Pump set health monitoring device for intelligent water plant
By using magnetic insulation components in the pump group health monitoring device for installation of vibration sensors, the problem of traditional fixed installation structures being susceptible to electromagnetic interference is solved, and more accurate monitoring results and convenient installation and disassembly are achieved.
Patent Information
- Application Number
- CN202422265161.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the existing pump group health monitoring devices, the fixed installation structure of the vibration sensor lacks an insulating design and is susceptible to electromagnetic interference, which affects the accuracy of the monitoring results.
The magnetic insulating component is used to install the vibration sensor, including a mounting base, an insulating pad, a magnetic suction seat, a threaded rod and an insulating cover. It is closely connected to the pump group through the magnetic suction seat. The threaded rod improves the installation stability and the insulating cover reduces electromagnetic interference.
It effectively isolates electromagnetic interference, improves the accuracy of monitoring results, and facilitates disassembly and assembly and installation of equipment.
Smart Images

Figure CN223035231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pump group monitoring, and more specifically, to a pump group health monitoring device for an intelligent water plant. Background Technique
[0002] The pump group is an important part of the intelligent water plant, and the pump group is mainly used for various purposes such as fire fighting, water supply, and pressure stabilization. Therefore, it is very important to monitor the pump group to ensure the safe and reliable operation of the pump group, prevent failures, ensure production safety, and extend the service life of the pump group.
[0003] For this reason, in the prior art, the health of the pump group is monitored through a vibration sensor. The vibration sensor is arranged on the outer shell of the pump group to monitor the vibration frequency and amplitude of the pump group, and then the monitoring data is fed back to the monitoring terminal, so as to detect problems such as wear, imbalance, looseness of the pump group bearing and impeller damage. However, during the use of the vibration sensor, the traditional fixed installation has no insulation design at the bottom, which will generate electromagnetic interference to it and affect the accuracy of its monitoring results. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems put forward in the above background technique, and then a pump group health monitoring device for an intelligent water plant is proposed.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A pump group health monitoring device for an intelligent water plant includes a monitoring terminal, a vibration sensor and a magnetic adsorption insulation component; the vibration sensor is electrically connected to the monitoring terminal, and is installed on the pump group through the magnetic adsorption insulation component.
[0007] Further, the magnetic adsorption insulation component includes a mounting seat, an insulating pad, a magnetic adsorption seat and a threaded rod; a magnetic adsorption seat for contacting the pump group is fixedly arranged at the bottom of the mounting seat through the insulating pad, an internal threaded hole for accessing the threaded rod is opened in the middle of the mounting seat, and one end of the threaded rod is connected to the internal threaded hole, and the other end is threadedly connected to the reserved hole at the bottom of the vibration sensor.
[0008] Further, there are four magnetic adsorption seats, which are circumferentially distributed at the bottom of the insulating pad. The bottom of the magnetic adsorption seat is flat to facilitate connection with the flat position of the pump group, and the inner side of the magnetic adsorption seat is arc-shaped to facilitate connection with the arc-shaped position of the pump group, improving the installation effect.
[0009] Further, the magnetic adsorption insulation component further includes an insulating cover, which is threadedly connected to the mounting seat and covers the outside of the vibration sensor to reduce the electromagnetic interference of the vibration sensor exposed to the external environment.
[0010] Furthermore, for the present utility model, the insulating cover includes an external thread ring and an insulating shell; the external thread ring is threadedly connected to the internal thread hole provided on the surface of the mounting seat, and an insulating shell is fixedly provided on the external thread ring. The insulating shell covers the outside of the vibration sensor and has a wire port at its top for passing through the wire body of the vibration sensor.
[0011] Furthermore, for the present utility model, the suction force of the magnetic suction seat is 10 - 20 kg to ensure the adsorption effect.
[0012] Furthermore, for the present utility model, the length of the threaded rod is greater than the depth of the internal threaded rod to improve the connection stability.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] By replacing the traditional mounting structure of the vibration sensor with a magnetic suction insulation component, the present utility model not only achieves the insulation and anti-interference effects, improves the accuracy of the monitoring results, but also facilitates disassembly and assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the present utility model;
[0016] Figure 2 is an installation schematic diagram of the insulating outer shell;
[0017] Wherein: 1, monitoring terminal; 2, vibration sensor; 3, magnetic suction insulation component; 31, mounting seat; 311, internal thread hole; 312, internal thread groove; 32, insulating pad; 33, magnetic suction seat; 34, threaded rod; 35, external thread ring; 36, insulating shell; 361, wire port. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Apparently, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. The present utility model will be further described in conjunction with the drawings and embodiments:
[0019] Referring to the attached Figure 1 As shown, a pump group health monitoring device for a smart water plant includes a monitoring terminal 1, a vibration sensor 2, and a magnetic suction insulation component 3; the vibration sensor 2 is electrically connected to the monitoring terminal 1 and is installed on the pump group through the magnetic suction insulation component 3.
