Semi-finished product drying room for wear-resisting ball production

By setting up electric heating coils and movable plates in the drying chamber of the wear-resistant ball drying room, combined with the preheating function of the preheating chamber, the problems of poor drying quality and low uniformity in the existing wear-resistant ball drying methods are solved, and a more efficient and even drying effect is achieved.

CN223036753UActive Publication Date: 2025-06-27HENAN HONGRUN TECH ALUMINUM CO LTD
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Patent Information

Application Number
CN202421702269.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-27
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing wear-resistant ball drying methods have problems of poor drying quality and low uniformity, and large-scale drying increases labor intensity and reduces work efficiency.

Method used

A semi-finished drying room for wear-resistant ball production is designed. By setting up an electric heating coil and a movable plate inside the drying chamber, combined with the preheating function of the preheating chamber, uniform heating of the drying chamber and all-round hot air contact of the wear-resistant ball.

Benefits of technology

It improves the uniformity and drying quality of wear-resistant ball drying, reduces labor intensity, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223036753U_ABST
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Abstract

The semi-finished product drying room comprises an outer shell and a controller, a preheating chamber, a drying chamber and an equipment chamber are arranged in the outer shell from top to bottom through partition plates, a top block is arranged in the center of the interior of the drying chamber, and the top block is connected with the controller. A first movable plate and a second movable plate are installed on the two sides of the ejector block through rotating shafts correspondingly, a push rod is installed at the bottom of the ejector block, the other end of the push rod extends into the equipment cavity and is fixedly connected with a movable seat, and a driving motor is installed in the position, below the movable seat, of the equipment cavity. And a cam matched with the roller is mounted on a driving shaft of the driving motor. According to the wear-resisting ball drying device, the push rod is used for driving the first movable plate and the second movable plate to move up and down in the drying cavity in a reciprocating mode, wear-resisting balls on the top of the first movable plate and the top of the second movable plate can be effectively driven to roll and vibrate, all the wear-resisting balls make contact with hot air, and the drying uniformity and drying quality of the wear-resisting balls are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant ball production, in particular to a semi-finished product drying room for wear-resistant ball production. Background Technique

[0002] During the processing of wear-resistant balls, it is necessary to clean the surface of the wear-resistant balls. After cleaning, the wear-resistant balls need to be dried before entering the subsequent processes. The existing drying methods mostly involve putting a large number of wear-resistant balls into the drying equipment for drying. Due to the excessive concentration of the wear-resistant balls, the moisture on the surface of each wear-resistant ball cannot be effectively dried, reducing the drying quality of the wear-resistant balls. At the same time, the transportation of a large number of wear-resistant balls into the drying equipment also increases the labor intensity and reduces the work efficiency. For example, the patent with the application number 201620574783.9 discloses a steel ball dryer, which solves the problems of large manual labor intensity and low production efficiency, but it has the deficiencies of poor drying quality and low drying uniformity during the drying process of the steel balls. Content of the Utility Model

[0003] The purpose of the utility model is to provide a semi-finished product drying room for wear-resistant ball production to solve the problems raised in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A semi-finished product drying room for wear-resistant ball production, including an outer shell and a controller. Inside the outer shell, a preheating chamber, a drying chamber, and an equipment chamber are arranged from top to bottom through a partition. And a top block is arranged at the center inside the drying chamber. On both sides of the top block, a movable plate one and a movable plate two are respectively installed through a rotating shaft. The other ends of the movable plate one and the movable plate two are respectively axially connected to the inside of the drying chamber. And electric heating coils are arranged inside the drying chamber below the movable plate one and the movable plate two. A push rod is installed at the bottom of the top block. The other end of the push rod extends into the equipment chamber and is fixedly connected to a movable seat. A roller is installed at the bottom of the movable seat. A return spring is installed between the equipment chamber outside the push rod and the movable seat. A driving motor is installed inside the equipment chamber below the movable seat. A cam that cooperates with the roller is installed on the driving shaft of the driving motor.

