Multifunctional on-line detection device for capacitor production
By designing an online detection device for the production of multifunction capacitors, the automatic clamping and rapid electrical connection are achieved using hydraulic cylinders and cylinders, the time-consuming and labor-intensive manual inspection in the prior art is solved and the detection efficiency is improved.
Patent Information
- Application Number
- CN202421676735.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing capacitor detection device requires manual handheld capacitors for detection, which is time-consuming and labor-intensive, and requires manual winding and connecting the detection line to the capacitor connector, which has low detection efficiency.
A multifunctional capacitor production online detection device is designed, including a machine base, an online detector body, an electric slide rail, a hydraulic cylinder and a clamping assembly. The online detector body is driven to lift and lower through the hydraulic cylinder, and the cylinder and clamping block are used to realize automatic clamping and rapid electrical connection of the capacitor.
It realizes no manual handheld testing, saves time and effort, reduces labor intensity, and improves detection efficiency through automatic and fast electrical connections.
Smart Images

Figure CN223037984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of multi-functional capacitor production, in particular to an on-line detection device for multi-functional capacitor production. Background Art
[0002] Capacitors are mainly used in AC circuits and pulse circuits. In DC circuits, capacitors generally play the role of blocking DC. There are many types of capacitors, including very small precision trimming capacitors used in oscillators or radio circuits, and high-power metal can capacitors used in high-voltage power correction and smoothing circuits. After the capacitors are produced, performance detection is required.
[0003] When the existing capacitor detection device is actually used, it requires manual holding of the capacitor for detection, which is time-consuming and laborious, with a large labor intensity. Moreover, it is necessary to manually wind and connect the detection line to the capacitor joint, resulting in low detection efficiency. Now, an on-line detection device for multi-functional capacitor production is proposed to solve the above problems. Summary of the Utility Model
[0004] Aiming at the deficiencies and defects in the prior art, the utility model provides an on-line detection device for multi-functional capacitor production, which is used to solve the technical problems that when the existing capacitor detection device is actually used, it requires manual holding of the capacitor for detection, which is time-consuming and laborious, with a large labor intensity, and it is necessary to manually wind and connect the detection line to the capacitor joint, resulting in low detection efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An on-line detection device for multi-functional capacitor production includes a machine base and an on-line detector body. An electric slide rail is fixedly installed at the upper end of the machine base, and an electric slider that matches it is slidably connected to the electric slide rail. The upper end of the electric slider is fixedly connected to a loading plate. A clamping assembly is provided at the upper end of the loading plate. A fixed bracket is fixedly connected to the upper right end of the machine base. A U-shaped seat is fixedly connected to the fixed bracket. A hydraulic cylinder is fixedly installed at the upper end of the horizontal section of the U-shaped seat. The hydraulic cylinder vertically penetrates through the U-shaped seat. The on-line detector body is fixedly installed at the lower end of the piston rod of the hydraulic cylinder. A limiting assembly is provided between the U-shaped seat and the on-line detector body. Two detection lines are provided at the lower end of the on-line detector body. Joint assemblies are provided at the free ends of the two detection lines.
[0007] Preferably, the clamping assembly includes cylinders respectively and fixedly installed at the upper ends of the left and right sides of the loading plate. The piston rods of the two cylinders are arranged oppositely. Clamping blocks are fixedly connected to the opposite side walls of the piston rods of the two cylinders. Clamping grooves are provided on the opposite side walls of the two clamping blocks, and the bottoms of the two clamping grooves are both arc-shaped.
[0008] Preferably, the clamping blocks are made of rubber. Rolling beads are embedded in the lower ends of the central positions of the two clamping blocks. A limiting groove is provided at the upper end of the central position of the loading plate. The two rolling beads are inserted into the limiting groove and are in sliding contact with each other.
[0009] Preferably, the limiting assembly includes a first fixing block respectively and fixedly connected to the side walls of the left and right ends near the lower end of the U-shaped seat and a second fixing block fixedly connected to the side walls of the left and right ends near the upper end of the on-line detector body. Limiting rods are fixedly connected to the upper ends of the two second fixing blocks. The two limiting rods respectively penetrate through the two first fixing blocks vertically, and limiting blocks are provided at the upper ends of the two limiting rods.
[0010] Preferably, the limiting block is threadedly connected to the limiting rod.
[0011] Preferably, the joint assembly includes U-shaped elastic pieces respectively and fixedly connected to the free ends of the detection lines. Arc-shaped joints are fixedly connected to the opposite side walls of the vertical sections on both sides of the U-shaped elastic piece. Conductive wires are fixedly connected to the arc-shaped upper end surfaces of the two arc-shaped joints. The two conductive wires are both electrically connected to the detection line. The arc-shaped joint is made of aluminum-copper alloy.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By placing the capacitor to be detected on the loading plate, the cylinders drive the two clamping blocks to move relatively under the limiting action of the rolling beads and the limiting groove until the two clamping blocks cooperate with the clamping grooves to clamp and position the capacitor to be detected, eliminating the need for manual holding during detection, saving time and effort, and reducing labor intensity.
