Liquid cooling cable
By setting grooves on the conductor of the liquid-cooled cable to form a wavy structure and integrating the cooling tube into the cable, the problem that the existing liquid-cooled charging stand cannot effectively cool the cable is solved, and reliable power-on of the cable, easy bending and normal circulation of the coolant is achieved, and charging efficiency and wiring convenience are improved.
Patent Information
- Application Number
- CN202323640030.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The existing liquid-cooled charging stand products cannot effectively cool the cable part, and the cables of the existing charging stands DC+ and DC- are thick and not easy to bend, resulting in unfriendly wiring on the entire vehicle.
A liquid-cooled cable is designed, with the conductor in a tubular structure, with several grooves arranged on the tube body to form a wavy structure to facilitate bending, and at the same time, the cooling tube is integrated into the cable to ensure the normal circulation of the coolant.
It realizes the characteristics of reliable power-on and easy bending of the cable, while ensuring normal circulation of coolant, improving charging efficiency and wiring convenience.
Smart Images

Figure CN223038664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy, in particular to a liquid-cooled cable. Background Art
[0002] With the development of the new energy vehicle industry, the charging problem has been plaguing everyone. At present, many related enterprises have developed various charging interfaces and charging devices, but still cannot meet the requirements of new energy vehicle owners for charging speed. Super fast charging has thus emerged.
[0003] Existing liquid-cooled charging seat products on the market are all composed of a separate cable and a separate liquid-cooled tube. That is to say, cooling can only be achieved in the charging seat, and then the cooling tube is led out separately. In this way, the cable part cannot be effectively cooled, and it is even more impossible to realize a complete liquid-cooling cycle after the coolant passes through the battery pack.
[0004] The existing cables for DC+ and DC- of the charging seat also directly use the previous cables. These cables are relatively thick and not easy to bend, which is not friendly to the wiring of the cables on the whole vehicle. Summary of the Utility Model
[0005] The utility model provides a liquid-cooled cable.
[0006] To achieve the above object, the utility model adopts the following technical solutions:
[0007] A liquid-cooled cable includes a cable outer skin. A conductor is arranged inside the cable outer skin. The conductor is of a tubular structure and includes a tube body. A plurality of grooves are arranged on the tube body, and the thickness A1 of the tube body is not less than the thickness A2 of the grooves.
[0008] Further, a cooling tube is arranged inside the tube body.
[0009] Further, a plurality of annular grooves are arranged on the tube body.
[0010] Further, the grooves are axially distributed on the tube body.
[0011] Further, spiral grooves are arranged on the tube body.
[0012] Further, the thickness A1 of the tube body is greater than the thickness A2 of the grooves.
[0013] Advantages: By arranging grooves on the conductor, the utility model makes it have a wavy structure, which enables it to have reliable power conduction and the characteristic of being easy to bend while having the wavy structure. The coolant tube is integrated into the cable, so that even if the cable is bent, it will not affect the normal circulation of the coolant. Description of the Drawings
[0014] Figure 1 is a cross-sectional view of the present utility model;
[0015] Figure 2 is a cross-sectional view of an embodiment of the conductor in the present utility model;
[0016] Figure 3 is a cross-sectional view of another embodiment of the conductor in the present utility model;
[0017] Figure 4 is a perspective view of the connection between the cable and the charging base terminal of the present utility model;
[0018] Figure 5 is a perspective view of the connection of the cooling pipes of DC+ and DC- in the present utility model;
[0019] Figure 6 of the present utility model Figure 5 cross-sectional view.
[0020] In the figure: 1 cooling pipe, 101 connecting pipe, 2 conductor, 201 pipe body, 202 groove, 3 liquid-cooled cable, 301 cable outer skin, 4 charging base terminal, 401 extension pipe, 5 connecting device, 6 charging base body, 7 connecting ring. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0022] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0023] Referring to Figures 1-3 , a liquid-cooled cable 3 includes a cable outer skin 301, a conductor 2 is arranged inside the cable outer skin 301. The conductor 2 is a tubular structure. The conductor 2 includes a pipe body 201. A plurality of grooves 202 are arranged on the pipe body 201. The pipe body 201 is made of a copper-containing material. It can be bent to a certain extent through the grooves 202 and has a certain degree of shaping function after bending. The thickness A1 of the pipe body 201 is not less than the thickness A2 of the groove 202. Referring to Figure 2, the thickness A1 of the tube body 201 is equal to the thickness A2 of the groove 202. A plurality of annular grooves 202 are provided on the tube body 201. The grooves 202 are axially distributed on the tube body 201.
