Bidirectional wire diameter detector for cable production
By designing a bidirectional wire diameter detector in cable production and using cable stabilization components and drive components, the problems of inaccurate and low efficiency of wire diameter detection in traditional detection methods are solved, and higher detection accuracy and efficiency are achieved.
Patent Information
- Application Number
- CN202422119927.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The traditional cable diameter detection method has problems such as inaccurate manual measurement and one-way automatic detection that can easily lead to cable offset, affecting detection accuracy and efficiency.
A bidirectional wire diameter detector for cable production is designed, using cable stabilization components and cable driving components, bidirectional inspection is performed through the detection sleeve and the detection rod, and the cable is maintained with clamps and buffers, and the drive motor and friction pads are used to improve detection efficiency.
The stability and detection efficiency of the cable during the inspection process are improved, and the detection error and overall efficiency of the production line are reduced.
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Figure CN223037069U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production and detection, and particularly relates to a bidirectional wire diameter detector for cable production. Background Technique
[0002] In the field of cable production, wire diameter detection is one of the key steps to ensure product quality. Traditional wire diameter detection methods usually adopt manual measurement or single-direction automatic detection devices, and these methods have certain limitations. Manual detection is not only time-consuming and laborious, but also easily affected by human factors, resulting in the difficulty of ensuring the accuracy of detection results. Although single-direction automatic detection improves efficiency, during the movement of the cable, if there are not enough stabilizing measures, the cable may shift, affecting the detection accuracy, especially during high-speed detection, this problem is more prominent.
[0003] In addition, the speed and stability of the cable moving on the production line directly affect the efficiency and accuracy of detection. If the cable cannot be effectively driven and maintained stable during the detection process, it will not only increase the detection error, but also reduce the overall efficiency of the production line. Traditional detection equipment often lacks effective cable driving and stabilizing mechanisms, resulting in the cable being prone to fluctuations during high-speed operation, affecting the consistency and reliability of detection. Therefore, we propose a bidirectional wire diameter detector for cable production. Content of the Utility Model
[0004] The main purpose of the utility model is to provide a bidirectional wire diameter detector for cable production, which can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A bidirectional wire diameter detector for cable production, including a base. Both the left and right inner walls of the base are fixedly connected with detection rods. Opposite ends of the two detection rods are fixedly connected with detection sleeves. The right end of the base is fixedly connected with a display screen. Four mounting holes are respectively opened at the front and rear ends of the base. The four mounting holes at the front side are jointly and fixedly installed with a cable stabilizing component, and the four mounting holes at the rear side are jointly and fixedly installed with a cable driving component;
[0007] The cable stability component includes a first fixing plate. Four first connection holes are penetratingly opened at the front end of the first fixing plate. A first support frame is fixedly connected to the front end of the first fixing plate. An upper end of the first support frame is fixedly connected to a first connection plate. Four buffer members are fixedly connected to the upper end of the first connection plate. A second connection plate is fixedly connected to the upper ends of the four buffer members together. A support plate is fixedly connected to the middle of the upper end of the second connection plate. Two second support rods are fixedly connected to both the left and right parts of the upper end of the second connection plate. The two second support rods on the same side are rotatably connected to a clamping plate together. A fixing hole is penetratingly opened at the upper part of the left end of the clamping plate.
[0008] Preferably, the detection sleeve is in an arc structure. The length dimension of the display screen is smaller than the thickness dimension of the base. The lower end of the base is in a trapezoidal structure.
[0009] By adopting the above technical solution: Ensure that the detection sleeve can tightly fit the cable, and at the same time, the detection rod can stably receive signals.
[0010] Preferably, the length dimension of the clamping plate is equal to the distance dimension between the two second support rods on the same side. The radian dimension of the clamping plate is equal to the radian dimension of the support plate. The area dimension of the second connection plate is larger than the area dimension of the first connection plate.
[0011] By adopting the above technical solution: Ensure that no interference occurs among the components during movement, and ensure the smoothness of the movement.
