Coal as fired sampling equipment
By designing the sampling box fixing mechanism and universal wheel shrinkage mechanism in the coal sampling equipment in the furnace, the problems of poor fixing effect after sampling and inconvenient sliding contraction of universal wheels are solved, and the equipment is stable and stable fixing and convenient movement are achieved.
Patent Information
- Application Number
- CN202421882807.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing coal sampling equipment entering the furnace has poor fixing effect after sampling, resulting in the cinder falling off easily; the universal wheel is easy to slide when moving, and it is inconvenient to shrink.
A coal sampling equipment for inlet furnace is designed, using a sampling box fixing mechanism and a universal wheel shrinking mechanism. The sampling box fixing mechanism realizes the stable fixation of the sampling box through the coordination of the card slot, fixing components, fixing blocks and fixing holes; the universal wheel shrinking mechanism realizes the convenient shrinking of the universal wheel through the coordination of the threaded rod, bevel gear and motor.
It effectively avoids the problems of cinder leakage and device sliding after sampling, and improves the stability and convenience of the sampling equipment.
Smart Images

Figure CN223037431U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sampling of coal to be charged into the furnace, and particularly relates to a sampling device for coal to be charged into the furnace. Background Technique
[0002] Coal to be charged into the furnace is the coal containing total moisture that enters the coal bunker of the boiler house. If the moisture content of the coal to be charged into the furnace is too large, it can reduce the temperature of the vertical flue. If the temperature is too low, the coke shrinkage is not good and it is not mature. At this time, if pushing the coke, it is easy to cause difficulties in pushing the coke and even damage the furnace body. If we want the coke to mature on time, we have to increase the amount of return gas for combustion, which increases the heat consumption and the usage amount of the return gas. Therefore, before the coal to be charged into the furnace is used, it is necessary to sample and detect the coal to be charged into the furnace.
[0003] Chinese Patent Application No. 202123177032.3 discloses a portable sampling device for coal to be charged into the furnace, which includes a portable box, a sampling rack and a base. The portable box is integrally square, and several storage slots are arranged in the portable box in an open manner, and the sampling rack is arranged in the storage slots; the bottom of the portable box is fixedly connected to the base, and a mobile device is installed on the lower side of the base; two vertical plates are arranged on the lower side of the sampling rack, and a sampling box is arranged between the two vertical plates, and the sampling box is flush with the bottom of the vertical plates; the inside of the sampling box is a hollow structure, one side of the sampling box is set as an inclined sampling surface, and a retaining net is arranged on the sampling surface; the portable box provided by the utility model can accommodate multiple groups of sampling racks and uniformly place and store the sampling racks; the bottom of the sampling rack abuts against the conveyor belt of the coal to be charged into the furnace, and the power of the conveyor belt is used to make the coal pass through the retaining net on the sampling surface and thus enter the sampling box, so as to achieve the purpose of sampling.
[0004] Although the above-mentioned disclosed patent realizes the sampling work of the coal to be charged into the furnace, the fixing effect of the sampling box set is relatively poor, and when the sampling of the coal to be charged into the furnace is completed, the coal slag is easy to fall off; although the sampling device set is provided with universal wheels at the bottom and can move, the universal wheels are easy to slide on the ground and are not convenient to retract. Content of the Utility Model
[0005] In order to solve the problems raised in the above background technique. The utility model provides a sampling device for coal to be charged into the furnace, which has the characteristics of being convenient for fixing the sampling box and convenient for retracting the universal wheels.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A sampling device for coal entering the furnace, including a base, a universal wheel retraction mechanism is provided on the side of the base, a convenient box is provided at the upper end of the base, a sampling rack is provided inside the convenient box, a slider is provided on the inner wall of the convenient box, a chute corresponding to the slider is provided on the side of the sampling rack, a handle is provided at the upper end of the sampling rack, a partition is provided at the lower end inside the sampling rack, a sampling box is provided at the upper end of the partition, a retaining net is provided on the side of the sampling box, and the sampling box and the sampling rack are fixedly connected through a sampling box fixing mechanism.
