Tea leaf drying machine with tea leaf debris screening function

By designing a reciprocating flow drying structure and rotary screen removal structure in the tea dryer, the problems of uneven drying of tea and residues of debris are solved, uniform drying of tea and self-emission of debris is achieved, and working efficiency is improved.

CN223036767UActive Publication Date: 2025-06-27DEJIANG COUNTY QUANHONG TEA IND CO LTD
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Patent Information

Application Number
CN202421636954.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-27
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

When drying tea leaves, the existing tea dryer has uneven drying effect, and a large amount of debris remains after drying, making it difficult to clean manually.

Method used

A reciprocating flow-sized drying structure is designed, and combined with a rotary screen removal structure, the side disk and hole screen removal cylinder are driven to rotate through a servo motor to achieve uniform drying of tea leaves and self-emission of debris.

Benefits of technology

The tea leaves are evenly dried and the debris are discharged by themselves, without manual cleaning, which improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223036767U_ABST
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Abstract

The utility model provides a tea leaf dryer with tea leaf chipping screening, which comprises a drying box body, a screening cylinder with holes, a fixed motor and a movable square frame, a tea leaf chipping discharging hopper is arranged at the lower end in the drying box body, a servo motor is arranged at the right end of the drying box body, and side plates are arranged at the left end and the right end in the drying box body through bearings. The screening cylinder with holes is horizontally installed between the two side discs, a movable notch is formed in the upper end of the drying box body, and a first touch switch and a second touch switch are installed at the left end and the right end in the movable notch respectively. In order to solve the problems that in the prior art, a reciprocating type flow-equalizing drying structure is designed and is matched with a rotary screening structure at the same time, tea leaves can be evenly dried, meanwhile, the screened tea leaves can be automatically discharged, manual cleaning is not needed, and time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to a tea dryer with tea debris screening, belonging to the technical field of tea dryer equipment. Background Technique

[0002] After tea is picked from the tea tree, steps such as screening, rolling, drying, and loosening are required. Among them, the drying operation is to reduce the moisture in the tea to the preservation requirement, so as to extend the preservation time of the tea. In order to improve the production efficiency of tea, the existing tea is generally dried by a dryer.

[0003] However, the existing dryer directly dries the tea, and the drying effect is average and not uniform. At the same time, it will also cause a large amount of debris to remain after the tea is dried. When the staff collects the tea, the debris will remain inside the device, and manual cleaning is rather troublesome. Now there is an urgent need for a tea dryer with tea debris screening to solve the above problems. Content of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a tea dryer with tea debris screening to solve the problems put forward in the above background technology. The structure of the utility model is reasonable and has good practicability. A reciprocating uniform flow drying structure is designed, and at the same time, it is combined with a rotary screening structure, so as to dry the tea evenly, and the screened tea debris can also be discharged automatically without manual cleaning, saving time and effort.

[0005] In order to achieve the above purpose, the utility model is realized through the following technical solutions: A tea dryer with tea debris screening includes a drying box body, a perforated screening cylinder, a fixed motor, and a moving square frame. A tea debris discharge hopper is installed at the lower end inside the drying box body, a servo motor is installed at the right end of the drying box body, side discs are installed at the left and right ends inside the drying box body through bearings, the perforated screening cylinder is horizontally installed between the two side discs, a moving slot is opened at the upper end of the drying box body, a first touch switch and a second touch switch are respectively installed at the left and right ends inside the moving slot, side plates are installed at the left and right sides of the upper end of the moving slot, the fixed motor is installed at the left end of the left side plate, a lead screw is installed between the two side plates through bearings, a nut is sleeved on the circumferential side of the lead screw, the moving square frame slides in the moving slot, a dust-proof net is installed at the upper end inside the moving square frame, and a fan is installed below the dust-proof net. A fan is installed at the shaft end of the fan, and a serpentine heating wire and a uniform flow air plate are horizontally installed at the lower end inside the moving square frame.

[0006] Furthermore, a tea debris collection box is placed below the tea debris discharge hopper.

[0007] Further, an installation frame is installed at the front end of the drying box body, and a movable shutter is slidably arranged inside the installation frame.

[0008] Further, the end of the servo motor shaft is connected to the right side plate, and the end of the fixed motor shaft is connected to the lead screw.

