Gear with good lubricating effect

By designing the extrusion mechanism and distribution mechanism in the gear, only the lubricant oil is released in the meshing part, and multiple parts of the gear teeth are covered by the conveying pipe and capillary tube, the problem of continuous release of lubricant in the prior art is solved, and the lubricating efficiency and resource utilization are improved.

CN223035619UActive Publication Date: 2025-06-27XINGHUA YUHAO GEAR CO LTD
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Patent Information

Application Number
CN202422443839.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-06-27
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

When the existing self-lubricating gear rotates at high speed, the lubricant is continuously released, resulting in low lubrication efficiency and low resource utilization.

Method used

A gear including an extrusion mechanism and a distribution mechanism is designed. The extrusion mechanism only releases lubricating oil on the meshing part of the gear through the cooperation of the elastic oil storage tank and the extrusion plate; the distribution mechanism ensures that the lubricating oil covers most of the area of ​​the gear teeth through the design of the conveying pipe and capillary.

Benefits of technology

It effectively reduces the frequency of lubricating oil addition, improves lubrication efficiency, and ensures synchronous lubrication of various parts of the gear teeth. Compared with single-point oil flow holes, the lubrication effect is better.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gears, and discloses a gear with a good lubricating effect, which comprises a gear body, and gear teeth are uniformly and fixedly arranged on the gear body at equal intervals; an extrusion mechanism and a distribution mechanism are arranged in the gear teeth; an elastic oil storage tank is arranged in the gear teeth, one end of the elastic oil storage tank is fixedly connected with the gear teeth, an output port is fixedly formed in the elastic oil storage tank, and an oil injection mechanism is further arranged on the oil injection pipe. The distribution mechanism comprises a conveying pipe, the conveying pipe is fixedly connected with the output port, and capillary tubes are evenly embedded in the conveying pipe at equal intervals; oil outlets matched with the capillary tubes are formed in the corresponding positions of the gear teeth. According to the utility model, through the design of the extrusion mechanism, lubricating oil can only flow out from the engaged part of gear teeth, the reduction of the adding frequency of the lubricating oil is facilitated, and through the design of the distribution mechanism, the lubricating oil can cover the vast majority of the area of the gear teeth, and compared with a single-point oil flow hole, the lubricating effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of gears, in particular to a gear with good lubrication effect. Background Art

[0002] Gear transmission is an important power transmission method in a mechanical transmission system, and correct lubrication technology plays a key role in the stable operation and service life of a gear transmission mechanism.

[0003] A patent document with the publication number of CN220378846U discloses a self-lubricating gear, including: an outer gear, an installation ring is connected to the inner wall of the outer gear, and an inner gear is arranged above the installation ring; further including: a lubrication component, which is arranged in the inner cavity of the outer gear and is used for lubricating the meshing part of the outer gear; an installation component, which is arranged on the inner wall of the outer gear and contacts but is not connected to the inner gear, and the installation component is used for fixing the inner gear inside the outer gear.

[0004] However, the above device has the following problems when in use;

[0005] This self-lubricating gear realizes automatic lubrication through the centrifugal force when the gear rotates. However, in the actual use process, since the gear is always in a high-speed rotation state, all the oil outlets are always in an open state, and the lubricant may be continuously released, which is not conducive to the effective management and recycling of the lubricant, thereby reducing the lubrication efficiency and resource utilization rate. Summary of the Utility Model

[0006] The purpose of the utility model is to solve the problems existing in the prior art, and a gear with good lubrication effect is proposed. Through the design of a pressurizing mechanism, lubricating oil only flows out on the meshing part of the gear teeth, which is beneficial to reducing the frequency of adding lubricating oil. And through the design of a distribution mechanism, the lubricating oil can cover most of the area on the gear teeth, and its lubrication effect is better compared with single-point oil flow holes.

[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0008] A gear with good lubrication effect includes a wheel body, a shaft hole and a keyway are formed on the wheel body, and gear teeth are fixedly installed on the wheel body at equal intervals and evenly.

