Compression resistance detection device for conductive copper V seat production
By designing a conductive copper V-mount pressure detection device including a clamping mechanism, a pressurized cylinder, a pressurized plate and a pressure sensor, the problems of instability and inaccuracy in the prior art are solved, and the effective evaluation of the pressure resistance of the conductive copper V-mount is achieved, ensuring the safety and production efficiency of the equipment.
Patent Information
- Application Number
- CN202421721839.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-19
Smart Images
Figure CN223037566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure resistance detection, in particular to a pressure resistance detection device for producing conductive copper V-seats. Background Art
[0002] The conductive copper V-seat is an electroplating equipment accessory, which is mainly used for supporting and conducting on the edge of the electroplating tank. Its structure is usually designed to be V-shaped in order to maximize the contact area with the electroplated product and provide good support for the electroplated product. According to the amount of current it bears, the conductive copper V-seat is generally divided into a copper V-seat and a water-cooled copper seat, which is suitable for electroplating production lines with different current requirements. In addition, the conductive copper V-seat is made of environmentally friendly brass, electrolytic copper, wear-resistant bronze and other materials. The overall appearance is beautiful, without burrs or sand holes, and has good contact with the flying bar head. The conductive copper V-seat is widely used in various electroplating, oxidation, coating and other production lines, and is one of the indispensable accessories in electroplating equipment.
[0003] Conductive copper V-seats need to be subjected to compression testing after production to ensure that these key equipment components can maintain stable and reliable performance when subjected to the pressure generated during the electroplating process. Through compression testing, we can evaluate the compressive strength of the conductive copper V-seats, prevent potential safety hazards, and extend the service life of the equipment. At the same time, this is also a key link to ensure that the conductive copper V-seats meet industry standards and requirements, thereby ensuring the smooth progress of production processes such as electroplating and improving overall production efficiency and product quality.
[0004] like Figure 4 , which shows an existing V-shaped copper seat, comprising a bottom plate (1), with U-shaped grooves (2) formed at both ends of the long side of the bottom plate; a V-shaped plate (3) fixedly connected to the upper end of the bottom plate; and a head (4) extending from one end of the bottom plate; the compression test detects whether the V-shaped seat will deform when subjected to pressure, thereby affecting its electrical connection performance, wherein the V-shaped plate is the most easily deformed, and the deformation of the V-shaped plate is measured during the measurement. Utility Model Content
[0005] The utility model aims to provide a compression testing device for producing a conductive copper V-seat, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A compressive strength detection device for the production of conductive copper V-blocks, comprising: a fixed table; a fixed side frame fixedly connected to the upper end of the fixed table, with a cantilever fixedly connected to the fixed side frame, a pressurizing cylinder fixedly connected to the lower end of the cantilever, and a pressurizing plate fixedly connected to the lower end of the pressurizing cylinder; a V-shaped copper block placed at the lower end of the pressurizing plate; a clamping mechanism for clamping the V-shaped copper block, which is fixed to one end of the fixed side frame close to the V-shaped copper block. The clamping mechanism includes a two-way cylinder, with clamping rods symmetrically and fixedly connected to both ends of the two-way cylinder, and a clamping head fixedly connected to the other end of the clamping rod, which cooperates with a U-shaped groove; a pressure sensor for measuring pressure is provided at the upper end of the clamping head.
[0008] When performing compressive strength detection on the V-shaped copper block, place the V-shaped copper block at the lower end of the pressurizing plate, then start the clamping mechanism to clamp it through the clamping mechanism to prevent displacement during the pressurizing test from causing testing errors. Start the cylinder, and the cylinder drives the pressurizing plate to press down. During the process of the pressurizing plate pressing down, it will squeeze the top of the V-shaped copper block. By setting a pressure sensor, when the V-shaped copper block deforms, it will press on the pressure sensor. The pressure sensor is connected to an external controller and displays the pressure value, and the compressive strength of the V-shaped copper block is judged according to relevant detection standards.