[0007] Preferably, the sampling box fixing mechanism includes a card slot, a fixing component, a clamping block and a fixing hole. A clamping block is provided on the side of the sampling box, a card slot corresponding to the clamping block is provided on the inner wall of the sampling rack, a fixing hole is provided on the side of the clamping block, and a fixing component is provided inside the side of the card slot.
[0008] Preferably, the fixing component includes a fixing rod and a spring. A spring is provided inside the side of the card slot, and the other end of the spring is provided with a fixing rod.
[0009] Preferably, the fixing component further includes an adjusting block and an adjusting groove. An adjusting block is provided on the side of the fixing rod, and an adjusting groove corresponding to the adjusting block is provided on the side of the sampling rack.
[0010] Preferably, the universal wheel retraction mechanism includes a threaded rod, bevel gear two, bevel gear one, a rotating rod, a motor, a lifting plate, universal wheels and a support block. A motor is provided on the side of the base, a rotating rod is provided at the output end of the motor, a bevel gear one is provided at the other end of the rotating rod, a bevel gear two is meshed and installed on the side of the bevel gear one, a threaded rod is fixedly penetrated and arranged inside the bevel gear two, a lifting plate is threadedly connected to the surface of the threaded rod, a support block is provided at the lower end of the lifting plate, and universal wheels are provided at the lower end of the support block.
[0011] Preferably, the universal wheel retraction mechanism further includes a limiting groove and a limiting block. A limiting block is provided on the side of the lifting plate, and a limiting groove corresponding to the limiting block is provided on the inner wall of the base.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] 1. The present utility model is provided with a sampling box fixing mechanism, which can facilitate the fixing of the sampling box, avoid the leakage of coal slag due to the loosening of the sampling box after sampling the coal entering the furnace, and prevent the coal slag from spilling and affecting the subsequent cleaning work.
[0014] 2. The present utility model is provided with a universal wheel retraction mechanism. The setting of this mechanism can lower the universal wheels when moving the device for movement, and when the device is in use, retract the universal wheels into the interior of the base to avoid the problem of relative sliding between the device and the ground during use. Brief Description of the Drawings
[0015] Figure 1 is a perspective view of the present utility model;
[0016] Figure 2 is a perspective view of the sampling box fixing mechanism of the present utility model;
[0017] Figure 3 is an enlarged view of the fixing component of the present utility model;
[0018] Figure 4 is a perspective view of the universal wheel retraction mechanism of the present utility model;
[0019] In the figure: 1, base; 2, universal wheel retraction mechanism; 201, threaded rod; 202, bevel gear II; 203, bevel gear I; 204, rotating rod; 205, limiting groove; 206, limiting block; 207, motor; 208, lifting plate; 209, universal wheel; 210, support block; 3, sampling rack; 4, handle; 5, slider; 6, convenient box; 7, sampling box fixing mechanism; 71, clamping groove; 72, fixing component; 721, fixing rod; 722, adjusting block; 723, adjusting groove; 724, spring; 73, clamping block; 74, fixing hole; 8, sliding groove; 9, partition; 10, sampling box; 11, retaining net. Detailed Description of the Preferred Embodiment
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Embodiment 1
[0022] Please refer to Figures 1-4 , the present utility model provides the following technical solutions: A sampling device for coal entering the furnace, including a base 1, a universal wheel retraction mechanism 2 is arranged on the side of the base 1, a convenient box 6 is arranged on the upper end of the base 1, a sampling rack 3 is arranged inside the convenient box 6, a slider 5 is arranged on the inner wall of the convenient box 6, a sliding groove 8 corresponding to the slider 5 is opened on the side of the sampling rack 3, a handle 4 is arranged on the upper end of the sampling rack 3, a partition 9 is arranged at the lower end inside the sampling rack 3, a sampling box 10 is arranged on the upper end of the partition 9, a retaining net 11 is arranged on the side of the sampling box 10, and the sampling box 10 and the sampling rack 3 are fixedly connected through a sampling box fixing mechanism 7.