[0005] Preferably, a hollow cylinder is vertically installed at the center inside the preheating chamber. One end of the hollow cylinder extends above the inside of the drying chamber. And an exhaust fan is installed at the top end of the hollow cylinder. A spiral feeding trough is installed inside the preheating chamber outside the hollow cylinder.

[0006] Preferably, a feeding hopper is installed at the top of the outer shell. The output end of the feeding hopper extends above the spiral feeding trough. And irregular blocking blocks are alternately arranged inside the spiral feeding trough. Air holes are arranged on the side wall of the hollow cylinder above the spiral feeding trough. The air holes are arranged along the shape of the spiral feeding trough.

[0007] Preferably, a funnel-shaped material opening is provided on the partition between the preheating chamber and the drying chamber below the output end of the spiral feed chute, and heat-insulating layers are laid on the inner walls of both the preheating chamber and the drying chamber.

[0008] Preferably, discharge ports are provided on both sides of the drying chamber corresponding to the positions of the first movable plate and the second movable plate. A plug is detachably installed outside the discharge port, and receiving boxes are installed on both sides of the outer housing outside the discharge port. Both the first movable plate and the second movable plate are of a mesh plate structure.

[0009] Preferably, elastic baffles are alternately arranged on both sides of the inner wall of the receiving box, and the elastic baffles are inclined downward.

[0010] Preferably, air outlets are provided on both side walls of the equipment chamber. The air outlets are communicated with the receiving boxes, and air blowing fans are installed inside the equipment chamber outside the air outlets.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the semi-finished product drying room used for the production of wear-resistant balls, by arranging electric heating coils inside the drying chamber, the temperature rise effect of the drying chamber is achieved. At the same time, the first movable plate and the second movable plate are installed between the top block inside the drying chamber and the inner wall of the drying chamber. A push rod extending to the inside of the equipment chamber is installed at the bottom of the top block. A roller is installed at the bottom of the movable seat at the top end of the push rod. A return spring is installed between the equipment chamber outside the push rod and the movable seat. Cooperating with the cam installed on the drive shaft of the drive motor inside the equipment chamber, when the drive motor drives the cam to rotate, the push rod can be used to drive the first movable plate and the second movable plate to reciprocate up and down inside the drying chamber, which can effectively drive the wear-resistant balls on the tops of the first movable plate and the second movable plate to roll and vibrate, avoiding the concentration of wear-resistant balls inside the drying chamber, enabling each wear-resistant ball to be in full contact with hot air in all directions, improving the uniformity and quality of the drying of wear-resistant balls. In addition, by arranging a preheating chamber above the drying chamber, the wear-resistant balls pass through the preheating chamber before entering the drying chamber and are preheated by using the heat of the drying chamber, further ensuring the drying effect. Description of the Drawings

[0012] Figure 1 is a schematic diagram of the overall internal structure of the present utility model;

[0013] Figure 2 is a schematic diagram of the structure of the present utility model in the state where the movable plate is lifted;

[0014] Figure 3 is a schematic diagram of the bottom view of the preheating chamber of the present utility model;

[0015] Figure 4 is a schematic diagram of the top view of the hollow cylinder of the present utility model;

[0016] In the figure: 1, material receiving box body; 2, push rod; 3, drum fan; 4, drive motor; 5, movable seat; 6, cam; 7, roller; 8, air outlet; 9, return spring; 10, elastic baffle; 11, irregular stopper; 12, plug; 13, funnel-shaped material inlet; 14, spiral feeding trough; 15, hollow cylinder; 16, outer shell body; 17, air hole; 18, feeding hopper; 19, heat preservation layer; 20, preheating chamber; 21, drying chamber; 22, top block; 23, discharge port; 24, electric heating coil; 25, equipment chamber; 26, movable plate 1; 27, movable plate 2; 28, controller; 29, partition board; 30, exhaust fan. Specific embodiments