[0009] An extrusion mechanism and a distribution mechanism are arranged inside the gear teeth;

[0010] An elastic oil storage tank is arranged inside the gear teeth, one end of the elastic oil storage tank is fixedly connected to the gear teeth, an output port is fixedly installed on the elastic oil storage tank, and an oil injection mechanism is also arranged on the elastic oil storage tank;

[0011] The distribution mechanism includes a delivery pipe, which is fixedly connected to the output port. Capillaries are evenly embedded and installed at equal intervals on the delivery pipe.

[0012] The gear teeth are provided with oil outlets adapted to the capillaries at corresponding positions.

[0013] Preferably, the extrusion mechanism includes an extrusion plate, which is connected to the gear teeth through a resilient member. The extrusion plate can slide inside the gear teeth, and a contact block is fixedly installed on the extrusion plate and protrudes from the gear teeth.

[0014] Preferably, the resilient member includes a fixed cylinder, which is fixedly installed on the side wall of the gear teeth. A moving rod is fixedly installed inside the fixed cylinder. One end of the moving rod facing the fixed cylinder is fixedly installed with a spring, and the other end of the spring is fixedly installed on the gear teeth.

[0015] Preferably, the top view of the delivery pipe is in an 'n' shape, and the delivery pipe is in contact with multiple surfaces of the corresponding gear teeth.

[0016] Preferably, the oil injection mechanism includes an oil injection pipe, which is fixedly connected to the elastic storage tank. The other end of the oil injection pipe is fixedly installed with an oil injection port, and a plugging block is arranged on the oil injection port.

[0017] Preferably, the connection part of the oil injection pipe and the elastic storage tank is at the upper end of the elastic storage tank, and the connection part of the output port and the elastic storage tank is at the bottom of the elastic storage tank.

[0018] Compared with the prior art, the present utility model has the following beneficial effects:

[0019] By providing a wheel body, gear teeth, an extrusion mechanism and a distribution mechanism, the present utility model enables lubricating oil to flow out only on the meshing part of the gear teeth, which is beneficial to reducing the frequency of adding lubricating oil and facilitating daily use. Moreover, through the design of the distribution mechanism, multiple capillaries are located on different surfaces, which can ensure the synchronous lubrication effect on various parts of the gear teeth. Compared with single-point oil flow holes, the lubrication effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of a gear with good lubrication effect proposed by the present utility model;

[0021] Figure 2 It is a schematic diagram of the internal structure of the gear teeth of a gear with good lubrication effect proposed by the present utility model;

[0022] Figure 3 It is a schematic diagram of the extrusion mechanism and the distribution mechanism of a gear with good lubrication effect proposed by the present utility model;

[0023] Figure 4Schematic diagram of a gear oil injection mechanism with good lubrication effect proposed by the present utility model;

[0024] Figure 5 Schematic diagram of a gear rebounding member with good lubrication effect proposed by the present utility model.

[0025] In the figure: 1, wheel body; 2, shaft hole; 3, keyway; 4, gear teeth; 5, contact block; 6, elastic oil storage tank; 7, oil injection pipe; 8, oil outlet; 9, extrusion plate; 10, rebounding member; 11, conveying pipe; 12, capillary tube; 13, oil injection port; 14, output port; 15, blocking block; 16, moving rod; 17, fixed cylinder; 18, spring. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0027] Please refer to Figures 1 to 5 , a gear with good lubrication effect, including a wheel body 1, on which a shaft hole 2 and a keyway 3 are provided. The designs of the shaft hole 2 and the keyway 3 enable the entire gear to be simply and quickly installed on the corresponding shaft body, facilitating corresponding operations.

[0028] Gear teeth 4 are fixedly installed on the wheel body 1 at equal intervals and evenly.

[0029] An extrusion mechanism and a distribution mechanism are provided inside the gear teeth 4;

[0030] An elastic oil storage tank 6 is provided inside the gear teeth 4. One end of the elastic oil storage tank 6 is fixedly connected to the gear teeth 4. Both the left and right sides of the elastic oil storage tank 6 are made of rigid materials (one is a movable end and the other is a fixed end), and the middle of the elastic oil storage tank 6 is made of flexible material with accordion-shaped creases. By moving the rigid material at the movable end, the elastic oil storage tank 6 can be extruded.