[0012] Preferably, the positions and dimensions of the four first connection holes correspond and match with the four mounting holes on the same side. The radian dimension of the clamping plate is equal to the radian dimension of the detection sleeve.
[0013] By adopting the above technical solution: Ensure that the cable stability component and the detection sleeve can cooperate to stabilize the cable and prevent the cable from skewing.
[0014] Preferably, the cable driving component includes a second fixing plate. Four second connection holes are penetratingly opened at the front end of the second fixing plate. A second support frame is fixedly connected to the rear end of the second fixing plate. A driving motor is fixedly connected to the upper end of the second support frame. A rotating cylinder is fixedly connected to the output end of the driving motor. A plurality of friction pads are fixedly connected to the outer surface of the rotating cylinder.
[0015] By adopting the above technical solution: Start the driving motor. The output end of the driving motor drives the rotating cylinder to rotate, so that the cable placed on the upper side of the outer surface of the rotating cylinder moves backward. At the same time, a plurality of groups of friction pads are arranged on the outer surface of the rotating cylinder to increase the friction force when the cable moves on it and improve the detection efficiency.
[0016] Preferably, the positions and sizes of the four second connection holes correspond to and match those of the four mounting holes on the same side, and several of the friction pads are distributed at equal lateral distances.
[0017] By adopting the above technical solution, it is ensured that the cable can be horizontally driven to move and the smoothness of the cable movement is maintained.
[0018] Compared with the prior art, the present utility model has the following beneficial effects:
[0019] 1. By setting up a cable stability component, the positions of the four first connection holes are corresponding to those of the four mounting holes on the same side, so that the cable stability component is fixedly installed at the front end of the base. The cable is placed on the upper end of the support plate. After being placed stably, the two clamping plates are rotated to merge the two clamping plates, and the two are fixed by using the fixing holes to tightly limit the cable. The cable is buffered by the buffer member, achieving the purpose of maintaining the stability of the cable during detection and preventing deviation during the detection process.
[0020] 2. By setting up a cable driving component, the positions of the four second connection holes are corresponding to those of the four mounting holes on the same side, so that the cable driving component is fixedly installed at the rear end of the base. The driving motor is started, and the output end of the driving motor drives the rotating cylinder to rotate, so that the cable placed on the upper side of the outer surface of the rotating cylinder moves backward. At the same time, several groups of friction pads are arranged on the outer surface of the rotating cylinder to increase the friction force when the cable moves on it, achieving the purpose of automatically driving the cable for detection and improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic diagram of the overall structure of a two-way wire diameter detector for cable production according to the present utility model;
[0022] Figure 2 is a schematic diagram of the component structure of a two-way wire diameter detector for cable production according to the present utility model;
[0023] Figure 3 is a schematic diagram of the structure of a cable stability component of a two-way wire diameter detector for cable production according to the present utility model;
[0024] Figure 4 is a schematic diagram of the structure of a cable driving component of a two-way wire diameter detector for cable production according to the present utility model.
[0025] In the figure: 1, base; 2, detection rod; 3, detection sleeve; 4, display screen; 5, mounting hole; 6, cable stabilizing assembly; 7, cable driving assembly; 61, first fixing plate; 611, first connection hole; 62, first support frame; 63, first connecting plate; 64, buffer; 65, second connecting plate; 651, support plate; 652, second support rod; 66, clamping plate; 661, fixing hole; 71, second fixing plate; 72, second connection hole; 73, second support frame; 74, driving motor; 75, rotating cylinder; 76, friction pad. Detailed implementation manners
[0026] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.
[0027] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0029] Please refer to Figures 1-4 , the present utility model provides a technical solution:
[0030] A two-way wire diameter detector for cable production includes a base 1. Both the left and right inner walls of the base 1 are fixedly connected with detection rods 2. The opposite ends of the two detection rods 2 are both fixedly connected with detection sleeves 3. The right end of the base 1 is fixedly connected with a display screen 4. Four mounting holes 5 are opened at both the front and rear ends of the base 1. The four mounting holes 5 on the front side are jointly fixedly installed with a cable stabilizing assembly 6, and the four mounting holes 5 on the rear side are jointly fixedly installed with a cable driving assembly 7. The detection sleeve 3 is in an arc structure. The length dimension of the display screen 4 is smaller than the thickness dimension of the base 1. The lower end of the base 1 is in a trapezoidal structure.