[0009] A further improvement of the technical solution of the present utility model lies in that: a convex block is fixedly connected to one side of the pressurizing plate, an insertion rod is fixedly connected to the lower end of the convex block, and a jack is opened on the fixed table. The insertion rod, the jack and the workpiece hole on the top of the V-shaped copper block are coaxial.
[0010] Adopting the above technical solution, in this solution, by setting the insertion rod and the jack, during the process of setting the pressurizing plate and the top of the V-shaped copper block, considering the stability and accuracy of the workpiece position, an insertion rod is installed on the pressurizing plate, and matching jacks and workpiece holes are preset on the top of the V-shaped copper block and the workpiece. When the pressurizing plate drops according to the preset stroke, the insertion rod on it will accurately insert into the workpiece hole of the workpiece on the top of the V-shaped copper block and simultaneously enter the preset jack. This design not only ensures the stability of the workpiece in the horizontal direction but also ensures the positioning accuracy of the workpiece in the vertical direction. The close cooperation between the insertion rod and the jack and the workpiece hole forms a simple and effective locking mechanism. This mechanism not only enhances the stability of the workpiece during the processing process but also helps to improve the processing accuracy and efficiency. In addition, due to the standardized design of the insertion rod and the jack, the replacement and positioning between different workpieces become more convenient and rapid.
[0011] The further improvement of the technical solution of the utility model is that: one end of the two-way cylinder close to the V-shaped copper seat is fixedly connected to a bottom plate, a telescopic rod is fixedly connected to the bottom plate, the other end of the telescopic rod is fixedly connected to a push plate, and a spring is sleeved between the push plate and the bottom plate. Limit blocks are symmetrically arranged on both sides of the push plate. A collection box is arranged on one side of the fixed platform, and baffles are fixedly arranged on both sides of the collection box, and the baffles are in an inverted shape; the baffles are in conflict with the top end of the clamping rod.
[0012] The above technical solution is adopted. In this solution, the V-shaped copper seat is initially placed on the fixed table surface, and the push plate is squeezed so that the V-shaped copper seat is squeezed to the limit block, and the limit block is used to limit the position to determine the initial position, and then it is clamped, fixed and tested. After the test is completed, the clamping mechanism and the pressure plate are released, and the spring rebound drives the push plate to push the tested V-shaped workpiece directly into the collection box, thereby improving work efficiency. By setting a baffle, the baffle plays a guiding role for the V-shaped workpiece, preventing the V-shaped copper seat from sliding to other positions during the pushing process of the push plate, thereby reducing the occurrence of accidents.
[0013] A further improvement of the technical solution of the utility model is that: a pressing groove is fixedly provided at the lower end of the pressure plate, and a top block is fixedly provided between the pressing grooves.
[0014] The above technical solution is adopted, in which the shape and size of the pressure groove match the V-shaped copper seat. When the pressure plate applies pressure downward, the contact surface between the pressure groove and the V-shaped copper seat will generate sufficient friction, which effectively prevents the pressure plate from slipping during the pressurization process. At the same time, the top block is cleverly positioned above the V-mouth of the V-shaped copper seat as a safety protection device. During the pressurization process, as the V-shaped copper seat deforms, the top block will sense the change in pressure in real time. When the deformation of the V-shaped copper seat reaches a certain degree, that is, the pressure approaches or exceeds the preset safety threshold, the top block will quickly support the V-mouth of the V-shaped copper seat to prevent the pressure from further increasing. This timely intervention mechanism effectively prevents damage to the V-shaped copper seat caused by excessive pressure.
[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0016] 1. The utility model provides a pressure resistance detection device for the production of conductive copper V-seats, which is clamped by a clamping mechanism to prevent displacement during pressure testing to cause test errors. The cylinder is started, and the cylinder drives the pressure plate to press down. During the downward pressure of the pressure plate, the top of the V-shaped copper seat is squeezed. By setting a pressure sensor, when the V-shaped copper seat is deformed, it presses the pressure sensor. The pressure sensor is connected to an external controller and displays the pressure value. The pressure resistance of the V-shaped copper seat is judged according to relevant testing standards.
