Detection device for water pump shell production

By designing a detection device for the water pump housing, gas is injected with the air pump and spring tube, combined with the movement of the slide plate of the clamping motor and the bidirectional screw, the accurate judgment of the airtightness and crack position of the water pump housing is achieved, solving the shortcomings of the existing detection methods and improving the detection efficiency.

CN223037304UActive Publication Date: 2025-06-27FEIDONG DANMING MASCH CO LTD
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Patent Information

Application Number
CN202421786685.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-27
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing airtightness detection methods for water pump housing cannot accurately find the crack position, there are artificial errors, low detection efficiency, and it is difficult to detect multiple water pump housings at the same time.

Method used

A detection device is designed, including a detection component and a lifting component, injecting gas into the water pump housing through an air pump and a spring tube, observing the bubble condition and judging the air tightness, and moving the slide plate oppositely or oppositely by clamping the motor and the bidirectional screw to fix the water pump housing.

Benefits of technology

Accurate judgment of the airtightness and crack position of the water pump housing is achieved, artificial error is reduced, detection efficiency is improved, and multiple water pump housings can be detected simultaneously.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for water pump shell production, which relates to the technical field of water pump shell production, and comprises a detection assembly, and the detection assembly comprises a mounting cavity; two sliding plates are symmetrically arranged in the mounting cavity, and the two sliding plates can face each other or back to back; the left side of the mounting cavity is fixedly connected with an air pump, and the air pump is connected with a spring pipe; an air hole communicated with the spring pipe is formed in the sliding plate on the left side, and the air hole is in butt joint with the air inlet end of the water pump shell; according to the utility model, through the arrangement of the lifting assembly and the detection assembly, air tightness detection can be carried out on a plurality of water pump shells at the same time during testing, gas can be rapidly filled into the plurality of water pump shells, then the water pump shells are immersed in water, and the air tightness of the shells can be judged through observing bubble conditions. And the position of the water pump shell crack can be visually found out according to the initial position of the bubble.
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Description

Technical Field

[0001] The utility model relates to the technical field of water pump housing production, and specifically relates to a detection device for water pump housing production. Background Technique

[0002] With the wide application of water pumps in industrial, agricultural and civil fields, the airtightness detection of water pump housings has become an important link to ensure the quality and performance of water pumps.

[0003] In the prior art, the airtightness detection of water pump housings usually adopts the method of manual operation, such as using a bicycle pump or an air pump to inflate the inside of the water pump housing, and judging whether the airtightness is qualified by observing the change of the pressure gauge or listening to the sound, etc. This detection method has the following deficiencies:

[0004] This detection process can only judge the airtightness and cannot accurately find the crack position of the water pump housing, which makes the subsequent repair operation more difficult.

[0005] Moreover, due to the existence of human factors, such as non-standard operation, inaccurate judgment, etc., it is easy to cause errors in the detection results.

[0006] And only one person can detect a single water pump housing, and it takes a lot of time for large-scale detection, and the detection efficiency is low.

[0007] In view of this, this application is specifically proposed. Content of the Utility Model

[0008] The purpose of the utility model is to provide a detection device for water pump housing production to solve the problems put forward in the above background technique.

[0009] To solve the above technical problems, a detection device for water pump housing production provided by the utility model includes a detection component, and the detection component includes an installation cavity; two sliding plates are symmetrically arranged in the installation cavity, and the two sliding plates can move towards or away from each other; an air pump is fixedly connected to the left side of the installation cavity, and the air pump is connected with a Bourdon tube; an air hole communicated with the Bourdon tube is opened on the left sliding plate, and the air hole is butted against the air inlet end of the water pump housing.

[0010] Furthermore, an air chamber is also opened on the left sliding plate, the Bourdon tube is communicated with the air chamber, a plurality of air holes are arranged at equal intervals, and the air holes are communicated with the air chamber.

[0011] Furthermore, sealing gaskets are arranged on one side of the two sliding plates close to the left and right central axes of the installation cavity, and a connection hole adapted to the air hole is opened on the sealing gasket on the left sliding plate.