[0014] 2. The hydraulic cylinder drives the on-line detector body to lift smoothly under the limiting action of the limiting rods, facilitating the insertion of the conductive joint of the capacitor to be detected into the U-shaped elastic piece, and enabling the conductive joint of the capacitor to be detected to quickly electrically connect the capacitor to be detected with the on-line detector body in cooperation with the arc-shaped joint and the conductive wire. The structure is simple and the operation is convenient, improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a perspective schematic diagram of an on-line detection device for the production of multifunctional capacitors proposed by the present utility model;
[0016] Figure 2For Figure 1 Partial enlarged view of part A in
[0017] Figure 3 Schematic structural diagram of a clamping block of an on-line detection device for the production of a multi-functional capacitor proposed by the present utility model;
[0018] Figure 4 For Figure 1 Partial enlarged view of part B in
[0019] Figure 5 Schematic structural diagram of a joint assembly of an on-line detection device for the production of a multi-functional capacitor proposed by the present utility model.
[0020] In the figure: 1 machine base, 2 on-line detector body, 3 electric slide rail, 4 electric slider, 5 loading plate, 6 fixed bracket, 7 U-shaped seat, 8 hydraulic cylinder, 9 detection line, 10 cylinder, 11 clamping block, 12 clamping slot, 13 rolling bead, 14 limiting groove, 15 first fixing block, 16 second fixing block, 17 limiting rod, 18 limiting block, 19 U-shaped elastic piece, 20 arc-shaped joint, 21 conductive wire. Specific embodiments
[0021] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0023] Refer to Figure 1-5, An on-line detection device for the production of multifunctional capacitors, comprising a machine base 1 and an on-line detector body 2. A motorized slide rail 3 is fixedly installed at the upper end of the machine base 1. A motorized slider 4 that matches it is slidably connected to the motorized slide rail 3. The upper end of the motorized slider 4 is fixedly connected to a material loading plate 5. The motorized slide rail 3 and the motorized slider 4 drive the material loading plate 5 to move horizontally, adjusting the relative distance between the material loading plate 5 and the on-line detector body 2. A clamping assembly is provided at the upper end of the material loading plate 5. The clamping assembly includes cylinders 10 fixedly installed at the upper ends of the left and right sides of the material loading plate 5 respectively. The piston rods of the two cylinders 10 are arranged oppositely. Clamping blocks 11 are fixedly connected to the opposite side walls of the piston rods of the two cylinders 10. Clamping grooves 12 are provided on the opposite side walls of the two clamping blocks 11. The bottoms of the two clamping grooves 12 are both arc-shaped. The clamping groove 12 with an arc-shaped bottom facilitates inserting the capacitor to be detected into the clamping groove 12. The clamping blocks 11 are made of rubber. Rolling beads 13 are embedded in the lower ends of the centers of the two clamping blocks 11. A limiting groove 14 is provided at the upper end of the center position of the material loading plate 5. The two rolling beads 13 are inserted into the limiting groove 14 and are in sliding contact with each other. The clamping blocks 11 cooperate with the rolling beads 13 to move horizontally relative to or away from each other along the limiting groove 14, which is convenient for movement and avoids dislocation at the same time.
[0024] A fixed bracket 6 is fixedly connected to the upper right end of the machine base 1. A U-shaped seat 7 is fixedly connected to the fixed bracket 6. A hydraulic cylinder 8 is fixedly installed at the upper end of the horizontal section of the U-shaped seat 7. The hydraulic cylinder 8 vertically penetrates the U-shaped seat 7. The on-line detector body 2 is fixedly installed at the lower end of the piston rod of the hydraulic cylinder 8. A limiting assembly is provided between the U-shaped seat 7 and the on-line detector body 2. The hydraulic cylinder 8 drives the on-line detector body 2 to move up and down in the vertical direction. The limiting assembly includes a first fixed block 15 fixedly connected to the side walls of the left and right ends near the lower end of the U-shaped seat 7 respectively and a second fixed block 16 fixedly connected to the side walls of the left and right ends near the upper end of the on-line detector body 2. Limiting rods 17 are fixedly connected to the upper ends of the two second fixed blocks 16. The two limiting rods 17 vertically penetrate the two first fixed blocks 15 respectively. When the on-line detector body 2 moves, it drives the limiting rods 17 to move up and down smoothly along the first fixed blocks 15. Limiting blocks 18 are provided at the upper ends of the two limiting rods 17. The limiting blocks 18 are threadedly connected to the limiting rods 17. External threads (not shown in the figure) are provided on the limiting rods 17, and threaded grooves (not shown in the figure) are provided on the limiting blocks 18. The external threads (not shown in the figure) are threadedly connected to the threaded grooves (not shown in the figure).
