Bottle body detection light source and visual detection system
By designing a bottle detection light source including the bottle body and the bottle top light part, the problem of reduced visual detection accuracy caused by insufficient light in the workshop is solved, and high-accuracy appearance detection of beverage bottles and other products is achieved.
Patent Information
- Application Number
- CN202421808633.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-29
AI Technical Summary
In the case of insufficient light in the workshop, the accuracy of visual inspection will be greatly reduced, resulting in insufficient accurate appearance inspection of products such as beverage bottles.
A bottle detection light source is designed, including a cylindrical bottle body lighting part and a conical bottle top lighting part. A space for avoidance is provided between the two for lightening the bottle body to be tested. The light source consists of a curved lamp plate, a curved diffusion plate and a semi-annular inclined lamp plate, which can illuminate the bottle body and the bottle top from multiple angles.
By uniformly illuminating the bottle body and the top of the bottle, the accuracy of visual inspection is improved and the appearance inspection quality of beverage bottles and other products is ensured.
Smart Images

Figure CN223038275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vision detection, in particular to a bottle body detection light source and a vision detection system. Background Technique
[0002] In the modern industrial production process, the quality requirements are relatively strict. For example, beverage bottles such as mineral water bottles or cola bottles need to be subjected to appearance inspection before leaving the factory to prevent products with poor appearance from flowing into downstream processes. At present, the appearance inspection operation is mainly completed through vision detection. However, when the light in the workshop is insufficient, the accuracy of vision detection will drop significantly.
[0003] Therefore, it is necessary to develop a detection light source for illuminating the bottle body to be tested, such as a beverage bottle body, to improve the accuracy of vision detection.
[0004] The above information disclosed in this background section is only included to enhance the understanding of the background of the present disclosure, and thus may include information that does not form the prior art that is already known to those of ordinary skill in the art at present. Summary of the Utility Model
[0005] An object of the utility model is to provide a bottle body detection light source and a vision detection system, which can illuminate the bottle body to be tested to improve the accuracy of vision detection.
[0006] To achieve the above object, on the one hand, the utility model provides a bottle body detection light source, including a cylindrical bottle body lighting part and a conical bottle top lighting part located above the bottle body lighting part;
[0007] Avoidance spaces for the bottle body to be tested to pass through are provided at the middle positions of both the bottle body lighting part and the bottle top lighting part.
[0008] Optionally, the bottle body detection light source is a structure symmetrically arranged about the avoidance space.
[0009] Optionally, the bottle body lighting part is provided with a transverse detection hole opposite to the bottle body of the bottle body to be tested.
[0010] Optionally, the bottle top lighting part is provided with a longitudinal detection hole opposite to the bottle top of the bottle body to be tested.
[0011] Optionally, the bottle body lighting part includes an arc-shaped lamp panel and an arc-shaped diffusion panel.
[0012] Optionally, the bottle top lighting part includes a plurality of inclined lamp panels in a semi-circular ring structure;
[0013] The inclined lamp panels are spliced to form a hemispherical light-emitting surface.
[0014] On the other hand, a visual detection system is provided, which includes a bottle body detection light source for illuminating the bottle body to be detected and a camera module for acquiring image information of the bottle body to be detected.
[0015] Optionally, the camera module includes a bottle top detection camera located above the bottle body detection light source and a bottle body detection camera located at a side position of the bottle body detection light source.
[0016] Optionally, it further includes a conveyor belt for conveying the bottle body to be detected.
[0017] The beneficial effects of the present utility model are as follows: A bottle body detection light source and a visual detection system are provided. The bottle body lighting part horizontally illuminates the bottle body of the bottle body to be detected, illuminating the bottle body position of the bottle body to be detected. The bottle top lighting part obliquely illuminates the bottle top of the bottle body to be detected downward, illuminating the bottle top position of the bottle body to be detected. Then, the camera module can acquire the image information of the bottle body to be detected, and further complete the visual detection operation of the bottle body to be detected.
[0018] Therefore, the bottle body detection light source and the visual detection system provided by the present utility model can illuminate the bottle body and the bottle top of the bottle body to be detected, so as to improve the accuracy of visual detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 Structural schematic diagram of the visual detection system provided for the embodiment;
[0021] Figure 2 Top view of the bottle body detection light source provided for the embodiment.