[0020] Regarding the above solution, specifically for the structure of the magnetic suction insulation component 3:
[0021] Referring to the attachedFigure 1 As shown, the magnetic attraction insulation component 3 includes a mounting base 31, an insulating pad 32, a magnetic attraction base 33 and a threaded rod 34; a magnetic attraction base 33 for contacting the pump set is fixedly arranged at the bottom of the mounting base 31 through the insulating pad 32, and the suction force of the magnetic attraction base 33 is 10 - 20 kg to ensure the adsorption effect. An internal threaded hole 311 for accessing the threaded rod 34 is provided in the middle of the mounting base 31. The length of the threaded rod 34 is greater than the depth of the internal threaded rod 34 to improve the connection stability. One end of the threaded rod 34 is connected to the internal threaded hole 311, and the other end is threadedly connected to the reserved hole at the bottom of the vibration sensor 2.
[0022] Among them, to meet the requirement that the magnetic attraction insulation component 3 can be installed at various different structural positions of the pump set, therefore, referring to the appendix Figure 1 As shown, there are four magnetic attraction bases 33 which are circumferentially distributed at the bottom of the insulating pad 32. The bottom of the magnetic attraction base 33 is flat to facilitate connection with the flat position of the pump set, and the inner side of the magnetic attraction base 33 is arc-shaped to facilitate connection with the arc-shaped position of the pump set, improving the installation effect.
[0023] In addition, considering that the vibration sensor 2 is exposed to the external environment and external electromagnetic interference will also affect the vibration sensor 2, therefore, referring to the appendix Figure 2 As shown, the magnetic attraction insulation component 3 further includes an insulating cover, and the insulating cover is threadedly connected to the mounting base 31 and covers the outside of the vibration sensor 2;
[0024] Specifically, the insulating cover includes an external threaded ring 35 and an insulating shell 36; the external threaded ring 35 is threadedly connected to the internal threaded hole 311 provided on the surface of the mounting base 31, and an insulating shell 36 is fixedly arranged on the external threaded ring 35. The insulating shell 36 covers the outside of the vibration sensor 2 and a wire port 361 for passing through the wire body of the vibration sensor 2 is provided at its top.
[0025] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope claimed by the present invention. The scope claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A pump group health monitoring device for a smart water plant, comprising a monitoring terminal (1) and a vibration sensor (2) electrically connected to the monitoring terminal (1), characterized in that: It also includes a magnetic insulation component (3); the vibration sensor (2) is installed on the pump group through the magnetic insulation component (3).
2. According to claim 1, a smart water plant pump group health monitoring device is characterized in that: The magnetic insulating assembly (3) comprises a mounting seat (31), an insulating pad (32), a magnetic seat (33) and a threaded rod (34); A magnetic seat (33) is fixedly arranged at the bottom of the mounting seat (31) via an insulating pad (32); an internal threaded hole (311) for receiving a threaded rod (34) is provided in the middle of the mounting seat (31); one end of the threaded rod (34) is connected to the internal threaded hole (311), and the other end is threadedly connected to a reserved hole at the bottom of the vibration sensor (2).
3. The pump group health monitoring device for a smart water plant according to claim 2 is characterized in that: There are four magnetic seats (33) distributed circumferentially at the bottom of the insulating pad (32); the bottom of the magnetic seats (33) is flat, and the inner side of the magnetic seats (33) is curved.
4. The pump group health monitoring device for a smart water plant according to claim 2 is characterized in that: The magnetic insulation component (3) also includes an insulation cover; The insulating cover is threadably connected to the mounting seat (31) and is arranged outside the vibration sensor (2).
5. The pump group health monitoring device for a smart water plant according to claim 4 is characterized in that: The insulating cover comprises an external threaded ring (35) and an insulating shell (36); The external thread ring (35) is threadedly connected to an internal thread hole (311) arranged on the surface of the mounting seat (31), and an insulating shell (36) is fixedly arranged on the external thread ring (35). The insulating shell (36) is arranged to cover the outside of the vibration sensor (2) and has a wire opening (361) on its top.
6. The pump group health monitoring device for a smart water plant according to claim 2 is characterized in that: The magnetic suction seat (33) has a suction force of 10-20 kg.
7. The pump group health monitoring device for a smart water plant according to claim 2 is characterized in that: The length of the threaded rod (34) is greater than the depth of the internal threaded rod (34).