[0023] Specifically, the sampling box fixing mechanism 7 includes a card slot 71, a fixing component 72, a clamping block 73 and a fixing hole 74. A clamping block 73 is arranged on the side of the sampling box 10, a card slot 71 corresponding to the clamping block 73 is opened on the inner wall of the sampling rack 3, a fixing hole 74 is opened on the side of the clamping block 73, and a fixing component 72 is arranged inside the side of the card slot 71.
[0024] By adopting the above technical solution, when fixing the sampling box 10, slide the clamping block 73 on the side of the sampling box 10 downward inside the card slot 71. At this time, the fixing of the sampling box 10 can be realized in cooperation with the fixing component 72 and the fixing hole 74.
[0025] Specifically, the fixing component 72 includes a fixing rod 721 and a spring 724. A spring 724 is arranged inside the side of the card slot 71, and the other end of the spring 724 is provided with a fixing rod 721.
[0026] By adopting the above technical solution, when fixing the sampling box 10, first press the fixing rod 721. The fixing rod 721 compresses the spring 724 and embeds into the inside of the sampling rack 3. When the fixing rod 721 is aligned with the fixing hole 74, the spring 724 rebounds, thereby driving the fixing rod 721 to insert into the inside of the fixing hole 74 to realize the fixing of the sampling box 10.
[0027] Specifically, the fixing component 72 further includes an adjusting block 722 and an adjusting slot 723. An adjusting block 722 is arranged on the side of the fixing rod 721, and an adjusting slot 723 corresponding to the adjusting block 722 is opened on the side of the sampling rack 3.
[0028] By adopting the above technical solution, when opening the sampling box 10, slide the adjusting block 722 inside the adjusting slot 723. The adjusting block 722 drives the fixing rod 721 to slide out from the inside of the fixing hole 74, thereby realizing the disassembly of the sampling box 10.
[0029] In the use of this embodiment, the sampling staff holds the handle 4 at the top of the sampling frame 3 by hand to drive the entire sampling frame 3 to move for sampling work. The sampling frame 3 is placed on the conveyor belt in operation, and the sampling surface faces the direction in which the coal being fed into the furnace is transported. Under the drive of the conveyor belt and its own gravity, the coal being fed into the furnace slides upward along the sampling surface. Most of the coal being fed into the furnace slides over the sampling surface and thus continues to be transported along with the conveyor belt after leaving the sampling frame 3. A small part of the coal being fed into the furnace leaks through the retaining net 11 on the sampling surface and falls into the sampling box 10 to complete the sampling work. When fixing the sampling box 10, first press the fixing rod 721. The fixing rod 721 compresses the spring 724 and inserts into the interior of the sampling frame 3. When the fixing rod 721 aligns with the fixing hole 74, the spring 724 rebounds, driving the fixing rod 721 to insert into the interior of the fixing hole 74 to fix the sampling box 10. When opening the sampling box 10, slide the adjusting block 722 inside the adjusting groove 723. The adjusting block 722 drives the fixing rod 721 to slide out of the interior of the fixing hole 74, thus realizing the disassembly of the sampling box 10.
[0030] Embodiment 2
[0031] The difference between this embodiment and Embodiment 1 lies in that: the universal wheel retracting mechanism 2 includes a threaded rod 201, bevel gear two 202, bevel gear one 203, rotating rod 204, motor 207, lifting plate 208, universal wheel 209 and support block 210. A motor 207 is provided on the side of the base 1. The output end of the motor 207 is provided with a rotating rod 204. The other end of the rotating rod 204 is provided with a bevel gear one 203. A bevel gear two 202 is meshed and installed on the side of the bevel gear one 203. The threaded rod 201 is fixedly arranged through the interior of the bevel gear two 202. The lifting plate 208 is threadedly connected to the surface of the threaded rod 201. The lower end of the lifting plate 208 is provided with a support block 210. The lower end of the support block 210 is provided with a universal wheel 209.