[0012] Furthermore, an extension plate is provided on the left side of the installation cavity. The top surface of the extension plate is fixedly connected with an air pump by bolts. A pipe groove is formed on the bottom surface of the extension plate, and the spring tube passes through the pipe groove and is connected to the bottom surface of the air pump.

[0013] Furthermore, it further includes a driving component. The driving component includes a clamping motor fixedly connected to the right side of the installation cavity. The output shaft of the clamping motor is fixedly connected with a bidirectional screw rod. The bidirectional screw rod is rotatably connected in the installation cavity. A T-shaped sliding groove is formed in the installation cavity. The upper end of the sliding plate is a T-shaped plate adapted to the sliding groove. A threaded through hole is formed in the sliding plate. The two sliding plates are threadedly engaged with both sides of the bidirectional screw rod through the threaded through holes.

[0014] Furthermore, it further includes a suspension. A liquid storage tank is arranged below the suspension. A lifting component is installed on the top surface of the suspension. The lifting component includes a lifting motor fixedly connected to the top surface of the suspension. The output shaft of the lifting motor is fixedly connected with a winding roller. The winding roller is connected with a cable. A through hole is formed in the top surface of the suspension. The cable passes through the through hole and is connected to the top surface of the installation cavity.

[0015] Furthermore, the winding roller is divided into upper and lower rolls, and cables are connected to both of them. The two cables are respectively fixedly connected to both ends of the top surface of the installation cavity.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] By providing the lifting component and the detection component, during the test, the air tightness of multiple water pump housings can be detected simultaneously, and gas can be quickly filled into the interiors of the multiple water pump housings. Then, the water pump housings are immersed in water, and the air tightness of the housings is judged by observing the bubble situation. Moreover, the position of the crack in the water pump housing can be intuitively found according to the starting position of the bubbles. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a detection device for the production of water pump housings;

[0019] Figure 2 It is a schematic sectional structure diagram of the detection component of a detection device for the production of water pump housings;

[0020] Figure 3 It is a schematic sectional structure diagram of the clamping plate of a detection device for the production of water pump housings;

[0021] Figure 4 It is Figure 3 The enlarged view of part A in

[0022] In the figure: 1. Liquid storage tank; 101. Waterproof light strip; 2. Suspension; 3. Lifting motor; 4. Winding roller; 5. Cable; 6. Installation cavity; 7. Slide plate; 8. Clamping motor; 9. Bidirectional screw; 10. Sealing gasket; 11. Air pump; 12. Spring tube; 13. Air hole; 14. Air chamber. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-4 , the present invention provides a technical solution:

[0025] A detection device for the production of a water pump housing, including a detection component. The detection component includes an installation cavity 6. Two slide plates 7 are symmetrically arranged in the installation cavity 6. The two slide plates 7 can move towards or away from each other. An air pump 11 is fixedly connected to the left side of the installation cavity 6. The air pump 11 is connected to a spring tube 12. An air hole 13 communicating with the spring tube 12 is opened on the left slide plate 7. The air hole 13 is docked with the air inlet end of the water pump housing. An air chamber 14 is also opened on the left slide plate 7. The spring tube 12 is communicated with the air chamber 14. The air holes 13 are arranged at equal intervals and the air holes 13 are communicated with the air chamber 14.

[0026] By adopting the above design, after the air hole 13 is docked with the air inlet end of the water pump housing and the device is immersed in water, the air pump 11 can be started, so that the gas enters the air chamber 14 through the spring tube 12 and is discharged through the air hole 13. When the gas is discharged from the air hole 13, it will enter the water pump housing. If there is a crack in the water pump housing, the gas will continuously gush out from the crack, and then form bubbles in the water. At this time, the staff can judge the airtightness of the water pump housing and the crack position by observing whether there are bubbles and the starting position of the bubbles.