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1-4 , an embodiment provided by the present invention: A semi-finished product drying room for wear-resistant ball production, including an outer shell body 16 and a controller 28. Inside the outer shell body 16, a preheating chamber 20, a drying chamber 21, and an equipment chamber 25 are provided from top to bottom through a partition board 29. And a top block 22 is arranged at the center inside the drying chamber 21. On both sides of the top block 22, a movable plate 1 26 and a movable plate 2 27 are respectively installed through a rotating shaft. The other ends of the movable plate 1 26 and the movable plate 2 27 are respectively axially connected to the inside of the drying chamber 21. And an electric heating coil 24 is arranged inside the drying chamber 21 below the movable plate 1 26 and the movable plate 2 27.

[0019] The electric heating coil 24 heats the air inside the drying chamber 21 to dry the wear-resistant balls.

[0020] A push rod 2 is installed at the bottom of the top block 22. The other end of the push rod 2 extends into the equipment chamber 25 and is fixedly connected to a movable seat 5. A roller 7 is installed at the bottom of the movable seat 5. A return spring 9 is installed between the equipment chamber 25 outside the push rod 2 and the movable seat 5. A drive motor 4 is installed inside the equipment chamber 25 below the movable seat 5. A cam 6 that cooperates with the roller 7 is installed on the drive shaft of the drive motor 4.

[0021] The driving motor 4 drives the cam 6 to rotate. The roller 7 at the bottom of the movable seat 5 is always in contact with the outer side of the cam 6 under the action of the return spring 9. When the topmost point of the cam 6 contacts the roller 7, the movable seat 5 drives the push rod 2 to move upward, thereby driving the ends of the first movable plate 26 and the second movable plate 27 connected to the top block 22 to move upward. When the lowest point of the cam 6 contacts the roller 7, the return spring 9 drives the movable seat 5 and the push rod 2 to move downward, thereby driving the ends of the first movable plate 26 and the second movable plate 27 connected to the top block 22 to move downward. In this way, the push rod 2 can be used to drive the first movable plate 26 and the second movable plate 27 to reciprocate up and down inside the drying chamber 21, which can effectively drive the wear-resistant balls on the tops of the first movable plate 26 and the second movable plate 27 to roll and vibrate, preventing the wear-resistant balls from concentrating inside the drying chamber 21, enabling each wear-resistant ball to be in full contact with the hot air, and improving the uniformity and quality of the drying of the wear-resistant balls.

[0022] A hollow cylinder 15 is vertically installed at the center inside the preheating chamber 20. One end of the hollow cylinder 15 extends above the inside of the drying chamber 21, and an exhaust fan 30 is installed at the top end of the hollow cylinder 15. A spiral feed chute 14 is installed inside the preheating chamber 20 on the outer side of the hollow cylinder 15.

[0023] A feed hopper 18 is installed at the top of the outer casing 16. The output end of the feed hopper 18 extends above the spiral feed chute 14, and irregular baffles 11 are alternately arranged inside the spiral feed chute 14. Air holes 17 are provided on the side wall of the hollow cylinder 15 above the spiral feed chute 14, and the air holes 17 are arranged along the shape of the spiral feed chute 14.

[0024] Heat is evenly blown onto the spiral feed chute 14 through the air holes 17 to perform a blowing preheating treatment on the wear-resistant balls rolling inside the spiral feed chute 14. At the same time, when the wear-resistant balls roll downward in the spiral feed chute 14, they hit the irregular baffles 11, causing the wear-resistant balls to vibrate. Meanwhile, the residence time of the wear-resistant balls inside the spiral feed chute 14 is prolonged, further improving the preheating effect and ensuring the subsequent drying effect.