[0024] The present utility model also provides another embodiment, in which a spiral groove 202 is provided on the tube body 201.
[0025] Refer to Figure 3 , the thickness A1 of the tube body 201 is greater than the thickness A2 of the groove 202.
[0026] Refer to Figures 4-6 Refer to, a liquid cooling circulation structure includes a cable. The end of the cable is connected to the charging base terminal 4. The charging base terminal 4 is arranged in the charging base body 6. The end of the cable is connected to the tail of the charging base terminal 4 through a connecting ring 7. The connecting ring 7 has the ability to support the reliable connection between the conductor 2 and the tail of the charging base terminal 4, and at the same time has the function of cooling the conductor 2 inside the tail of the charging base terminal 4. The connecting ring 7 has the auxiliary function of reliably connecting the connection between the conductor 2 and the charging base terminal 4. The connecting ring 7 is not limited to being hidden inside the charging base terminal 4. If the structure requires, the connecting ring 7 may also appear outside the charging base terminal 4. The charging base terminal 4 can be cylindrical or other shapes; a cooling pipe is arranged inside the tube body 201 of the conductor 2 of the cable. The cooling pipe is elastic and has a certain temperature heat shrinkage performance, and its function is to allow the coolant to flow inside this pipe. An extension hole is provided on the charging base terminal 4, and the cooling pipe passes through the extension hole. The cooling pipe is connected to the cooling pipe extended from another cable through a connecting device 5.
[0027] The connecting device 5 includes a first connecting pipe and a second connecting pipe. The first connecting pipe and the second connecting pipe are communicated with each other. The first connecting pipe is connected to the cooling pipe extended from one cable, and the second connecting pipe is connected to the cooling pipe extended from another cable.
[0028] The first connecting pipe or the second connecting pipe is connected to the cooling pipe through a hose clamp. The first connecting pipe extends into the cooling pipe, and the hose clamp is sleeved outside the cooling pipe. The operator tightens the hose clamp to fix the cooling pipe on the first connecting pipe. The second connecting pipe extends into the cooling pipe, and the hose clamp is sleeved outside the cooling pipe. The operator tightens the hose clamp to fix the cooling pipe on the second connecting pipe.
[0029] An extension pipe 401 is provided on the extension hole, and the cooling pipe passes through the extension pipe 401. The charging base terminal 4 has an extension pipe 401 that allows the cooling pipe to extend. The extension pipe 401 is not limited to being circular, and it can be any shape that allows the cooling pipe to extend out of the extension pipe 401.
[0030] Inside the cable outer sheath 301, there is a conductor 2. Inside the conductor 2, there is a cooling pipe. The liquid-cooled cable 3 is reliably wrapped and filled on the conductor 2. The shape of the cooling pipe is not limited to a circular pipe shape, and it can also be other shapes. By setting a groove 202 on the conductor 2, it has a wavy structure, and its wavy structure enables it to have the characteristics of reliable power conduction and easy bending while being energized. The cooling pipes of DC+ and DC- are connected by a connecting device 5 to realize the circulation connection of the coolant in DC+ and DC-.
[0031] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. A liquid-cooled cable, characterized in that: It includes a cable outer sheath (301), inside which there is a conductor (2). The conductor (2) is a tubular structure and includes a tube body (201). A number of grooves (202) are provided on the tube body (201), and the thickness A1 of the tube body (201) is not less than the thickness A2 of the grooves (202).
2. The liquid-cooled cable according to claim 1, wherein: A cooling tube is provided inside the tube body (201).
3. The liquid-cooled cable according to claim 1, characterized in that: A number of annular grooves (202) are provided on the tube body (201).
4. The liquid-cooled cable according to claim 3, wherein: The grooves (202) are axially distributed on the tube body (201).
5. The liquid-cooled cable according to claim 1, wherein: Spiral grooves (202) are provided on the tube body (201).
6. The liquid-cooled cable according to claim 1, wherein: The thickness A1 of the tube body (201) is greater than the thickness A2 of the grooves (202).