[0009] Further, a threaded cover is installed at the upper end of the perforated sieving cylinder.

[0010] Further, the movable square frame is connected to the nut through two inclined connecting plates.

[0011] Advantages of the present utility model: A tea dryer with tea debris sieving of the present utility model. Due to the addition of a tea debris discharge hopper, a servo motor, a side plate, a perforated sieving cylinder, a first touch switch, a second touch switch, a fixed motor, a lead screw, a nut, a dust-proof net, a blower, a fan, a serpentine heating wire, and a flow equalizing air plate in the present utility model, through our design improvement and actual use, it shows that the device has good practicability. A reciprocating flow equalizing drying structure is designed, and at the same time, it is combined with a rotating sieving structure, so as to uniformly dry the tea, and the sieved tea debris can also be discharged automatically without manual cleaning, saving time and effort. Description of the Drawings

[0012] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, purposes, and advantages of the present utility model will become more obvious:

[0013] Figure 1 It is a three-dimensional schematic diagram of the overall structure of a tea dryer with tea debris sieving of the present utility model;

[0014] Figure 2 It is a schematic diagram of the inside of the drying box body of a tea dryer with tea debris sieving of the present utility model;

[0015] Figure 3 It is a schematic diagram of the inside of the movable square frame of a tea dryer with tea debris sieving of the present utility model;

[0016] In the figure: 1 - drying box body, 2 - tea debris discharge hopper, 3 - tea debris collection box, 4 - installation frame, 5 - movable shutter, 6 - servo motor, 7 - side plate, 8 - perforated sieving cylinder, 9 - threaded cover, 10 - moving notch, 11 - first touch switch, 12 - second touch switch, 13 - side plate, 14 - fixed motor, 15 - lead screw, 16 - nut, 17 - inclined connecting plate, 18 - movable square frame, 19 - dust-proof net, 20 - blower, 21 - fan, 22 - serpentine heating wire, 23 - flow equalizing air plate. Detailed Embodiment

[0017] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: a tea dryer with tea debris screening, including a drying box body 1, a perforated screening cylinder 8, a fixed motor 14 and a moving square frame 18. A tea debris discharge hopper 2 is installed at the lower end inside the drying box body 1, and a servo motor 6 is installed at the right end of the drying box body 1. The left and right ends inside the drying box body 1 are installed with side plates 7 through bearings. The perforated screening cylinder 8 is horizontally installed between the two side plates 7. A moving slot 10 is opened at the upper end of the drying box body 1. A first touch switch 11 and a second touch switch 12 are respectively installed at the left and right ends inside the moving slot 10. Side plates 13 are installed on both the left and right sides at the upper end of the moving slot 10. A fixed motor 14 is installed at the left end of the left side plate 13. A lead screw 15 is installed between the two side plates 13 through bearings. A nut 16 is sleeved on the circumferential side of the lead screw 15. The moving square frame 18 is slidably located inside the moving slot 10. A dust-proof net 19 is installed at the upper end inside the moving square frame 18, and a blower 20 is installed below the dust-proof net 19. A fan 21 is installed at the shaft end of the blower 20. A serpentine heating wire 22 and a flow equalizing air plate 23 are horizontally installed at the lower end inside the moving square frame 18. This design solves the problems that the original dryer directly dries the tea, the drying effect is average and not uniform enough, and it is relatively troublesome to manually clean the tea debris.

[0019] As the first embodiment of the present utility model: A tea debris collection box 3 is placed below the tea debris discharge hopper 2. By adding the tea debris collection box 3, when the tea debris is discharged through the perforated screening cylinder 8 and the tea debris discharge hopper 2, it can be collected. An installation frame 4 is installed at the front end of the drying box body 1, and a movable shutter 5 is slidably arranged inside the installation frame 4. By adding the movable shutter 5, it is convenient to open the inside of the drying box body 1 to observe the perforated screening cylinder 8.

[0020] The shaft end of the servo motor 6 is connected to the right side plate 7, and the shaft end of the fixed motor 14 is connected to the lead screw 15. By adding the servo motor 6, the right side plate 7 can be driven to rotate in place, and the fixed motor 14 can drive the lead screw 15 to rotate in place. A threaded cover 9 is installed at the upper end of the perforated screening cylinder 8. By adding the threaded cover 9, it is convenient to open the inside of the perforated screening cylinder 8 to take and place the tea inside. The moving square frame 18 is connected to the nut 16 through two inclined connecting plates 17. By adding the two inclined connecting plates 17, when the nut 16 is driven to move, the moving square frame 18 can be driven to move accordingly.

