RTO heat accumulating type organic waste gas treatment equipment with high waste heat utilization efficiency

By designing serpentine linearly distributed heat exchange pipes and outsourcing pipes in RTO thermally regenerated organic waste gas treatment equipment, multiple heat exchanges have been achieved, solving the problem of incomplete heat utilization of existing equipment and improving the efficiency of waste heat utilization.

CN223036419UActive Publication Date: 2025-06-27JIANGSU NAYUN ENVIRONMENTAL PROTECTION EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421989306.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-27
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing RTO thermally regenerative organic waste gas treatment equipment only undergoes heat exchange once after the exhaust gas combustion treatment, resulting in incomplete heat utilization and prone to waste of heat.

Method used

A waste heat utilization mechanism including an RTO combustion machine, an intake pipe, an outlet pipe, an outsourcing pipe, an input pipe, a heat exchange pipe and an output pipe are designed. Through the serpentine linear distribution of the heat exchange pipe and an outsourcing pipe, the length of the heat exchange pipe is increased, the heat exchange time of the waste gas is extended, and multiple heat exchanges are achieved.

Benefits of technology

Through multiple heat exchanges, the combustion efficiency of the exhaust gas is improved, the heat damage is avoided, and the efficiency of waste heat utilization is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an RTO heat accumulating type organic waste gas treatment device with high waste heat utilization efficiency, which comprises an RTO burner, a support seat is fixedly arranged at the bottom of the RTO burner, a gas inlet end and a gas outlet end are respectively arranged at the bottoms of two ends of the RTO burner, the gas inlet end is connected with a gas inlet pipe, the gas outlet end is communicated with a gas outlet pipe, and the gas outlet pipe is communicated with a gas outlet pipe. A waste heat utilization mechanism is arranged between the gas inlet pipe and the gas outlet pipe, the waste heat utilization mechanism is composed of an outer wrapping pipe, an input pipe, a heat exchange pipe and an output pipe, and the tail end of the gas outlet pipe is communicated with the heat exchange pipe. According to the waste gas heat exchanger, the waste gas combustion efficiency can be improved, heat damage can be avoided, the length of the heat exchange pipe can be increased in a limited space through the heat exchange pipe and the outer wrapping pipe which are distributed in a snakelike linear mode, the heat exchange time of waste gas is longer, and the preheating effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to an RTO regenerative organic waste gas treatment device with high waste heat utilization efficiency. Background Technique

[0002] During the production processes of industries such as petrochemical, rubber, and coating, a large amount of organic waste gas will be generated. Therefore, organic waste gas treatment equipment is needed to purify the gas. Its principle is to place the organic waste gas at 700 - 1000 degrees Celsius to cause a thermal oxidation reaction, converting the organic waste gas into harmless substances such as water and carbon dioxide.

[0003] After the existing RTO regenerative organic waste gas treatment equipment burns and treats the waste gas, it directly discharges after only one heat exchange through the regenerative ceramic filling bed inside it. With only one heat exchange, the heat utilization is incomplete, and heat waste is likely to occur. For this reason, an RTO regenerative organic waste gas treatment device with high waste heat utilization efficiency is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide an RTO regenerative organic waste gas treatment device with high waste heat utilization efficiency to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an RTO regenerative organic waste gas treatment device with high waste heat utilization efficiency, including an RTO burner. A support seat is fixedly installed at the bottom of the RTO burner. An air inlet end and an air outlet end are respectively arranged at the bottom ends of both ends of the RTO burner. The air inlet end is connected to an air inlet pipe, and the air outlet end is communicated with an air outlet pipe. A waste heat utilization mechanism is arranged between the air inlet pipe and the air outlet pipe. The waste heat utilization mechanism is composed of an outer pipe, an input pipe, a heat exchange pipe, and an output pipe. The end of the air outlet pipe is communicated with the heat exchange pipe, the end of the heat exchange pipe is communicated with the output pipe, an outer pipe is sleeved on the outer surface of the heat exchange pipe, an input pipe is communicated with the outer wall of the outer pipe near the air outlet pipe, and the outer pipe near the air inlet pipe is communicated with the air inlet pipe.

[0006] As a further preference of this technical solution, the diameters of the air inlet pipe, the air outlet pipe, the input pipe, the heat exchange pipe, and the output pipe are the same.