[0022] In the figure:
[0023] 100. Bottle body to be detected;
[0024] 1. Bottle body detection light source; 101. Bottle body lighting part; 1011. Transverse detection hole; 1012. Arc-shaped lamp board; 1013. Arc-shaped diffusion board; 102. Bottle top lighting part; 1021. Longitudinal detection hole; 1022. Inclined lamp board; 103. Avoidance space;
[0025] 201. Bottle top detection camera; 202. Bottle body detection camera;
[0026] 3. Conveyor belt. Detailed implementation mode
[0027] In the present utility model, the mention of "embodiment" means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present utility model. The term "embodiment" appearing at various positions in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in the present utility model, as long as there is no technical contradiction or conflict, the various technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0028] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the technical field to which the present utility model belongs; the use of the relevant terms herein is only for describing specific embodiments and is not intended to limit the present utility model.
[0029] In the description of the present utility model, the phrase "and / or" is an expression used to describe the logical relationship between objects, indicating that there can be three relationships. For example, A and / or B means: there is A, there is B, and there is both A and B at the same time. In addition, the character " / " herein generally represents an "or" logical relationship between the associated objects before and after.
[0030] In the present utility model, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary or secondary, or order relationship between these entities or operations.
[0031] Without further limitation, in the present utility model, the expressions such as "including", "comprising", "having" or other similar expressions used in the statement are intended to cover non-exclusive inclusion. These expressions do not exclude that there may be other elements in the process, method or product including the said elements, so that the process, method or product including a series of elements may not only include those defined elements, but also include other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0032] The same as the understanding in the "Examination Guidelines", in the present utility model, expressions such as "greater than", "less than", "exceeding" are understood not to include the present number; expressions such as "above", "below", "within" are understood to include the present number. In addition, in the description of the embodiments of the present utility model, the meaning of "a plurality of" is two or more (including two), and similar expressions related to "many" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise specifically defined.
[0033] In the description of the embodiments of the present utility model, the spatially related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the specific embodiment or the attached drawings. It is only for the convenience of describing the specific embodiments of the present utility model or facilitating the understanding of the reader, rather than indicating or implying that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be construed as a limitation to the embodiments of the present utility model.
[0034] Unless otherwise clearly specified or limited, in the description of the embodiments of the present utility model, the terms "installed", "connected", "joined", "fixed", "set", etc. should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements or the interaction relationship between two elements. For those skilled in the technical field to which the present utility model belongs, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0035] The present utility model provides a bottle body detection light source and a vision detection system, which are applicable to the application scenario of visually detecting a to-be-detected bottle body, and can illuminate the bottle body and the bottle top of the to-be-detected bottle body to improve the accuracy of vision detection.
[0036] See Figure 1 and Figure 2 , the vision detection system includes a bottle body detection light source 1 for illuminating the to-be-detected bottle body 100, a camera module for acquiring image information of the to-be-detected bottle body 100, and a conveyor belt 3 for conveying the to-be-detected bottle body 100.
[0037] The bottle body detection light source 1 includes a cylindrical bottle body lighting part 101 and a conical bottle top lighting part 102 located above the bottle body lighting part 101; an avoidance space 103 for the to-be-detected bottle body 100 to pass through is provided at the middle position of both the bottle body lighting part 101 and the bottle top lighting part 102.
[0038] The bottle body detection light source 1 and the vision detection system provided in this embodiment. The conveyor belt 3 sends the bottle body 100 to be detected into the bottle body detection light source 1 through the avoidance space 103. The bottle body lighting part 101 horizontally lights the bottle body of the bottle body 100 to be detected, illuminating the bottle body position of the bottle body 100 to be detected. The bottle top lighting part 102 obliquely downward lights the bottle top of the bottle body 100 to be detected, illuminating the bottle top position of the bottle body 100 to be detected. Then, the camera module can obtain the image information of the bottle body 100 to be detected through the detection hole, and further complete the vision detection operation of the bottle body 100 to be detected.
[0039] Therefore, the bottle body detection light source 1 and the vision detection system provided by the present utility model can light the bottle body and the bottle top of the bottle body 100 to be detected, so as to improve the accuracy of vision detection.
[0040] Optionally, the bottle body detection light source 1 is a structure symmetrically arranged with respect to the avoidance space 103, so as to evenly light the bottle body 100 to be detected from both left and right sides.
[0041] The bottle top lighting part 102 is provided with a longitudinal detection hole 1021 oppositely arranged with the bottle top of the bottle body 100 to be detected, and the bottle body lighting part 101 is provided with a transverse detection hole 1011 oppositely arranged with the bottle body of the bottle body 100 to be detected.