[0017] 2. The utility model provides a compressive testing device for the production of conductive copper V-seats. The device is limited by a limit block to determine the initial position, and then clamped, fixed and tested. After the test is completed, the clamping mechanism and the pressure plate are released, and the spring rebound drives the push plate to push the tested V-shaped workpiece directly into the collection box, thereby improving work efficiency. By setting a baffle, the baffle plays a guiding role for the V-shaped workpiece, preventing the V-shaped copper seat from sliding to other positions during the pushing process of the push plate, thereby reducing the occurrence of accidents.
[0018] 3. The utility model provides a pressure resistance detection device for the production of conductive copper V-seats. A pressure groove is arranged, and the pressure groove cooperates with the V-shaped copper seat to prevent the pressure plate from slipping. The top block is used for insurance. When the pressure plate presses the V-shaped copper seat, the top block is on the V-mouth of the V-shaped copper seat. When pressurized, the V-shaped copper seat is deformed, which will cause the top block to support the V-mouth of the V-shaped copper seat, thereby preventing excessive pressure from causing damage to the V-shaped copper seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model will be further described below in conjunction with the accompanying drawings.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a side view structural schematic diagram of the utility model;
[0022] Figure 3 It is a rear view structural schematic diagram of the utility model;
[0023] Figure 4 It is a structural schematic diagram of a V-shaped copper seat of the utility model;
[0024] Figure 5 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0025] Figure 6 It is an enlarged structural diagram of the pressure plate of the utility model;
[0026] In the figure: 1. bottom film; 2. U-shaped groove; 3. V-shaped plate; 4. top head; 5. fixed table; 6. fixed side frame; 7. cantilever beam; 8. pressurized cylinder; 9. pressurized plate; 10. bidirectional cylinder; 11. clamping rod; 12. clamping head; 13. pressure sensor; 14. insertion rod; 15. workpiece hole; 16. collection box; 17. baffle; 18. bottom plate; 19. telescopic rod; 20. push plate; 21. spring; 22. limit block; 23. pressure groove; 24. top block. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the embodiments:
[0028] Example 1
[0029] As Figures 1-6 shown, the present utility model provides a compressive strength detection device for the production of conductive copper V-blocks, including: a fixed table 5; a fixed side frame 6, the fixed side frame 6 is fixedly connected to the upper end of the fixed table 5, a cantilever beam 7 is fixedly connected to the fixed side frame 6, a pressurizing cylinder 8 is fixedly connected to the lower end of the cantilever beam 7, and a pressurizing plate 9 is fixedly connected to the lower end of the pressurizing cylinder 8; a V-shaped copper block, the V-shaped copper block is placed at the lower end of the pressurizing plate 9; a clamping mechanism, the clamping mechanism is used to clamp the V-shaped copper block, and the clamping mechanism is fixed at one end of the fixed side frame 6 close to the V-shaped copper block. The clamping mechanism includes a double-acting cylinder 10, clamping rods 11 are symmetrically and fixedly connected to both ends of the double-acting cylinder 10, a clamping head 12 is fixedly connected to the other end of the clamping rod 11, and the clamping head 12 is matched with the U-shaped groove; a pressure sensor 13 for measuring pressure is provided at the upper end of the clamping head 12.
[0030] In this embodiment, when performing compressive strength detection on the V-shaped copper block, the V-shaped copper block is placed at the lower end of the pressurizing plate 9, and then the double-acting cylinder 10 is started. The double-acting cylinder 10 acts to drive the clamping heads 12 on both sides to be centered, and the clamping heads 12 are inserted into the U-shaped groove, thereby realizing clamping and preventing displacement during the pressurizing test from causing test errors. The pressurizing cylinder 8 is started, and the pressurizing cylinder 8 drives the pressurizing plate 9 to press down. During the process of the pressurizing plate 9 pressing down, the top end of the V-shaped copper block will be squeezed. By setting the pressure sensor 13, when the V-shaped copper block deforms, it will press on the pressure sensor 13. The pressure sensor 13 is connected to an external controller and displays the pressure value, and the compressive strength of the V-shaped copper block is judged according to relevant detection standards.