[0025] At the lower end of the online detector body 2, there are two detection lines 9. Joint components are provided at the free ends of the two detection lines 9. The joint component includes U-shaped elastic pieces 19 respectively fixedly connected to the free ends of the detection lines 9. Arc-shaped joints 20 are fixedly connected to the opposite side walls of the vertical sections on both sides of the U-shaped elastic piece 19. Conductive wires 21 are fixedly connected to the arc-shaped upper end faces of the two arc-shaped joints 20. Both conductive wires 21 are electrically connected to the detection line 9. The arc-shaped joint 20 is made of aluminum-copper alloy. The arc-shaped joint 20 made of aluminum-copper alloy cooperates with the detection line 9 to conduct the discharge of the capacitor to be detected to the online detector body 2. Insert the conductive joint of the capacitor to be detected into the two U-shaped elastic pieces 19, and make the conductive joint of the capacitor to be detected cooperate with the arc-shaped joint 20 and the conductive wire 21 to quickly electrically connect the capacitor to be detected with the online detector body 2. The structure is simple and the operation is convenient, improving the detection efficiency.
[0026] When the present utility model is in use, place the capacitor to be detected on the upper end of the loading plate 5. Start the air cylinders 10 on both sides of the loading plate 5, so that the two air cylinders 10 drive the two clamping blocks 11 to move relatively under the limiting action of the rolling beads 13 and the limiting grooves 14 until the capacitor to be detected is inserted into the clamping slots 12 of the two clamping blocks 11, effectively clamping and positioning the capacitor to be detected. There is no need for manual holding during detection, which saves time and effort and reduces labor intensity. Start the electric slide rail 3 and the electric slider 4 to drive the capacitor to be detected clamped and positioned on the loading plate 5 to move to directly below the online detector body 2. Start the hydraulic cylinder 8 to drive the online detector body 2 to smoothly descend under the limiting action of the limiting rod, the first fixing block 15 and the second fixing block 16 until the conductive joint of the capacitor to be detected can be inserted into the two U-shaped elastic pieces 19, and make the conductive joint of the capacitor to be detected cooperate with the arc-shaped joint 20 and the conductive wire 21 to quickly electrically connect the capacitor to be detected with the online detector body 2. The structure is simple and the operation is convenient, improving the detection efficiency.
[0027] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent replacements or changes, and should be covered by the protection scope of the present utility model.
Claims
1. A multifunctional online detection device for capacitor production, comprising a base (1) and an online detector body (2), characterized in that: An electric slide rail (3) is fixedly mounted on the upper end of the machine base (1), an electric slider (4) matching the electric slide rail (3) is slidably connected to the electric slide rail (3), a material loading plate (5) is fixedly connected to the upper end of the electric slider (4), a clamping assembly is provided on the upper end of the material loading plate (5), a fixed bracket (6) is fixedly connected to the upper right end of the machine base (1), a U-shaped seat (7) is fixedly connected to the fixed bracket (6), a hydraulic cylinder (8) is fixedly mounted on the upper end of the horizontal section of the U-shaped seat (7), the hydraulic cylinder (8) is vertically penetrated through the U-shaped seat (7), the online detector body (2) is fixedly mounted on the lower end of the piston rod of the hydraulic cylinder (8), a limit assembly is provided between the U-shaped seat (7) and the online detector body (2), two detection lines (9) are provided at the lower end of the online detector body (2), and the free ends of the two detection lines (9) are provided with joint assemblies.
2. The online detection device for multifunctional capacitor production according to claim 1 is characterized in that: The clamping assembly comprises cylinders (10) respectively fixedly mounted on the upper ends of the left and right sides of the carrier plate (5), the piston rods of the two cylinders (10) being arranged opposite to each other, clamping blocks (11) being fixedly connected to the opposite side walls of the piston rods of the two cylinders (10), clamping grooves (12) being arranged on the opposite side walls of the two clamping blocks (11), and the bottoms of the two clamping grooves (12) being arranged in an arc shape.
3. The online detection device for multifunctional capacitor production according to claim 2 is characterized in that: The clamping block (11) is made of rubber. The lower ends of the two clamping blocks (11) are embedded with rolling beads (13). The upper end of the center of the loading plate (5) is provided with a limiting groove (14). The two rolling beads (13) are inserted into the limiting groove (14) and slide against each other.
4. The online detection device for multifunctional capacitor production according to claim 1 is characterized in that: The limit assembly comprises a first fixing block (15) fixedly connected to the left and right side walls of the U-shaped seat (7) near the lower end, and a second fixing block (16) fixedly connected to the left and right side walls of the line detector body (2) near the upper end, the upper ends of the two second fixing blocks (16) are fixedly connected to limit rods (17), the two limit rods (17) are respectively vertically penetrated through the two first fixing blocks (15), and the upper ends of the two limit rods (17) are provided with limit blocks (18).
5. The online detection device for multifunctional capacitor production according to claim 4, characterized in that: The limiting block (18) is threadedly connected to the limiting rod (17).
6. The multifunctional online detection device for capacitor production according to claim 1, characterized in that: The connector assembly comprises U-shaped spring pieces (19) respectively fixedly connected to the free ends of the detection lines (9), arc-shaped connectors (20) are fixedly connected to the opposite side walls of the vertical sections on both sides of the U-shaped spring pieces (19), the arc-shaped upper end surfaces of the two arc-shaped connectors (20) are fixedly connected to conductive wires (21), the two conductive wires (21) are electrically connected to the detection lines (9), and the arc-shaped connectors (20) are made of aluminum-copper alloy.
Citation Information
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