[0025] A funnel-shaped material opening 13 is provided on the partition plate 29 between the preheating chamber 20 and the drying chamber 21 below the output end of the spiral feed chute 14, and heat insulation layers 19 are laid on the inner walls of both the preheating chamber 20 and the drying chamber 21.

[0026] During use, the exhaust fan 30 extracts the heat of the drying chamber 21 and evenly blows it into the spiral feed chute 14 through the air holes 17 to perform a blowing preheating treatment on the wear-resistant balls fed into the spiral feed chute 14. At the same time, the provided irregular baffles 11 can hit the conveyed wear-resistant balls, causing the wear-resistant balls to vibrate while prolonging the residence time of the wear-resistant balls inside the spiral feed chute 14, further improving the preheating effect and ensuring the subsequent drying effect.

[0027] Discharge ports 23 are provided at the positions corresponding to the first movable plate 26 and the second movable plate 27 on both sides of the drying chamber 21. A plug 12 is detachably installed outside the discharge port 23, and a material receiving box body 1 is installed on both sides of the outer casing 16 outside the discharge port 23. The first movable plate 26 and the second movable plate 27 are both of a mesh plate structure.

[0028] The first movable plate 26 and the second movable plate 27 of the mesh plate structure facilitate the transfer of the heat generated by the electric heating coil 24 to the wear-resistant balls.

[0029] Elastic baffles 10 are alternately arranged on both sides of the inner wall of the material receiving box body 1, and the elastic baffles 10 are all inclined downward.

[0030] Prevent the wear-resistant balls from being damaged due to free fall and impact with each other.

[0031] Air outlets 8 are provided on both side walls of the equipment chamber 25. The air outlets 8 are communicated with the material receiving box body 1, and a blower fan 3 is installed inside the equipment chamber 25 outside the air outlets 8.

[0032] The blower fan 3 cools and blows air on the wear-resistant balls dried inside the material receiving box body 1.

[0033] When the embodiment of the present application is in use, pour the wear-resistant balls to be dried into the feed hopper 18. The wear-resistant balls enter the inside of the spiral feed groove 14 of the preheating chamber 20 along the feed hopper 18. The controller 28 controls the electric heating coil 24 to heat up the drying chamber 21. The exhaust fan 30 extracts heat and then evenly blows the heat to the spiral feed groove 14 through the air holes 17 to perform blowing and preheating treatment on the wear-resistant balls rolling inside the spiral feed groove 14. At the same time, when the wear-resistant balls roll downward in the spiral feed groove 14, they hit the irregular stoppers 11, causing the wear-resistant balls to vibrate. At the same time, the residence time of the wear-resistant balls inside the spiral feed groove 14 is extended, further improving the preheating effect and ensuring the subsequent drying effect. The wear-resistant balls pass through the spiral feed groove 14 and enter the inside of the drying chamber 21 through the funnel-shaped material outlet 13, and fall onto the tops of the movable plate one 26 and the movable plate two 27. The driving motor 4 drives the cam 6 to rotate. The rollers 7 at the bottom of the movable seat 5 are always in contact with the outer side of the cam 6 under the action of the return spring 9. When the topmost point of the cam 6 contacts the roller 7, the movable seat 5 drives the push rod 2 to move upward, thereby driving the ends of the movable plate one 26 and the movable plate two 27 connected to the top block 22 to move upward. When the lowest point of the cam 6 contacts the roller 7, the return spring 9 drives the movable seat 5 and the push rod 2 to move downward, thereby driving the ends of the movable plate one 26 and the movable plate two 27 connected to the top block 22 to move downward. In this way, the push rod 2 can be used to drive the movable plate one 26 and the movable plate two 27 to reciprocate up and down inside the drying chamber 21, effectively driving the wear-resistant balls on the tops of the movable plate one 26 and the movable plate two 27 to roll and vibrate, preventing the wear-resistant balls from concentrating inside the drying chamber 21, enabling each wear-resistant ball to be in full contact with the hot air, and improving the uniformity and drying quality of the wear-resistant ball drying. After the wear-resistant balls are dried, open the plug 12, and the wear-resistant balls fall into the receiving box body 1 through the discharge port 23 and are finally discharged through the outlet at the bottom of one side of the receiving box body 1.