[0032] By adopting the above technical solution, when the device needs to be moved, turn on the motor 207. The motor 207 drives the rotating rod 204 to rotate through the output end. The rotation of the rotating rod 204 drives the bevel gear one 203 to rotate. The rotation of the bevel gear one 203 drives the bevel gear two 202 to rotate. The rotation of the bevel gear two 202 drives the threaded rod 201 to rotate. The rotation of the threaded rod 201 drives the lifting plate 208 to descend. The descent of the lifting plate 208 drives the support block 210 and the universal wheel 209 to descend and supports the entire device to rise. Then the device can be driven to move by the universal wheel 209.
[0033] Specifically, the universal wheel retracting mechanism 2 further includes a limiting groove 205 and a limiting block 206. The side of the lifting plate 208 is provided with a limiting block 206. The inner wall of the base 1 is provided with a limiting groove 205 corresponding to the limiting block 206.
[0034] By adopting the above technical solution, when the lifting plate 208 moves up and down, it will drive the limiting block 206 to slide inside the limiting groove 205, thereby improving the stability of the lifting process of the lifting plate 208.
[0035] When this embodiment is in use, the sampling staff holds the handle 4 at the top of the sampling frame 3 by hand to drive the entire sampling frame 3 to move for sampling work. The sampling frame 3 is placed on the working conveyor belt, and the sampling surface faces the direction of the incoming coal being conveyed. Under the drive of the conveyor belt and its own gravity, the incoming coal slides up along the sampling surface. Most of the incoming coal slides over the sampling surface and thus continues to be conveyed with the conveyor belt after leaving the sampling frame 3. A small part of the incoming coal leaks through the retaining net 11 on the sampling surface and falls into the sampling box 10 to complete the sampling work. When fixing the sampling box 10, first press the fixing rod 721. The fixing rod 721 compresses the spring 724 and inserts into the interior of the sampling frame 3. When the fixing rod 721 aligns with the fixing hole 74, the spring 724 rebounds, thereby driving the fixing rod 721 to insert into the interior of the fixing hole 74 to achieve the fixation of the sampling box 10. When opening the sampling box 10, slide the adjusting block 722 inside the adjusting groove 723. The adjusting block 722 drives the fixing rod 721 to slide out of the interior of the fixing hole 74, thereby achieving the disassembly of the sampling box 10; when the lifting plate 208 moves up and down, it will drive the limiting block 206 to slide inside the limiting groove 205, thereby improving the stability of the lifting process of the lifting plate 208.
[0036] Working principle and usage process of the present utility model: When the present utility model is in use, the sampling staff holds the handle 4 at the top of the sampling frame 3 by hand to drive the entire sampling frame 3 to move for sampling work. Place the sampling frame 3 on the working conveyor belt, and make the sampling surface face the direction in which the coal to be fed into the furnace is transported. Under the drive of the conveyor belt and its own gravity, the coal to be fed into the furnace slides upward along the sampling surface. Most of the coal to be fed into the furnace slides over the sampling surface, thus separating from the sampling frame 3 and continuing to be transported along with the conveyor belt. A small part of the coal to be fed into the furnace leaks through the retaining net 11 on the sampling surface and falls into the sampling box 10 to complete the sampling work. When fixing the sampling box 10, first press the fixing rod 721. The fixing rod 721 compresses the spring 724 and inserts into the interior of the sampling frame 3. When the fixing rod 721 aligns with the fixing hole 74, the spring 724 rebounds, thus driving the fixing rod 721 to insert into the interior of the fixing hole 74 to achieve the fixation of the sampling box 10. When opening the sampling box 10, slide the adjusting block 722 inside the sliding adjustment groove 723. The adjusting block 722 drives the fixing rod 721 to slide out from the interior of the fixing hole 74, thus achieving the disassembly of the sampling box 10; The sampling staff holds the handle 4 at the top of the sampling frame 3 by hand to drive the entire sampling frame 3 to move for sampling work. Place the sampling frame 3 on the working conveyor