[0031] As a preference, by setting a slider and a chute, the movable end can only move in one direction, thus ensuring the extrusion effect. Since the inside of the elastic oil storage tank 6 is sealed, the lubricating oil can smoothly flow out through the corresponding holes for lubrication activities.

[0032] An output port 14 is fixedly installed on the elastic oil storage tank 6, and the extruded lubricating oil flows out smoothly. An oil injection mechanism is also provided on the elastic oil storage tank 6 for refueling the elastic oil storage tank 6 to ensure the continuity of lubrication.

[0033] The distribution mechanism includes a delivery pipe 11, which is fixedly connected to the output port 14. Capillary tubes 12 are evenly embedded and installed on the delivery pipe 11 at equal intervals.

[0034] At the corresponding position on the gear teeth 4, there are oil outlets 8 adapted to the capillary tubes 12.

[0035] The extruded lubricating oil flows out smoothly through the delivery pipe 11, and then flows out through multiple capillary tubes 12. The existence of the oil outlets 8 enables the lubricating oil flowing out of the capillary tubes 12 to directly flow onto the surface of the gear teeth 4, facilitating the lubrication of the meshing gears.

[0036] The vertical part of the delivery pipe 11 can prevent the lubricating oil from flowing out smoothly when not being extruded. Cooperating with the extrusion mechanism, it can ensure that the lubricating oil does not flow out when not started.

[0037] The extrusion mechanism includes an extrusion plate 9, which is connected to the gear teeth 4 through a resilient member 10. The extrusion plate 9 can slide inside the gear teeth 4, and a contact block 5 is fixedly installed on the extrusion plate 9, with the contact block 5 protruding from the gear teeth 4.

[0038] When the gears mesh with each other, the contact block 5 will be extruded. Then, the contact block 5 can smoothly drive the extrusion plate 9 to move. The movement of the extrusion plate 9 will cause the elastic oil storage tank 6 to move, thus realizing the extrusion of the elastic oil storage tank 6 and enabling it to discharge oil.

[0039] The resilient member 10 includes a fixed cylinder 17, which is fixedly installed on the side wall of the gear teeth 4. A moving rod 16 is fixedly installed inside the fixed cylinder 17. One end of the moving rod 16 facing the fixed cylinder 17 is fixedly installed with a spring 18, and the other end of the spring 18 is fixedly installed on the gear teeth 4.

[0040] When not meshing, under the action of the spring 18, the moving rod 16 is pulled back to the side facing the fixed cylinder 17, so that the extrusion plate 9 does not contact the elastic oil storage tank 6. The elastic oil storage tank 6 is reset under its own elastic force, facilitating the next extrusion activity.

[0041] Since the elastic oil storage tank 6 is a sealed structure, as the internal lubricating liquid flows out, the pressure gradually increases, and the outflow of the lubricating oil can continue.

[0042] It should be noted that this solution needs to control the rotation speed of the gears so that the centrifugal force does not affect the state inside the elastic oil storage tank 6 and the extrusion mechanism.

[0043] The top view of the delivery pipe 11 is in an "n" shape, and the delivery pipe 11 is in contact with multiple surfaces of the corresponding gear teeth 4. Through the design of multiple capillary tubes 12, the lubricating fluid can flow out evenly through the multiple capillary tubes 12. The multiple capillary tubes 12 are respectively located on different surfaces, which can ensure the synchronous lubrication effect on various parts of the gear teeth 4.

[0044] The oil injection mechanism includes an oil injection pipe 7. The oil injection pipe 7 is fixedly connected to the elastic oil storage tank 6. The other end of the oil injection pipe 7 is fixedly installed with an oil injection port 13, and a blocking block 15 is arranged on the oil injection port 13.

[0045] The blocking block 15 can be installed in ways such as by threads and magnetism, but it is necessary to ensure the sealing effect of the gap at the connection between the blocking block 15 and the oil injection port 13 to ensure that the air pressure inside the elastic oil storage tank 6 can be changed, facilitating continuous oil output activities.

