Safety cover for chemical pipeline connection
By designing a safety cover for chemical pipeline connections, including medium detection sensors, acousto-optical alarms and sealing gaskets, the problem of leakage incidents at chemical pipeline joints is solved, precise monitoring and early warning of the medium is achieved, and the safety of chemical production is ensured.
Patent Information
- Application Number
- CN202422341832.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Leakage events often occur at the joints of chemical pipelines, especially toxic media leakage may lead to safety accidents. A safety cover is needed for chemical pipeline connections to solve this problem.
A safety cover for connecting chemical pipes is designed, including a transportation pipeline, a first protective cover and a second protective cover. The first protective cover is equipped with a medium detection sensor, an acousto-optical alarm and a controller. The leakage threshold is set through the controller, the medium content is monitored in real time, and an alarm is issued when the leakage reaches the threshold. At the same time, sealing at the pipe joint is achieved by connecting the sealing gasket and the arc-shaped sealing gasket.
Accurate monitoring and early warning of the medium at the chemical pipeline joints is realized, and staff are notified in a timely manner for maintenance, avoiding leakage and spreading, and ensuring the safety of chemical production.
Smart Images

Figure CN223036227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chemical safety, and particularly relates to a safety cover for chemical pipeline connection. Background Technique
[0002] Chemical pipelines play a crucial role in chemical production. Their main function is to serve as channels for transporting various fluid media. However, leakage incidents often occur at the joints of chemical pipelines. The leakage of some toxic media may cause safety accidents. Therefore, there is an urgent need for a safety cover for chemical pipeline connection to solve the above problems. Content of the Utility Model
[0003] The purpose of the utility model is to provide a safety cover for chemical pipeline connection to solve the problems raised in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A safety cover for chemical pipeline connection, including a transportation pipeline, a first protective cover and a second protective cover. A medium detection sensor is fixedly installed on one side of the first protective cover. An audible and visual alarm is fixedly installed on the side of the first protective cover close to the medium detection sensor. A controller is fixedly installed on the side of the first protective cover close to the medium detection sensor. Two first fixing ears are symmetrically and fixedly connected to the bottom ends on both sides of the first protective cover respectively. Two first arc-shaped sealing gaskets are symmetrically and movably inserted into the inner side of the bottom end of the first protective cover.
[0005] Preferably, connection pieces are respectively fixedly connected to the two end heads of the first arc-shaped sealing gasket far away from the first protective cover.
[0006] Preferably, two second fixing ears are symmetrically and fixedly connected to the top ends on both sides of the second protective cover respectively. Two connection sealing gaskets are symmetrically and movably inserted into the top end of the second protective cover. Sealing insertion grooves are opened at the top and bottom of the connection sealing gasket. Two second arc-shaped sealing gaskets are symmetrically and fixedly connected between the two connection sealing gaskets. A connection cut is provided at one end of the connection sealing gasket close to the second arc-shaped sealing gasket.
[0007] Preferably, a groove is provided on one side of the first arc-shaped gasket close to the first protective cover, the inner side of the top end of the first protective cover is movably inserted into the groove of the first arc-shaped gasket, a groove is provided on one side of the second arc-shaped gasket close to the second protective cover, the inner side of the top end of the second protective cover is movably inserted into the groove of the second arc-shaped gasket, the bottom end of the first protective cover is movably inserted into the inner side of the sealing insertion groove located at the top end of the connecting gasket, the top end of the second protective cover is movably inserted into the inner side of the sealing insertion groove located at the bottom end of the connecting gasket, both sides of the connecting piece are respectively in close contact with the transportation pipeline and the connecting notch, and the first protective cover and the second protective cover are fixedly connected by bolts passing through the first fixing ear and the second fixing ear.
[0008] Preferably, a flange joint is fixedly connected to one end of the transportation pipeline, and the two transportation pipelines are connected through the flange joint.
[0009] Preferably, the sensing end of the medium detection sensor is located inside the first protective cover.
[0010] Preferably, the controller is respectively connected to the sound and light alarm, the medium detection sensor and the control room terminal in a wired electrical manner.
[0011] Preferably, the sides of the first arc-shaped gasket away from the first protective cover and the second arc-shaped gasket away from the second protective cover are respectively in close contact with the outer side of the transportation pipeline, and the flange joint is located inside the first protective cover and the second protective cover.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The present utility model selects and detects the corresponding sensor according to the medium transmitted by the transportation pipeline, and sets the leakage threshold through the controller, which can accurately monitor and give early warnings for different media. When the medium leakage reaches the threshold, an alarm is issued to notify the staff to maintain in time. By inserting the connecting gasket, the second arc-shaped gasket and the two first arc-shaped gaskets into the corresponding positions respectively, and using bolts to fix the first protective cover and the second protective cover, good sealing at the joint of the transportation pipeline is achieved, and leakage diffusion is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional structural schematic diagram of the main body of the present utility model;
[0015] Figure 2 is a structural schematic diagram of the transportation pipeline in the present utility model;
[0016] Figure 3 is a structural schematic diagram of the first protective cover in the present utility model;
[0017] Figure 4 Schematic diagram of the first protective cover in the present utility model;
[0018] Figure 5 Schematic diagram of the second protective cover in the present utility model.