[0021] As the second embodiment of the present utility model: When the device is in working use, the servo motor 6 is started. The servo motor 6 can drive the side plate 7 and the perforated sieving cylinder 8 to rotate. When the perforated sieving cylinder 8 rotates, the tea leaves therein will be driven to turn over, and the tea leaf debris will pass through the holes of the perforated sieving cylinder 8 and fall to the tea leaf debris discharge hopper 2, and then fall into the tea leaf debris collection box 3 from the tea leaf debris discharge hopper 2 for subsequent processing by the staff. At the same time, the fixed motor 14 is started. The shaft end of the fixed motor 14 drives the lead screw 15 to rotate forward. The nut 16 will move to the right on the annular side of the lead screw 15, and drive the moving square frame 18 to move to the right in the moving notch 10 through the two inclined connecting plates 17. As a result, the dust-proof net 19, the fan 20, the fan 21, the serpentine heating wire 22 and the flow equalizing air plate 23 are driven to move accordingly. At the same time, the fan 20 and the serpentine heating wire 22 are started. The fan 20 drives the fan 21 to rotate. The rotating fan 21 can take away the heat at the serpentine heating wire 22 and blow it towards the rotating perforated sieving cylinder 8, so as to dry the flipped tea leaves. When the moving square frame 18 touches the second touch switch 12, the second touch switch 12 controls the shaft end of the fixed motor 14 to rotate in the reverse direction, so that the lead screw 15 rotates in reverse accordingly. The nut 16 will move to the left on the annular side of the lead screw 15, and then drive the dust-proof net 19, the fan 20, the fan 21, the serpentine heating wire 22 and the flow equalizing air plate 23 to move to the left until the moving square frame 18 touches the first touch switch 11. The first touch switch 11 re-controls the shaft end of the fixed motor 14 to rotate forward again. Repeating like this, the moving fan 20 can evenly dry the flipped tea leaves.

[0022] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0023] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A tea drying machine with tea debris screening function, comprising a drying box (1), a perforated screening cylinder (8), a fixed motor (14) and a moving frame (18), characterized in that: A tea debris discharge hopper (2) is installed at the lower end of the drying box (1), a servo motor (6) is installed at the right end of the drying box (1), side plates (7) are installed at the left and right ends of the drying box (1) through bearings, and the perforated screening cylinder (8) is horizontally installed between the two side plates (7); The upper end of the drying box (1) is provided with a movable slot (10), and the left and right ends of the movable slot (10) are respectively provided with a first touch switch (11) and a second touch switch (12), and the left and right sides of the upper end of the movable slot (10) are provided with side panels (13), and the left end of the left side panel (13) is provided with a fixed motor (14), and a screw rod (15) is provided between the two side panels (13) via a bearing, and a nut (16) is sleeved on the annular side surface of the screw rod (15); The movable frame (18) is slidably located in the movable slot (10), a dust screen (19) is installed at the upper end of the movable frame (18), and a fan (20) is installed at the lower side of the dust screen (19), a fan (21) is installed at the shaft end of the fan (20), and a serpentine heating wire (22) and a flow-averaging plate (23) are horizontally installed at the lower end of the movable frame (18).

2. A tea drying machine with tea debris screening function according to claim 1, characterized in that: A tea debris collection box (3) is placed below the tea debris discharge hopper (2).

3. A tea drying machine with tea debris screening function according to claim 1, characterized in that: The front end of the drying box body (1) is provided with a mounting frame (4), and a movable baffle door (5) is slidably provided inside the mounting frame (4).

4. A tea drying machine with tea debris screening function according to claim 1, characterized in that: The shaft end of the servo motor (6) is connected to the right side disc (7), and the shaft end of the fixed motor (14) is connected to the screw rod (15).

5. The tea drying machine with tea debris screening function according to claim 1, characterized in that: A threaded cover (9) is installed on the upper end of the perforated screening cylinder (8).

6. A tea drying machine with tea debris screening function according to claim 1, characterized in that: The moving frame (18) is connected to the nut (16) via two inclined connecting plates (17).