[0042] Correspondingly, the camera module includes a bottle top detection camera 201 located above the bottle body detection light source 1 and a bottle body detection camera 202 located on the side position of the bottle body detection light source 1.
[0043] The bottle top detection camera 201 obtains the image information of the top of the bottle body 100 to be detected downward through the longitudinal detection hole 1021, and the bottle body detection camera 202 horizontally obtains the image information of the bottle body of the bottle body 100 to be detected through the transverse detection hole 1011.
[0044] The bottle body lighting part 101 includes an arc-shaped lamp panel 1012 and an arc-shaped diffusion panel 1013. The arc-shaped lamp panel 1012 irradiates light to the arc-shaped diffusion panel 1013, so that the arc-shaped diffusion panel 1013 emits light evenly, and then evenly illuminates the bottle body position of the bottle body 100 to be detected.
[0045] The bottle top lighting part 102 includes a plurality of inclined lamp panels 1022 with a semi-circular ring structure; each of the inclined lamp panels 1022 is spliced to form a hemispherical light-emitting surface. It should be noted that the manufacturing cost of an integrally structured hemispherical lamp panel is relatively high. The present utility model splices a plurality of inclined lamp panels 1022 with a semi-circular ring structure to obtain a hemispherical light-emitting surface, which can not only realize multi-angle light emission and irradiation, but also reduce the manufacturing cost.
[0046] In summary, the bottle body detection light source 1 and the vision detection system provided in this embodiment have the following advantages:
[0047] ①The light-emitting part 101 of the bottle body emits light horizontally towards the bottle body of the bottle to be measured 100, illuminating the position of the bottle body of the bottle to be measured 100. The light-emitting part 102 of the bottle top emits light obliquely downwards towards the bottle top of the bottle to be measured 100, illuminating the position of the bottle top of the bottle to be measured 100, so as to improve the accuracy of visual detection of the camera module.
[0048] ②The inclined light plates 1022 with multiple semi-circular structures are spliced to obtain a hemispherical light-emitting surface, which can not only realize multi-angle light emission and illumination, but also reduce the manufacturing cost.
[0049] Finally, it should be noted that although the above embodiments have been described in the text and drawings of the specification of the present application, the patent protection scope of the present application cannot be limited thereby. Any technical solutions obtained by equivalent structure or equivalent process substitution or modification based on the substantial concept of the present application and using the content recorded in the text and drawings of the specification of the present application, as well as the technical solutions of the above embodiments directly or indirectly implemented in other related technical fields, are all included in the patent protection scope of the present application.
Claims
1. A bottle detection light source, characterized in that: It comprises a cylindrical bottle body polishing portion (101) and a conical bottle top polishing portion (102) located above the bottle body polishing portion (101); An escape space (103) is provided between the bottle body polishing portion (101) and the bottle top polishing portion (102) for the bottle body (100) to be tested to pass through.
2. The bottle detection light source according to claim 1, characterized in that: The bottle body detection light source (1) is a structure that is symmetrically arranged with respect to the avoidance space (103).
3. The bottle detection light source according to claim 1, characterized in that: The bottle body polishing portion (101) is provided with a transverse detection hole (1011) arranged opposite to the bottle body of the bottle to be tested (100).
4. The bottle detection light source according to claim 1, characterized in that: The bottle top lighting portion (102) is provided with a longitudinal detection hole (1021) arranged opposite to the bottle top of the bottle body (100) to be tested.
5. The bottle detection light source according to claim 1, characterized in that: The bottle body lighting portion (101) comprises an arc-shaped light panel (1012) and an arc-shaped diffusion panel (1013).
6. The bottle detection light source according to claim 1, characterized in that: The bottle top lighting unit (102) comprises a plurality of inclined light panels (1022) in a semi-annular structure; The inclined light panels (1022) are spliced together to form a hemispherical light-emitting surface.
7. A visual inspection system, characterized in that: It comprises a bottle detection light source (1) as claimed in any one of claims 1 to 6 for illuminating a bottle body (100) to be detected, and a camera module for acquiring image information of the bottle body (100) to be detected.
8. The visual inspection system according to claim 7, characterized in that: The camera module comprises a bottle top detection camera (201) located above the bottle body detection light source (1), and a bottle body detection camera (202) located to the side of the bottle body detection light source (1).
9. The visual inspection system according to claim 7, characterized in that: It also includes a conveyor belt (3) for conveying the bottle body (100) to be tested.