[0019] In the figure: 1 - transportation pipeline; 2 - first protective cover; 3 - second protective cover; 4 - flange joint; 5 - acoustic-optic alarm; 6 - medium detection sensor; 7 - controller; 8 - first fixing ear; 9 - first arc-shaped sealing gasket; 10 - connection piece; 11 - second fixing ear; 12 - connection sealing gasket; 13 - sealing plug-in groove; 14 - connection notch; 15 - second arc-shaped sealing gasket. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1-5 , an embodiment provided by the present utility model: A safety cover for chemical pipeline connection, including a transportation pipeline 1, a first protective cover 2, and a second protective cover 3. One end of the transportation pipeline 1 is fixedly connected with a flange joint 4. Two transportation pipelines 1 are connected through the flange joint 4. A medium detection sensor 6 is fixedly installed on one side of the first protective cover 2. The sensing end of the medium detection sensor 6 is located inside the first protective cover 2. An acoustic-optic alarm 5 is fixedly installed on one side of the first protective cover 2 close to the medium detection sensor 6. A controller 7 is fixedly installed on one side of the first protective cover 2 close to the medium detection sensor 6. Two first fixing ears 8 are symmetrically and fixedly connected to the bottom ends on both sides of the first protective cover 2 respectively. Two first arc-shaped sealing gaskets 9 are symmetrically and movably inserted into the inner side of the bottom end of the first protective cover 2. Connection pieces 10 are fixedly connected to the two ends of the first arc-shaped sealing gasket 9 away from the first protective cover 2 respectively.
[0022] The controller 7 is respectively connected in a wired electrical manner to the acoustic-optic alarm 5, the medium detection sensor 6, and the control room terminal. It selects and detects the sensor corresponding to the medium transmitted by the transportation pipeline 1. The medium detection sensor 6 monitors the medium content inside the first protective cover 2 and the second protective cover 3 in real time. When there is a medium leak at the joint of the transportation pipeline 1, the medium detection sensor 6 detects an increase in the medium content. When the medium content reaches a predetermined threshold, the controller 7 activates the alarm to control the acoustic-optic alarm 5 to start an acoustic-optic alarm and transmits the leak information to the control room terminal to notify the staff to perform maintenance in a timely manner, thereby preventing the leak in the first time.
[0023] Two second fixing ears 11 are symmetrically and fixedly connected to the two top ends on both sides of the second protective cover 3 respectively. Two connecting sealing gaskets 12 are symmetrically and movably inserted into the top end of the second protective cover 3. Sealing insertion grooves 13 are formed at the top and bottom ends of the connecting sealing gasket 12. Two second arc-shaped sealing gaskets 15 are symmetrically and fixedly connected between the two connecting sealing gaskets 12. A connecting notch 14 is provided at one end of the connecting sealing gasket 12 close to the second arc-shaped sealing gasket 15.
[0024] A groove is formed on one side of the first arc-shaped sealing gasket 9 close to the first protective cover 2. The inner side of the top end of the first protective cover 2 is movably inserted into the groove of the first arc-shaped sealing gasket 9. A groove is formed on one side of the second arc-shaped sealing gasket 15 close to the second protective cover 3. The inner side of the top end of the second protective cover 3 is movably inserted into the groove of the second arc-shaped sealing gasket 15. The bottom end of the first protective cover 2 is movably inserted into the inner side of the sealing insertion groove 13 located at the top end of the connecting sealing gasket 12. The top end of the second protective cover 3 is movably inserted into the inner side of the sealing insertion groove 13 located at the bottom end of the connecting sealing gasket 12. The connecting sealing gasket 12 seals the connection between the first protective cover 2 and the second protective cover 3 to prevent the spread of leakage and cause safety accidents. Both sides of the connecting piece 10 are respectively close to the transportation pipeline 1 and the connecting notch 14. The connection of the connecting piece 10 can increase the sealing performance of the connection. Moreover, the first protective cover 2 and the second protective cover 3 are connected and fixed by bolts passing through the first fixing ear 8 and the second fixing ear 11. The sides of the first arc-shaped sealing gasket 9 away from the first protective cover 2 and the sides of the second arc-shaped sealing gasket 15 away from the second protective cover 3 are respectively close to the outer side of the transportation pipeline 1, and the flange joint 4 is located inside the first protective cover 2 and the second protective cover 3.