[0034] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A semi-finished product drying room for the production of wear-resistant balls, characterized by: The invention comprises an outer shell (16) and a controller (28), wherein the interior of the outer shell (16) is provided with a preheating chamber (20), a drying chamber (21) and an equipment chamber (25) from top to bottom through a partition (29), and a top block (22) is provided at the center of the drying chamber (21), and a movable plate 1 (26) and a movable plate 2 (27) are respectively installed on both sides of the top block (22) through a rotating shaft, and the other ends of the movable plate 1 (26) and the movable plate 2 (27) are respectively connected to the inner wall axis of the drying chamber (21), and the movable plate 1 (26) and the movable plate 2 (27) below are connected to the inner wall axis of the drying chamber (21). An electric heating coil (24) is arranged inside the drying chamber (21); a push rod (2) is installed at the bottom of the top block (22); the other end of the push rod (2) extends to the inside of the equipment chamber (25) and is fixedly connected to a movable seat (5); a roller (7) is installed at the bottom of the movable seat (5); a return spring (9) is installed between the equipment chamber (25) outside the push rod (2) and the movable seat (5); a drive motor (4) is installed inside the equipment chamber (25) below the movable seat (5); a cam (6) cooperating with the roller (7) is installed on the drive shaft of the drive motor (4).

2. A semi-finished product drying room for wear-resistant ball production according to claim 1, characterized in that: A hollow cylinder (15) is vertically installed in the center of the preheating chamber (20), one end of the hollow cylinder (15) extends to the top of the drying chamber (21), and an exhaust fan (30) is installed at the top of the hollow cylinder (15), and a spiral feeding trough (14) is installed in the preheating chamber (20) outside the hollow cylinder (15).

3. The semi-finished product drying room for wear-resistant ball production according to claim 1 is characterized by: A feed hopper (18) is installed on the top of the outer shell (16), and the output end of the feed hopper (18) extends to the top of the spiral feed trough (14), and irregular blocks (11) are alternately arranged inside the spiral feed trough (14), and the side wall of the hollow cylinder (15) above the spiral feed trough (14) is provided with air holes (17), and the air holes (17) are arranged along the shape of the spiral feed trough (14).

4. A semi-finished product drying room for wear-resistant ball production according to claim 2, characterized in that: A funnel-shaped material opening (13) is provided on a partition (29) between a preheating chamber (20) and a drying chamber (21) below the output end of the spiral feeding trough (14), and a heat-insulating layer (19) is provided on the inner walls of the preheating chamber (20) and the drying chamber (21).

5. The semi-finished product drying room for wear-resistant ball production according to claim 1 is characterized by: Discharge ports (23) are provided on both sides of the drying chamber (21) at positions corresponding to movable plate 1 (26) and movable plate 2 (27); a plug (12) is detachably installed on the outer side of the discharge port (23); and a material receiving box (1) is installed on both sides of the outer shell (16) outside the discharge port (23); and movable plate 1 (26) and movable plate 2 (27) are both mesh plate structures.

6. A semi-finished product drying room for wear-resistant ball production according to claim 5, characterized in that: Elastic baffles (10) are alternately arranged on both sides of the inner wall of the material receiving box (1), and the elastic baffles (10) are all arranged to be inclined downward.

7. The semi-finished product drying room for wear-resistant ball production according to claim 1 is characterized by: Air outlets (8) are provided on both side walls of the equipment chamber (25), the air outlets (8) are connected to the material receiving box (1), and a blower fan (3) is installed inside the equipment chamber (25) outside the air outlets (8).

Citation Information

Patent Citations

  • Steel ball drying -machine

    CN205679015U