Generator set load cabinet insulation installation structure
By adopting stainless steel shells on the load cabinet of the generator set combined with the insulating shell design, combined with vents and protective measures, the safety hazards of the existing insulating installation structure and poor heat dissipation effects are solved, achieving higher insulation effect and equipment operation safety.
Patent Information
- Application Number
- CN202421679703.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The insulated installation structure of the existing generator set load cabinet has safety hazards during use and the heat dissipation effect is poor.
The design of stainless steel shell combined with the outer insulating shell and the inner insulating shell is added to the combination of the outer vent and the inner vent. The outer protective cover, the inner protective cover and the partition are used to prevent rainwater from entering, and the electrical soft bristles are protected by sealed transparent cover to ensure safety.
The insulation effect is improved, the safety of workers is ensured, and the cooling effect and the operation safety of the equipment are improved by optimizing ventilation design and protective measures.
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Figure CN223039420U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of generator set load cabinets, and specifically to an insulating installation structure for a generator set load cabinet. Background Art
[0002] At present, generator set load cabinets are mainly used in performance testing, aging and other occasions of online high-power UPS, inverters, switching power supplies and diesel generator sets in departments such as electric power and telecommunications and manufacturers. And generator set load cabinets are generally installed outdoors. Therefore, for safety reasons, an insulating installation structure needs to be used.
[0003] In the process of using the existing insulating installation structure, since the shell itself does not have an insulating function, there are potential safety hazards in the use of the insulating installation structure, and the water in the curved pipe cannot flow, and the shell is in a closed state, resulting in poor heat dissipation effect of the insulating installation structure. Therefore, for the progress of the industry technology, to better realize the function of the insulating installation structure to protect the generator set load cabinet safely and improve the core technology competitiveness, this application proposes a new implementation scheme different from the insulating installation use structure of the generator set load cabinet in the prior art. Summary of the Invention
[0004] (1) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the present invention provides an insulating installation structure for a generator set load cabinet, mainly to solve the problem of poor safety protection effect of the insulating installation structure on the generator set load cabinet.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] An insulating installation structure for a generator set load cabinet includes a shell. The shell includes a stainless steel shell. An outer insulating shell is fixedly connected to the outer surface of the stainless steel shell, and an inner insulating shell is fixedly connected to the inner surface of the stainless steel shell. An outer door is rotatably connected to one outer wall of the shell, and two partitions are fixedly connected between the top inner wall and the bottom inner wall of the shell. The partitions, the outer door and the shell have the same structure. A plurality of outer ventilation openings are respectively opened on both outer walls of the shell. A plurality of inner ventilation openings are opened on one side of the partition, and the inner ventilation openings and the outer ventilation openings are arranged in a staggered manner. A plurality of outer protective covers are respectively fixedly connected to both outer walls of the shell. The outer protective covers are located on one side of the outer ventilation openings. A plurality of inner protective covers are fixedly connected to one side of the partition. The inner protective covers are located on one side of the inner ventilation openings. A plurality of electric testing soft hairs are respectively fixedly connected to both outer walls of the shell. Sealed transparent covers are respectively fixedly connected to both outer walls of the shell, and a plurality of electric testing soft hairs are respectively located in the corresponding sealed transparent covers.
[0009] Further, the outer insulating shell is a rubber shell, and the inner insulating shell is a PPS plastic shell.
[0010] On the basis of the foregoing solution, side dust-proof nets are respectively clamped at the bottoms of the outer protective cover and the inner protective cover.
[0011] As a further solution of the present invention, a plurality of drain pipes are fixedly connected to the bottom of the housing, and the drain pipes are located between the housing and the partition.
[0012] Further, a support column is fixedly connected to the bottom of the housing, and a discharge rod is provided at the bottom end of the support column.
[0013] On the basis of the foregoing solution, a bearing is fixedly sleeved at the top end of the support column, a bearing plate is fixedly connected to the outer surface of the bearing, a mounting plate is fixedly connected to the upper surface of the bearing plate, and connection blocks are respectively fixedly connected to multiple sides of the mounting plate.
[0014] As a further solution of the present invention, a plurality of fastening screws are threadedly inserted through the upper surface of the bearing plate, a positioning block is fixedly connected to the bottom of the inner wall of the housing, and the bottom end of one of the fastening screws is slidably inserted into the positioning block.