[0025] Working principle: During use, first select and detect the sensor corresponding to the medium transported by the transport pipeline 1 according to the medium, and set the leakage threshold through the controller 7. Then, install the first protective cover 2 and the second protective cover 3 at the joint of the transport pipeline 1, and adjust the positions of the first protective cover 2 and the second protective cover 3 according to the density of the medium transported by the transport pipeline 1. When the medium density is greater than the air density, the first protective cover 2 is located below the second protective cover 3, so that the medium detection sensor 6 is located directly below the transport pipeline 1. When the medium density is less than the air density, the first protective cover 2 is located above the second protective cover 3, so that the medium detection sensor 6 is located directly above the transport pipeline 1. Insert the connecting gasket 12 and the second arc-shaped gasket 15 at one end of the second protective cover 3 close to the first protective cover 2, then insert the two first arc-shaped gaskets 9 at one end of the first protective cover 2 close to the second protective cover 3 respectively, and insert the first protective cover 2 inside the sealing insertion groove 13, and fix the first protective cover 2 and the second protective cover 3 by bolts passing through the first fixing ear 8 and the second fixing ear 11 to achieve the sealing of the joint of the transport pipeline 1. The medium detection sensor 6 monitors the medium content inside the first protective cover 2 and the second protective cover 3 in real time and transmits it to the controller 7 in real time. The controller 7 transmits the detection data to the control room terminal. When there is a medium leakage at the joint of the transport pipeline 1, the medium content inside the first protective cover 2 and the second protective cover 3 increases. At this time, the medium detection sensor 6 detects the increase in the medium content. When the medium content reaches the predetermined threshold, the controller 7 activates the alarm to control the sound and light alarm 5 to start the sound and light alarm, and transmits the leakage information to the control room terminal to notify the staff to maintain in time, so as to prevent the leakage in the first time. At the same time, the first protective cover 2 and the second protective cover 3 seal the joint of the transport pipeline 1 through the first arc-shaped gasket 9, the connecting gasket 12 and the second arc-shaped gasket 15 to prevent the leakage from spreading.
[0026] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A safety cover for connecting a chemical pipeline, comprising a transport pipeline (1), a first protective cover (2) and a second protective cover (3), characterized in that: A medium detection sensor (6) is fixedly mounted on one side of the first protective cover (2), a sound and light alarm (5) is fixedly mounted on one side of the first protective cover (2) close to the medium detection sensor (6), a controller (7) is fixedly mounted on one side of the first protective cover (2) close to the medium detection sensor (6), two first fixing ears (8) are symmetrically fixedly connected to the bottom ends of both sides of the first protective cover (2), and two first arc-shaped sealing pads (9) are symmetrically and movably plugged into the inner side of the bottom end of the first protective cover (2).
2. A safety cover for chemical pipeline connection according to claim 1, characterized in that: The first arc-shaped sealing gasket (9) is respectively fixedly connected with connecting pieces (10) at two ends away from the first protective cover (2); two second fixing ears (11) are respectively symmetrically fixedly connected to the top ends of both sides of the second protective cover (3); two connecting sealing gaskets (12) are symmetrically and movably plugged into the top end of the second protective cover (3); the top and bottom ends of the connecting sealing gasket (12) are both provided with sealing plug-in grooves (13); two second arc-shaped sealing gaskets (15) are symmetrically and fixedly connected between the two connecting sealing gaskets (12); and a connecting notch (14) is provided at one end of the connecting sealing gasket (12) close to the second arc-shaped sealing gasket (15).
3. A safety cover for chemical pipeline connection according to claim 2, characterized in that: A groove is provided on a side of the first arc-shaped sealing gasket (9) close to the first protective cover (2), and the inner side of the top end of the first protective cover (2) is movably inserted into the groove of the first arc-shaped sealing gasket (9). A groove is provided on a side of the second arc-shaped sealing gasket (15) close to the second protective cover (3), and the inner side of the top end of the second protective cover (3) is movably inserted into the groove of the second arc-shaped sealing gasket (15). The bottom end of the first protective cover (2) is movably inserted into the inner side of the sealing insertion groove (13) located at the top end of the connecting sealing gasket (12), and the top end of the second protective cover (3) is movably inserted into the inner side of the sealing insertion groove (13) located at the bottom end of the connecting sealing gasket (12). The two sides of the connecting piece (10) are respectively tightly attached to the transport pipeline (1) and the connecting incision (14), and the first protective cover (2) and the second protective cover (3) are connected and fixed by bolts passing through the first fixing ear (8) and the second fixing ear (11).
4. A safety cover for chemical pipeline connection according to claim 3, characterized in that: One end of the transport pipeline (1) is fixedly connected to a flange joint (4), and the two transport pipelines (1) are connected via the flange joint (4).
5. A safety cover for chemical pipeline connection according to claim 1, characterized in that: The sensing end of the medium detection sensor (6) is located inside the first protective cover (2).
6. A safety cover for chemical pipeline connection according to claim 1, characterized in that: The controller (7) is respectively electrically connected to the sound and light alarm (5), the medium detection sensor (6) and the control room terminal by wires.
7. A safety cover for chemical pipeline connection according to claim 4, characterized in that: The side of the first arc-shaped sealing gasket (9) away from the first protective cover (2) and the side of the second arc-shaped sealing gasket (15) away from the second protective cover (3) are respectively tightly attached to the outer side of the transport pipeline (1), and the flange joint (4) is located inside the first protective cover (2) and the second protective cover (3).