[0027] It further includes a driving component. The driving component includes a clamping motor 8 fixedly connected to the right side of the installation cavity 6. The output shaft of the clamping motor 8 is fixedly connected to a bidirectional screw 9. The bidirectional screw 9 is rotatably connected in the installation cavity 6. A T-shaped chute is opened in the installation cavity 6. The upper end of the slide plate 7 is a T-shaped plate adapted to the chute. Threaded through holes are opened on the slide plate 7. The two slide plates 7 are threadedly engaged with both sides of the bidirectional screw 9 through the threaded through holes.

[0028] It further includes a suspension 2, a liquid storage tank 1 is arranged below the suspension 2, a lifting component is installed on the top surface of the suspension 2, the lifting component includes a lifting motor 3 fixedly connected to the top surface of the suspension 2, the output shaft of the lifting motor 3 is fixedly connected with a winding roller 4, the winding roller 4 is connected with a cable 5, a through hole is opened on the top surface of the suspension 2, the cable 5 passes through the through hole and is connected with the top surface of the installation cavity 6, the winding roller 4 is divided into upper and lower rolls, both of which are connected with the cable 5, and the two cables 5 are respectively fixedly connected with both ends of the top surface of the installation cavity 6.

[0029] By setting the driving component, the clamping motor 8 can be started to drive the bidirectional screw 9 to rotate. Since the threaded through holes on the slide plates 7 are meshed with the two-side threads of the bidirectional screw 9, the two slide plates 7 will move towards or away from each other. When the slide plates 7 move towards each other, the sealing gaskets 10 contact and press tightly at the connecting ports at both ends of the water pump housing, so as to fix the position of the water pump housing. After the clamping is completed, the lifting motor 3 can be started to drive the winding roller 4 to rotate and release the cable 5, so that the installation cavity 6 descends into the liquid storage tank 1 until the water pump housing is immersed in water, and then the lifting motor 3 can be turned off.

[0030] By setting the lifting component, the water pump housing can be lifted and placed between the two slide plates 7, and then the lifting motor 3 is started to drive the winding roller 4 to rotate to take in and release the cable 5, so as to lift and lower both ends of the installation cavity 6 connected with the cable 5, and ensure the stability of the installation cavity 6 during the lifting process without adding a driving source.

[0031] Furthermore, sealing gaskets 10 are arranged on one side of the two slide plates 7 close to the left and right central axes of the installation cavity 6, and the sealing gasket 10 on the left slide plate 7 is provided with a connection hole adapted to the air hole 13.

[0032] By setting the sealing gasket 10, the airtightness at the connection between the slide plate 7 and the water pump housing can be higher, and the situation that bubbles are generated due to insufficient airtightness at the connection and affect the detection result can be prevented.

[0033] In addition, a waterproof lamp strip 101 is installed in the inner wall of the liquid storage tank 1. There are four waterproof lamp strips 101, which are installed in the middle sections of the four inner walls of the liquid storage tank 1. Both ends of the suspension 2 are fixedly installed on the left and right sides of the top surface of the liquid storage tank 1.

[0034] By setting the waterproof lamp strip 101, even in a relatively dim occasion, the waterproof lamp strip 101 can be turned on to provide sufficient light for the inside of the liquid storage tank 1, making it more convenient for the staff to observe the bubbles.

[0035] Optionally, the side surface of the liquid storage tank 1 can adopt transparent materials such as glass or acrylic boards, so that the staff can observe the bottom end of the water pump housing from the outside.

[0036] Working principle:

[0037] In the initial state, the lifting motor 3 is in a stopped state, the installation cavity 6 is above the liquid storage tank 1, the clamping motor 8 is also in a stopped state, the bidirectional screw 9 is stationary, the two sliding plates 7 are respectively located on the left and right sides of the installation cavity 6, and the air pump 11 is not started.