belt, and make the sampling surface face the direction in which the coal to be fed into the furnace is transported. Under the drive of the conveyor belt and its own gravity, the coal to be fed into the furnace slides upward along the sampling surface. Most of the coal to be fed into the furnace slides over the sampling surface, thus separating from the sampling frame 3 and continuing to be transported along with the conveyor belt. A small part of the coal to be fed into the furnace leaks through the retaining net 11 on the sampling surface and falls into the sampling box 10 to complete the sampling work. When fixing the sampling box 10, first press the fixing rod 721. The fixing rod 721 compresses the spring 724 and inserts into the interior of the sampling frame 3. When the fixing rod 721 aligns with the fixing hole 74, the spring 724 rebounds, thus driving the fixing rod 721 to insert into the interior of the fixing hole 74 to achieve the fixation of the sampling box 10. When opening the sampling box 10, slide the adjusting block 722 inside the sliding adjustment groove 723. The adjusting block 722 drives the fixing rod 721 to slide out from the interior of the fixing hole 74, thus achieving the disassembly of the sampling box 10; When the lifting plate 208 moves up and down, it will drive the limiting block 206 to slide inside the limiting groove 205, thereby improving the stability of the lifting process of the lifting plate 208.
[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A coal sampling device for entering a furnace, comprising a base, characterized in that: A universal wheel retracting mechanism is provided on the side of the base, a convenient box is provided on the upper end of the base, a sampling rack is provided inside the convenient box, a slider is provided on the inner wall of the convenient box, a sliding groove corresponding to the slider is provided on the side of the sampling rack, a handle is provided on the upper end of the sampling rack, a partition is provided on the lower end of the interior of the sampling rack, a sampling box is provided on the upper end of the partition, a blocking net is provided on the side of the sampling box, and the sampling box and the sampling rack are fixedly connected by a sampling box fixing mechanism.
2. The coal sampling device for furnace according to claim 1, characterized in that: The sampling box fixing mechanism includes a card slot, a fixing component, a card block and a fixing hole. A card block is arranged on the side of the sampling box, a card slot corresponding to the card block is opened on the inner wall of the sampling rack, a fixing hole is opened on the side of the card block, and a fixing component is arranged inside the side of the card slot.
3. The coal sampling device for furnace entry according to claim 2, characterized in that: The fixing assembly comprises a fixing rod and a spring. The spring is arranged inside the side of the slot, and the fixing rod is arranged at the other end of the spring.
4. The coal sampling device for furnace according to claim 3 is characterized in that: The fixing assembly also includes an adjusting block and an adjusting slot. The side of the fixing rod is provided with the adjusting block, and the side of the sampling rack is provided with an adjusting slot corresponding to the adjusting block.
5. The coal sampling device for furnace entry according to claim 1, characterized in that: The universal wheel retracting mechanism includes a threaded rod, bevel gear two, bevel gear one, a rotating rod, a motor, a lifting plate, a universal wheel and a support block. The motor is arranged on the side of the base, the rotating rod is arranged on the output end of the motor, the other end of the rotating rod is arranged on the bevel gear one, the side of the bevel gear one is meshingly installed with bevel gear two, the inside of the bevel gear two is fixedly penetrated by a threaded rod, the surface of the threaded rod is threadedly connected with a lifting plate, the lower end of the lifting plate is arranged on the support block, and the lower end of the support block is arranged on the universal wheel.
6. The coal sampling device for furnace according to claim 5, characterized in that: The universal wheel retracting mechanism also includes a limiting groove and a limiting block. The limiting block is arranged on the side of the lifting plate, and the inner wall of the base is provided with a limiting groove corresponding to the limiting block.
Citation Information
Patent Citations
Portable as-fired coal sampling equipment
CN216594224U