[0007] As a further preference of this technical solution, the radius of the outer pipe is equal to the radius of the heat exchange pipe multiplied by the square root of two, and the gap between the outer pipe and the heat exchange pipe forms a heat exchange air channel.

[0008] As a further preference of this technical solution, both the heat exchange pipe and the outer pipe are distributed in a serpentine line shape.

[0009] As a further preference of this technical solution, the heat exchange tubes are made of ceramic material.

[0010] As a further preference of this technical solution, fixed sleeves are sleeved on the vertical sections of the outer pipes, and the multiple fixed sleeves are fixedly connected through connecting plates, and a support frame is fixedly connected to the side wall of the connecting plate.

[0011] As a further preference of this technical solution, a plurality of fixing holes are formed in the bottom of the support frame.

[0012] The utility model provides an RTO regenerative organic waste gas treatment device with high waste heat utilization efficiency, and has the following beneficial effects:

[0013] Through the unique structural design of the heat exchange tubes and the outer pipes, the utility model can preheat the waste gas before entering the RTO burner, which can not only improve the combustion efficiency of the waste gas, but also avoid heat damage. The heat exchange tubes and the outer pipes distributed in a serpentine line can increase the length of the heat exchange tubes in a limited space, so that the heat exchange time of the waste gas is longer and the preheating effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 is a split schematic diagram of the overall structure of the utility model;

[0016] Figure 3 For the utility model Figure 1 is a schematic diagram of the structure of A in;

[0017] Figure 4 is a schematic diagram of the structure of the outer pipe in the utility model;

[0018] Figure 5 is a schematic diagram of the structure of the outer pipe and the heat exchange tubes in the utility model;

[0019] In the figure: 1, RTO burner; 2, support seat; 3, intake pipe; 4, outlet pipe; 5, outer pipe; 6, input pipe; 7, heat exchange tube; 8, fixed sleeve; 9, connecting plate; 10, support frame; 11, fixing hole; 12, intake end; 13, outlet end; 14, output pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model.

[0021] The utility model provides a technical solution: As Figures 1 to 5As shown in the figure, in this embodiment, an RTO regenerative organic waste gas treatment device with high waste heat utilization efficiency includes an RTO burner 1. A support base 2 is fixedly installed at the bottom of the RTO burner 1. An air inlet end 12 and an air outlet end 13 are respectively arranged at the bottom ends of both ends of the RTO burner 1. The air inlet end 12 is connected to an air inlet pipe 3, and the air outlet end 13 is communicated with an air outlet pipe 4. A waste heat utilization mechanism is arranged between the air inlet pipe 3 and the air outlet pipe 4. The waste heat utilization mechanism is composed of an outer pipe 5, an input pipe 6, a heat exchange pipe 7, and an output pipe 14. The end of the air outlet pipe 4 is communicated with the heat exchange pipe 7, the end of the heat exchange pipe 7 is communicated with the output pipe 14, the outer surface of the heat exchange pipe 7 is sleeved with the outer pipe 5, and an input pipe 6 is communicated with the outer wall of the outer pipe 5 near the air outlet pipe 4. The end of the outer pipe 5 near the air inlet pipe 3 is communicated with the air inlet pipe 3.

[0022] Among them, the diameters of the air inlet pipe 3, the air outlet pipe 4, the input pipe 6, the heat exchange pipe 7, and the output pipe 14 are the same. The radius of the outer pipe 5 is equal to the radius of the heat exchange pipe 7 multiplied by the square root of two. The gap between the outer pipe 5 and the heat exchange pipe 7 forms a heat exchange air channel.

[0023] With such a setting, it can be ensured that the cross-sectional area of the heat exchange air channel is equal to the cross-sectional area of the heat exchange pipe 7, so as to ensure that the gas flow area of the heat exchange air channel is the same as the flow areas of the air inlet pipe 3 and the input pipe 6, and further ensure the stability of gas flow.

[0024] Among them, both the heat exchange pipe 7 and the outer pipe 5 are distributed in a serpentine line shape.

[0025] With such a setting, the length of the heat exchange pipe 7 can be increased within a limited space, so that the heat exchange time of the waste gas is longer.

[0026] Among them, the heat exchange pipe 7 is made of ceramic material. With such a setting, the heat exchange pipe 7 can quickly conduct the heat in the waste gas after combustion to the unburned waste gas.