[0038] When in use, lift the water pump housing and place it between the two sliding plates 7, and then start the clamping motor 8 to drive the bidirectional screw 9 to rotate. Since the threaded through holes on the sliding plates 7 are engaged with the threads on both sides of the bidirectional screw 9, the two sliding plates 7 are driven to move towards each other. When the sliding plates 7 move towards each other, the sealing gasket 10 contacts and presses against the two end connection ports of the water pump housing, thereby fixing the position of the water pump housing. After the clamping is completed, the lifting motor 3 can be started to drive the winding roller 4 to rotate and release the cable 5, so that the installation cavity 6 descends into the liquid storage tank 1 until the water pump housing is immersed in water, and then the lifting motor 3 can be turned off.

[0039] After the immersion is completed, the air pump 11 can be started to make the gas enter the air chamber 14 through the bellows 12 and discharge through the air holes 13. When the gas discharges from the air holes 13, it will enter the water pump housing. If there are cracks in the water pump housing, the gas will continuously gush out from the cracks, and then form bubbles in the water. At this time, the staff can judge the airtightness of the water pump housing and the position of its cracks by observing whether there are bubbles and the starting position of the bubbles.

Claims

1. A detection device for water pump housing production, characterized in that: It comprises a detection component, wherein the detection component comprises a mounting cavity (6); Two slide plates (7) are symmetrically arranged in the installation cavity (6), and the two slide plates (7) can face each other or face away from each other; An air pump (11) is fixedly connected to the left side of the installation cavity (6), and the air pump (11) is connected to a spring tube (12); The left slide plate (7) is provided with an air hole (13) which is in communication with the spring tube (12), and the air hole (13) is butted against the air inlet end of the water pump housing.

2. A detection device for water pump housing production as claimed in claim 1, characterized in that: An air chamber (14) is also provided on the left slide plate (7), the spring tube (12) is in communication with the air chamber (14), a plurality of air holes (13) are arranged at equal intervals, and the air holes (13) are in communication with the air chamber (14).

3. A detection device for water pump housing production as claimed in claim 1, characterized in that: A sealing gasket (10) is provided on one side of the two slide plates (7) close to the left and right central axes of the installation cavity (6), and a connecting hole matching the air hole (13) is provided on the sealing gasket (10) on the left slide plate (7).

4. A detection device for water pump housing production as claimed in claim 1, characterized in that: An extension plate is provided on the left side of the installation cavity (6), the top surface of the extension plate is fixedly connected to the air pump (11) by means of bolts, the bottom surface of the extension plate is provided with a pipe groove, and the spring tube (12) passes through the pipe groove and is connected to the bottom surface of the air pump (11).

5. A detection device for water pump housing production as claimed in claim 1, characterized in that: The device also includes a driving component, the driving component including a clamping motor (8) fixedly connected to the right side of the installation cavity (6), the output shaft of the clamping motor (8) fixedly connected to a bidirectional screw (9), the bidirectional screw (9) rotatably connected in the installation cavity (6), a T-shaped slide groove is provided in the installation cavity (6), the upper end of the slide plate (7) is a T-shaped plate adapted to the slide groove, the slide plate (7) is provided with a threaded through hole, and the two slide plates (7) are threadedly engaged with the two sides of the bidirectional screw (9) through the threaded through holes.

6. A detection device for water pump housing production as claimed in claim 1, characterized in that: It also includes a suspension (2), a liquid storage tank (1) is arranged below the suspension (2), a lifting assembly is installed on the top surface of the suspension (2), and the lifting assembly includes a lifting motor (3) fixedly connected to the top surface of the suspension (2), the output shaft of the lifting motor (3) is fixedly connected to a winding roller (4), and the winding roller (4) is connected to a cable (5), and a through hole is opened on the top surface of the suspension (2), and the cable (5) passes through the through hole and is connected to the top surface of the installation cavity (6).

7. A detection device for water pump housing production as claimed in claim 6, characterized in that: The winding roller (4) is divided into two rolls, an upper roll and a lower roll, both of which are connected to cables (5), and the two cables (5) are respectively fixedly connected to the two ends of the top surface of the installation cavity (6).