[0031] A convex block is fixedly connected to one side of the pressurizing plate 9, a plug rod 14 is fixedly connected to the lower end of the convex block, a jack is opened on the fixed table 5, and the plug rod 14, the jack and the workpiece hole 15 on the top of the V-shaped copper block are coaxial.
[0032] In the process of setting the pressurizing plate 9 and the top of the V-shaped copper block, considering the stability and accuracy of the workpiece position, the plug rod 14 is installed on the pressurizing plate 9, and the jack and the workpiece hole 15 matching the plug rod 14 are preset on the top of the V-shaped copper block and the workpiece. When the pressurizing plate 9 drops according to the preset stroke, the plug rod 14 thereon will accurately insert into the workpiece hole 15 of the workpiece on the top of the V-shaped copper block and simultaneously enter the preset jack. This design not only ensures the stability of the workpiece in the horizontal direction but also ensures the positioning accuracy of the workpiece in the vertical direction. The close cooperation between the plug rod 14 and the jack and the workpiece hole 15 forms a simple and effective locking mechanism. This mechanism not only enhances the stability of the workpiece during the processing process but also helps to improve the processing accuracy and efficiency. In addition, due to the standardized design of the plug rod 14 and the jack, the replacement and positioning between different workpieces become more convenient and fast.
[0033] Embodiment 2
[0034] like Figure 3 and Figure 5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a bottom plate 18 is fixedly connected to one end of the bidirectional cylinder 10 close to the V-shaped copper seat, a telescopic rod 19 is fixedly connected to the bottom plate 18, a push plate 20 is fixedly connected to the other end of the telescopic rod 19, and a spring 21 is sleeved between the push plate 20 and the bottom plate 18. Limit blocks 22 are symmetrically arranged on both sides of the push plate 20. A collection box 16 is arranged on one side of the fixed platform 5, and baffles 17 are fixedly arranged on both sides of the collection box 16, and the baffles 17 are in an inverted shape; the baffles 17 are in conflict with the top end of the clamping rod 11.
[0035] In this embodiment, the V-shaped copper seat is initially placed on the fixed table 5, and the push plate 20 is squeezed so that the V-shaped copper seat is squeezed to the limit block 22, and the limit block 22 is used to limit the position, determine the initial position, and then clamp and fix it and test it. After the test is completed, the clamping mechanism and the pressure plate 9 are released, and the spring 21 rebounds and drives the push plate 20 to push the tested V-shaped workpiece directly into the collection box 16, thereby improving work efficiency. By setting the baffle 17, the baffle 17 plays a guiding role for the V-shaped workpiece, preventing the V-shaped copper seat from sliding to other positions during the pushing process of the push plate 20, thereby reducing the occurrence of accidents.
[0036] Example 3
[0037] like Figure 6 As shown, based on Example 1, the utility model provides a technical solution: preferably, a pressing groove 23 is fixedly provided at the lower end of the pressure plate 9, and a top block 24 is fixedly provided between the pressing grooves 23.
[0038] In the present embodiment, the shape and size of the pressing groove 23 match the V-shaped copper seat. When the pressure plate 9 applies pressure downward, the contact surface of the pressing groove 23 and the V-shaped copper seat will produce sufficient friction, which effectively prevents the pressure plate 9 from slipping during the pressurization process. At the same time, the top block 24 is cleverly positioned above the V-mouth of the V-shaped copper seat as a safety protection device. During the pressurization process, as the V-shaped copper seat deforms, the top block 24 will sense the change in pressure in real time. When the deformation of the V-shaped copper seat reaches a certain degree, that is, the pressure approaches or exceeds the preset safety threshold, the top block 24 will quickly withstand the V-mouth of the V-shaped copper seat to prevent further increase in pressure. This timely intervention mechanism effectively prevents damage to the V-shaped copper seat caused by excessive pressure.
[0039] The following is a detailed description of the working principle of the compression testing device for the production of conductive copper V-seats.