[0031] In this embodiment, the cable stabilizing assembly 6 includes a first fixing plate 61. Four first connection holes 611 are formed through the front end of the first fixing plate 61. A first support frame 62 is fixedly connected to the front end of the first fixing plate 61. An upper end of the first support frame 62 is fixedly connected to a first connection plate 63. Four buffer members 64 are fixedly connected to the upper end of the first connection plate 63. A second connection plate 65 is fixedly connected to the upper ends of the four buffer members 64. A support plate 651 is fixedly connected to the middle of the upper end of the second connection plate 65. Two second support rods 652 are fixedly connected to the left and right parts of the upper end of the second connection plate 65. The two second support rods 652 on the same side are rotatably connected to a clamping plate 66. A fixing hole 661 is formed through the upper part of the left end of the clamping plate 66. The length dimension of the clamping plate 66 is equal to the distance dimension between the two second support rods 652 on the same side. The arc dimension of the clamping plate 66 is equal to the arc dimension of the support plate 651. The area dimension of the second connection plate 65 is larger than the area dimension of the first connection plate 63. The positions and dimensions of the four first connection holes 611 correspond to and are adapted to the positions and dimensions of the four mounting holes 5 on the same side. The arc dimension of the clamping plate 66 is equal to the arc dimension of the detection sleeve 3.
[0032] Through the above solution: To maintain the stability during cable detection and prevent deviation during the detection process, the positions of the four first connection holes 611 are corresponding to the four mounting holes 5 on the same side, so that the cable stabilizing assembly 6 is fixedly installed at the front end of the base 1. The cable is placed on the upper end of the support plate 651. After the placement is stable, the two clamping plates 66 are rotated to merge the two clamping plates 66, and they are fixed by using the fixing hole 661 to tightly limit the cable. The cable is buffered by the buffer members 64.
[0033] In this embodiment, the cable driving assembly 7 includes a second fixing plate 71. Four second connection holes 72 are formed through the front end of the second fixing plate 71. A second support frame 73 is fixedly connected to the rear end of the second fixing plate 71. A driving motor 74 is fixedly connected to the upper end of the second support frame 73. An output end of the driving motor 74 is fixedly connected to a rotating cylinder 75. A plurality of friction pads 76 are fixedly connected to the outer surface of the rotating cylinder 75. The positions and dimensions of the four second connection holes 72 correspond to and are adapted to the positions and dimensions of the four mounting holes 5 on the same side. The plurality of friction pads 76 are distributed at equal lateral distances.
[0034] Through the above solution: To enable the cable to be automatically detected, the positions of the four second connection holes 72 are corresponding to the four mounting holes 5 on the same side, so that the cable driving assembly 7 is fixedly installed at the rear end of the base 1. The driving motor 74 is started, and the output end of the driving motor 74 drives the rotating cylinder 75 to rotate, so that the cable placed on the upper side of the outer surface of the rotating cylinder 75 moves backward. At the same time, a plurality of groups of friction pads 76 are arranged on the outer surface of the rotating cylinder 75 to increase the friction force when the cable moves on it and improve the detection efficiency.
