. The use of the fixed chain box effectively replaces other devices for traction and moving the support, and at the same time increases the support loading and transportation method.

[0039] The technical effects of the hydraulic support traction and orientation adjustment device in this application:

[0040] 1. In view of the complex underground installation conditions, the structural composition is optimized, the operation process is simplified, and it is independently researched, designed, with a simple structure, convenient to use, strong practicability, and easy to disassemble, operate and maintain.

[0041] 2. The cooperation of the single-piece pushing oil cylinder with the oil cylinder guiding pulley and the base guiding pulley realizes the extraction and orientation adjustment of the hydraulic support, avoiding problems such as multiple installation processes, large occupied space and cumbersome operation of multiple traction arms.

[0042] 3. The traction chain is used instead of the steel wire rope for traction connection, meeting the requirements of traction force and safety factor at the same time.

[0043] 4. A fixed chain box is provided, which can quickly and conveniently realize the forward movement of the hydraulic support after orientation adjustment.

[0044] 5. It can realize the joint operation with the support carrier vehicle, and can complete the withdrawal and transportation operations of the hydraulic support at one time.

[0045] The embodiments described above are only descriptions of the preferred embodiments of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention shall fall within the protection scope determined by the claims of the present invention.

Claims

1. A new type of hydraulic support traction and direction adjustment device, characterized in that: It includes a platform base, a push cylinder, a cylinder mounting seat, a cylinder pulley connector and a cylinder guide pulley; the push cylinder is fixed to the upper end surface of the platform base through the cylinder mounting seat, the cylinder guide pulley is connected to the cylinder telescopic rod of the push cylinder through the cylinder pulley connector, the side wall of the cylinder mounting seat is connected to a mounting seat connector, the side of the mounting seat connector corresponding to the cylinder guide pulley is connected to a chain connector, the chain connector is connected to a traction chain, and the traction chain slides in the pulley groove of the cylinder guide pulley.

2. The new hydraulic support traction and direction adjustment device according to claim 1 is characterized in that: The upper end surface of the platform base is provided with a pulley guide groove, which is arranged in the moving direction of the cylinder guide pulley and parallel to the cylinder telescopic rod of the push cylinder; the lower end of the cylinder guide pulley is provided with a sliding block sliding in the pulley guide groove.

3. The new hydraulic support traction and direction adjustment device according to claim 2 is characterized in that: The upper end surface of the platform base is provided with a base guide pulley, and the base guide pulley is arranged on one side of the pulley guide groove.

4. The new hydraulic support traction and direction adjustment device according to claim 3 is characterized in that: The platform base includes a first platform base, a second platform base, a third platform base, and a fourth platform base. The first platform base and the second platform base are connected by a first connecting mechanism; the second platform base and the third platform base are connected by a second connecting mechanism; the third platform base and the fourth platform base are connected by a third connecting mechanism; and the side walls of the second platform base and the third platform base are respectively provided with connecting rods.

5. The new hydraulic support traction and direction adjustment device according to claim 4 is characterized in that: The first connecting mechanism includes a first connecting member, a first rotating shaft and a second connecting member, the first connecting member is connected to the first platform base, the second connecting member is connected to the second platform base, and the first connecting member and the second connecting member are rotatably connected via the first rotating shaft; the second connecting mechanism includes a third connecting member, a second rotating shaft and a fourth connecting member, the third connecting member is connected to the second platform base, the fourth connecting member is connected to the third platform base, and the third connecting member and the fourth connecting member are rotatably connected via the second rotating shaft; the third connecting mechanism includes a fifth connecting member, a third rotating shaft and a sixth connecting member, the fifth connecting member is connected to the third platform base, the sixth connecting member is connected to the fourth platform base, and the fifth connecting member and the sixth connecting member are rotatably connected via the third rotating shaft.

6. The new hydraulic support traction and direction adjustment device according to claim 5 is characterized in that: The oil cylinder mounting seat and the pulley guide groove are both arranged on the upper end surface of the fourth platform base, and the base guide pulley is arranged on the upper end surface of the third platform base.

7. The new hydraulic support traction and direction adjustment device according to claim 6 is characterized in that: The platform base also includes a fifth platform base and a sixth platform base, one side of the fifth platform base is connected to the side walls of the second platform base, the third platform base and the fourth platform base through a fourth connecting mechanism, and the fourth connecting mechanism is the seventh connecting member; the other side of the fifth platform base is connected to the side wall of the sixth platform base through a fifth connecting mechanism, and a fixed chain box is provided on the other side of the sixth platform base.

8. The new hydraulic support traction and direction adjustment device according to claim 7 is characterized in that: The fifth connecting mechanism includes an eighth connecting member, a fourth rotating shaft and a ninth connecting member, the eighth connecting member is connected to the fifth platform base, the ninth connecting member is connected to the sixth platform base, and the eighth connecting member and the ninth connecting member are rotationally connected via the fourth rotating shaft.

9. The new hydraulic support traction and direction adjustment device according to claim 8 is characterized in that: A first arc-shaped base guide mechanism protruding upward is provided on one side of the upper end surface of the first platform base, and a second arc-shaped base guide mechanism corresponding to the first arc-shaped base guide mechanism is provided on the upper end surface of the second platform base.

10. The new hydraulic support traction and direction adjustment device according to claim 9 is characterized in that: An auxiliary oil cylinder is provided on one side of the second platform base close to the second arc-shaped guide mechanism of the base, and the auxiliary oil cylinder is vertically arranged with the push cylinder.