[0027] Among them, fixing sleeves 8 are sleeved on the vertical sections of the outer pipe 5. Multiple fixing sleeves 8 are fixedly connected through a connecting plate 9. A support frame 10 is fixedly connected to the side wall of the connecting plate 9. A plurality of fixing holes 11 are opened at the bottom of the support frame 10.

[0028] Through the arranged fixing sleeves 8, connecting plate 9, and support frame 10, a supporting effect can be achieved on the outer pipe 5 to ensure the stability of the outer pipe 5. The support frame 10 can be fixed to the ground through the cooperation of an external bolt and the fixing holes 11.

[0029] The present utility model provides an RTO regenerative organic waste gas treatment device with high waste heat utilization efficiency. The specific working principle is as follows:

[0030] During use, the unburned waste gas is introduced through the input pipe 6 between the outer pipe 5 and the heat exchange pipe 7. The waste gas will enter the RTO burner 1 through the intake pipe 3 at the other end of the outer pipe 5. The waste gas after combustion will enter the heat exchange pipe 7 through the outlet pipe 4. The heat exchange pipe 7 can quickly conduct the heat in the waste gas after combustion to the unburned waste gas, thereby preheating the unburned waste gas. This can not only improve the combustion efficiency of the waste gas but also avoid heat damage. The heat exchange pipe 7 and the outer pipe 5 distributed in a serpentine shape can increase the length of the heat exchange pipe 7 within a limited space, resulting in a longer heat exchange time for the waste gas and a better preheating effect.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An RTO heat storage type organic waste gas treatment device with high waste heat utilization efficiency, comprising an RTO burner (1), characterized in that: A support base (2) is fixedly installed at the bottom of the RTO burner (1); an air inlet end (12) and an air outlet end (13) are respectively arranged at the bottom of both ends of the RTO burner (1); the air inlet end (12) is connected to an air inlet pipe (3); the air outlet end (13) is connected to an air outlet pipe (4); a waste heat utilization mechanism is arranged between the air inlet pipe (3) and the air outlet pipe (4); the waste heat utilization mechanism consists of an outer tube (5), an input pipe (6), a heat exchange pipe (7) and an output pipe (14); the end of the air outlet pipe (4) is connected to the heat exchange pipe (7); the end of the heat exchange pipe (7) is connected to the output pipe (14); the outer surface of the heat exchange pipe (7) is sheathed with an outer tube (5); the outer wall of one end of the outer tube (5) close to the air outlet pipe (4) is connected to the input pipe (6); the end of the outer tube (5) close to the air inlet pipe (3) is connected to the air inlet pipe (3).

2. According to claim 1, a RTO thermal storage type organic waste gas treatment equipment with high waste heat utilization efficiency is characterized in that: The diameters of the air inlet pipe (3), the air outlet pipe (4), the input pipe (6), the heat exchange pipe (7) and the output pipe (14) are the same.

3. The RTO thermal storage type organic waste gas treatment equipment with high waste heat utilization efficiency according to claim 1 is characterized in that: The radius of the outer tube (5) is equal to the radius of the heat exchange tube (7) multiplied by the square root of two, and the gap between the outer tube (5) and the heat exchange tube (7) forms a heat exchange air channel.

4. The RTO thermal storage type organic waste gas treatment equipment with high waste heat utilization efficiency according to claim 1 is characterized in that: The heat exchange tube (7) and the outer covering tube (5) are both distributed in a serpentine linear shape.

5. The RTO thermal storage type organic waste gas treatment equipment with high waste heat utilization efficiency according to claim 1 is characterized in that: The heat exchange tube (7) is made of ceramic material.

6. The RTO thermal storage type organic waste gas treatment equipment with high waste heat utilization efficiency according to claim 1 is characterized by: The vertical sections of the outer tube (5) are all sleeved with fixed sleeves (8), and a plurality of the fixed sleeves (8) are fixedly connected via a connecting plate (9), and a support frame (10) is fixedly connected to the side wall of the connecting plate (9).

7. The RTO thermal storage type organic waste gas treatment equipment with high waste heat utilization efficiency according to claim 6 is characterized by: A plurality of fixing holes (11) are provided at the bottom of the support frame (10).