[0035] It should be noted that the present utility model is a two-way wire diameter detector for cable production. During use, first place the base 1 at a suitable position, pass the cable through the cable stabilizing component 6 and the detection sleeve 3, and stabilize the cable stabilizing component 6. To maintain the stability of the cable during detection and prevent deviation during the detection process, align the four first connection holes 611 with the four mounting holes 5 on the same side, so that the cable stabilizing component 6 is fixedly installed at the front end of the base 1. Place the cable on the upper end of the support plate 651. After placing it stably, rotate the two clamping plates 66 to merge the two clamping plates 66, and fix them using the fixing holes 661 to tightly limit the cable. The cable is buffered by the buffer member 64, and the diameter and other aspects of the cable are detected through the detection sleeve 3 and the detection rod 2, and the detection content is displayed through the display screen 4 for the convenience of workers to observe. To enable the cable to be automatically detected, align the four second connection holes 72 with the four mounting holes 5 on the same side, so that the cable driving component 7 is fixedly installed at the rear end of the base 1. Start the driving motor 74, and the output end of the driving motor 74 drives the rotating cylinder 75 to rotate, causing the cable placed on the upper side of the outer surface of the rotating cylinder 75 to move backward. At the same time, a number of sets of friction pads 76 are provided on the outer surface of the rotating cylinder 75 to increase the friction force when the cable moves on it and improve the detection efficiency.
[0036] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A bidirectional wire diameter detector for cable production, comprising a base (1), characterized in that: The left and right inner walls of the base (1) are fixedly connected with detection rods (2), the opposite ends of the two detection rods (2) are fixedly connected with detection sleeves (3), the right end of the base (1) is fixedly connected with a display screen (4), and the front and rear ends of the base (1) are each provided with four mounting holes (5), the four mounting holes (5) on the front side are commonly fixedly installed with a cable stabilizing component (6), and the four mounting holes (5) on the rear side are commonly fixedly installed with a cable driving component (7); The cable stabilizing assembly (6) comprises a first fixing plate (61), the front end of the first fixing plate (61) is penetrated with four first connecting holes (611), the front end of the first fixing plate (61) is fixedly connected to a first supporting frame (62), the upper end of the first supporting frame (62) is fixedly connected to a first connecting plate (63), the upper end of the first connecting plate (63) is fixedly connected to four buffer members (64), the upper ends of the four buffer members (64) are commonly fixedly connected to a second connecting plate (65), the middle part of the upper end of the second connecting plate (65) is fixedly connected to a supporting plate (651), the left and right parts of the upper end of the second connecting plate (65) are both fixedly connected to two second supporting rods (652), the two second supporting rods (652) on the same side are rotatably connected to a clamping plate (66), and the upper left end of the clamping plate (66) is penetrated with a fixing hole (661).
2. A bidirectional wire diameter detector for cable production according to claim 1, characterized in that: The detection sleeve (3) has an arc-shaped structure, the length dimension of the display screen (4) is smaller than the thickness dimension of the base (1), and the lower end of the base (1) has a trapezoidal structure.
3. A bidirectional wire diameter detector for cable production according to claim 1, characterized in that: The length dimension of the clamping plate (66) is equal to the distance dimension between the two second support rods (652) on the same side, the curvature dimension of the clamping plate (66) is equal to the curvature dimension of the supporting plate (651), and the area dimension of the second connecting plate (65) is greater than the area dimension of the first connecting plate (63).
4. A bidirectional wire diameter detector for cable production according to claim 1, characterized in that: The positions and sizes of the four first connection holes (611) correspond to those of the four mounting holes (5) on the same side, and the arc size of the clamping plate (66) is equal to the arc size of the detection sleeve (3).
5. A bidirectional wire diameter detector for cable production according to claim 1, characterized in that: The cable drive assembly (7) comprises a second fixing plate (71), the front end of the second fixing plate (71) is penetrated by four second connection holes (72), the rear end of the second fixing plate (71) is fixedly connected to a second support frame (73), the upper end of the second support frame (73) is fixedly connected to a driving motor (74), the output end of the driving motor (74) is fixedly connected to a rotating drum (75), and the outer surface of the rotating drum (75) is fixedly connected to a plurality of friction pads (76).
6. A bidirectional wire diameter detector for cable production according to claim 5, characterized in that: The positions and sizes of the four second connection holes (72) correspond to those of the four mounting holes (5) on the same side, and the plurality of friction pads (76) are distributed in a lateral and equidistant manner.