[0046] The connection part of the oil injection pipe 7 and the elastic oil storage tank 6 is at the upper end of the elastic oil storage tank 6, and the connection part of the output port 14 and the elastic oil storage tank 6 is at the bottom of the elastic oil storage tank 6. The design of the height makes the extruded lubricating oil can only be discharged through the output port 14, thus ensuring the delivery effect.

[0047] It should be noted that it is necessary to control the installation orientation of the gear so that the output port 14 is at the bottom to ensure the smooth outflow of the lubricating oil.

[0048] The working process of the present utility model: When in use, after installing the corresponding shaft body, first inject a sufficient amount of lubricating fluid inside, and then block the oil injection port 13 with the blocking block 15.

[0049] When the gears are meshed with each other, the contact block 5 will be squeezed, and then the contact block 5 can smoothly drive the extrusion plate 9 to move. The movement of the extrusion plate 9 will cause the elastic oil storage tank 6 to move, that is, the elastic oil storage tank 6 can be squeezed. The extruded lubricating oil flows out smoothly through the delivery pipe 11, and then flows out through the multiple capillary tubes 12. The multiple capillary tubes 12 are respectively located on different surfaces, which can ensure the synchronous lubrication effect on various parts of the gear teeth 4.

[0050] When not meshed, under the action of the spring 18, the moving rod 16 is pulled back to the side towards the fixed cylinder 17, so that the extrusion plate 9 does not contact the elastic oil storage tank 6. The elastic oil storage tank 6 returns to its original position under the action of its own elastic force, facilitating the next extrusion activity.

[0051] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A gear with good lubrication effect, comprising a wheel body (1), the wheel body (1) is provided with an axial hole (2) and a keyway (3), and the wheel body (1) is provided with gear teeth (4) fixedly mounted at equal intervals and uniformly, characterized in that: An extrusion mechanism and a distribution mechanism are arranged inside the gear teeth (4); An elastic oil storage tank (6) is arranged inside the gear (4), one end of the elastic oil storage tank (6) is fixedly connected to the gear (4), an output port (14) is fixedly mounted on the elastic oil storage tank (6), and an oil injection mechanism is also arranged on the elastic oil storage tank (6); The distribution mechanism comprises a delivery pipe (11), the delivery pipe (11) is fixedly connected to the output port (14), and capillaries (12) are evenly and equidistantly inlaid on the delivery pipe (11); The gear teeth (4) are provided with an oil outlet (8) adapted to the capillary tube (12) at a corresponding position.

2. A gear with good lubrication effect according to claim 1, characterized in that: The extrusion mechanism comprises an extrusion plate (9), the extrusion plate (9) being connected to the gear teeth (4) via a resilient member (10), the extrusion plate (9) being able to slide inside the gear teeth (4), and a contact block (5) being fixedly mounted on the extrusion plate (9), the contact block (5) being exposed from the gear teeth (4).

3. A gear with good lubrication effect according to claim 2, characterized in that: The resilient member (10) comprises a fixed cylinder (17), the fixed cylinder (17) being fixedly mounted on a side wall of the gear tooth (4), a moving rod (16) being fixedly mounted inside the fixed cylinder (17), a spring (18) being fixedly mounted on one end of the moving rod (16) facing the fixed cylinder (17), and the other end of the spring (18) being fixedly mounted on the gear tooth (4).

4. A gear with good lubrication effect according to claim 1, characterized in that: The top view of the delivery pipe (11) is n-shaped, and the delivery pipe (11) fits with multiple surfaces of the corresponding gear teeth (4).

5. A gear with good lubrication effect according to claim 1, characterized in that: The oil filling mechanism comprises an oil filling pipe (7), the oil filling pipe (7) is fixedly connected to the elastic oil storage tank (6), the other end of the oil filling pipe (7) is fixedly mounted with an oil filling port (13), and a blocking block (15) is provided on the oil filling port (13).

6. A gear with good lubrication effect according to claim 5, characterized in that: The connection between the oil filling pipe (7) and the elastic oil storage tank (6) is located at the upper end of the elastic oil storage tank (6), and the connection between the output port (14) and the elastic oil storage tank (6) is located at the bottom of the elastic oil storage tank (6).

Citation Information

Patent Citations

  • Self-lubricating gear

    CN220378846U