[0040] like Figures 1-6As shown, when performing the compressive strength test on the V-shaped copper seat, place the V-shaped copper seat at the lower end of the pressure plate 9. Then start the clamping mechanism and clamp it through the clamping mechanism to prevent displacement during the pressure test from causing errors in the test. Start the cylinder, and the cylinder drives the pressure plate 9 to press down. During the process of the pressure plate 9 pressing down, it will squeeze the top of the V-shaped copper seat. When the pressure plate 9 drops, the insertion rod 14 on the pressure plate 9 will insert into the workpiece hole 15 and the insertion hole on the workpiece on the top of the V-shaped copper seat, thereby initially fixing the position of the workpiece. By setting the pressure sensor 13, when the V-shaped copper seat deforms, it will press on the pressure sensor 13. The pressure sensor 13 is connected to an external controller and displays the pressure value, and the compressive strength of the V-shaped copper seat is judged according to relevant detection standards. Initially, place the V-shaped copper seat on the tabletop of the fixed table 5, squeeze the push plate 20, so that the V-shaped copper seat is squeezed to the limit block 22, and the limit is carried out through the limit block 22 to determine the initial position, and then it is clamped and fixed and tested. After the test is completed, release the clamping mechanism and the pressure plate 9, and the spring 21 rebounds to drive the push plate 20 to directly push the tested V-shaped workpiece into the collection box 16, improving the work efficiency. By setting the baffle 17, the baffle 17 plays a guiding role for the V-shaped workpiece.
[0041] The above generally describes the present invention in detail, but based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, the modifications or improvements made without departing from the spirit of the present invention are all within the protection scope of the present invention.
Claims
1. A compressive testing device for the production of conductive copper V-seats, characterized in that: include: Fixed table (5); A fixed side frame (6), the fixed side frame (6) is fixedly connected to the upper end of the fixed platform (5), a suspension beam (7) is fixedly connected to the fixed side frame (6), a pressurizing cylinder (8) is fixedly connected to the lower end of the pressurizing cylinder (8), and a pressurizing plate (9) is fixedly connected to the lower end of the pressurizing cylinder (8); A V-shaped copper seat, the V-shaped copper seat being arranged at the lower end of the pressure plate (9); The clamping mechanism is used to clamp the V-shaped copper seat, and the clamping mechanism is fixed to one end of the fixed side frame (6) close to the V-shaped copper seat.
2. A compression testing device for producing a conductive copper V-seat according to claim 1, characterized in that: The clamping mechanism comprises a bidirectional cylinder (10), the two ends of the bidirectional cylinder (10) are symmetrically fixedly connected with clamping rods (11), the other end of the clamping rod (11) is fixedly connected with a clamping head (12), and the clamping head (12) and the U-shaped groove (2) cooperate with each other; a pressure sensor (13) for measuring pressure is provided at the upper end of the clamping head (12).
3. A compression test device for producing a conductive copper V-seat according to claim 2, characterized in that: A protrusion is fixedly connected to one side of the pressure plate (9), and an insertion rod (14) is fixedly connected to the lower end of the protrusion. A plug hole is provided on the fixed platform (5), and the plug rod (14), the plug hole and the workpiece hole (15) on the V-shaped copper seat head (4) are coaxial.
4. A compression testing device for producing a conductive copper V-seat according to claim 3, characterized in that: A collecting box (16) is provided on one side of the fixing platform (5), baffles (17) are fixedly provided on both sides of the collecting box (16), and the baffles (17) are in an inverted shape; the baffles (17) are in contact with the top end of the clamping rod (11).
5. A compression testing device for producing a conductive copper V-seat according to claim 4, characterized in that: One end of the bidirectional cylinder (10) close to the V-shaped copper seat is fixedly connected to a bottom plate (18), a telescopic rod (19) is fixedly connected to the bottom plate (18), the other end of the telescopic rod (19) is fixedly connected to a push plate (20), and a spring (21) is sleeved between the push plate (20) and the bottom plate (18).
6. A compression testing device for producing a conductive copper V-seat according to claim 5, characterized in that: Limiting blocks (22) are symmetrically arranged on both sides of the push plate (20).
7. A compression testing device for producing a conductive copper V-seat according to claim 6, characterized in that: A pressing groove (23) is fixedly provided at the lower end of the pressure plate (9), and a top block (24) is fixedly provided between the pressing grooves (23).