[0015] Further, a plurality of bull's-eye wheels are fixedly connected to the bottom of the bearing plate, two concave rubber rings are fixedly connected to the bottom of the inner wall of the housing, and the plurality of bull's-eye wheels roll in the corresponding concave rubber rings.
[0016] On the basis of the foregoing solution, a heightening frame is fixedly connected to the bottom of the housing.
[0017] As a further solution of the present invention, a support frame is fixedly connected to the top of the housing, a top cover is fixedly connected to the top of the support frame, a same support plate is fixedly connected between the inner walls on multiple sides of the support frame, and the support plate is fixedly connected to the top cover.
[0018] Further, the top of the top cover is of an arc surface structure.
[0019] On the basis of the foregoing solution, a connecting cylinder is fixedly connected to the top of the housing, and an upper dust-proof net is clamped at the top of the connecting cylinder.
[0020] (III) Beneficial effects
[0021] Compared with the prior art, the present invention provides an insulating installation structure for a generator set load cabinet, which has the following beneficial effects:
[0022] 1. Through the design of combining the outer insulating shell and the inner insulating shell on the stainless steel shell, the insulating effect during the use of the housing can be improved, and the sealed transparent cover can protect the electric testing soft hair, so that the electric testing soft hair can perform real-time testing on whether the housing is electrified, ensuring the safety of the operation of the operating personnel.
[0023] 2. By combining the external ventilation opening and the internal ventilation opening, the heat of the generator set load cabinet inside the housing is discharged, ensuring the circulation of the air inside the housing. The combination of the external protective cover, the internal protective cover and the partition can prevent external rainwater from entering the housing, ensuring the safe operation of the generator set load cabinet. Even if the rainwater splashes into the housing through the external protective cover, it can be discharged through the drain pipe, thus ensuring the safe use of the insulation installation structure.
[0024] 3. Through the design of the rotating connection between the bearing plate and the support column, the angle of the generator set load cabinet installed on the mounting plate can be adjusted to ensure the comprehensiveness of the maintenance operation of the generator set load cabinet by the operators. The combination of the fastening screw and the positioning block can fix the rotating bearing plate, thus ensuring the practical effect of the use of this insulation installation structure.
[0025] 4. By combining the top cover and the support plate, the top of the housing can be protected against water and collision, ensuring the use of the housing. The design of the connecting cylinder enables the housing to dissipate heat from the top as well, improving the heat dissipation effect when this insulation installation structure is in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 FIG. 14 is a schematic three-dimensional structure diagram of Embodiment 1 of an insulation installation structure for a generator set load cabinet according to the present invention;
[0027] Figure 2 FIG. 18 is a schematic structure diagram of the open state of the outer door of Embodiment 1 of an insulation installation structure for a generator set load cabinet according to the present invention;
[0028] Figure 3 FIG. 22 is a schematic partial cross-sectional structure diagram of Embodiment 1 of an insulation installation structure for a generator set load cabinet according to the present invention;
[0029] Figure 4 FIG. 26 is a schematic front cross-sectional structure diagram of the lower part of Embodiment 1 of an insulation installation structure for a generator set load cabinet according to the present invention;
[0030] Figure 5 FIG. 30 is a schematic side cross-sectional structure diagram of the lower part of Embodiment 1 of an insulation installation structure for a generator set load cabinet according to the present invention;
[0031] Figure 6 FIG. 34 is a schematic three-dimensional structure diagram of Embodiment 2 of an insulation installation structure for a generator set load cabinet according to the present invention;
[0032] Figure 7 FIG. 38 is a schematic front cross-sectional structure diagram of the upper part of Embodiment 2 of an insulation installation structure for a generator set load cabinet according to the present invention.
[0033] In the figure: 1. housing; 101. stainless steel housing; 102. outer insulating housing; 103. inner insulating housing; 2. outer door; 3. partition; 4. outer ventilation opening; 5. inner ventilation opening; 6. outer protective cover; 7. inner protective cover; 8. side dust-proof net; 9. electric testing soft brush; 901. sealed transparent cover; 10. drain pipe; 11. support column; 12. discharge rod; 13. bearing; 14. bearing plate; 15. mounting plate; 16. connecting block; 17. fastening screw; 18. positioning block; 19. bull's-eye wheel; 20. concave rubber ring; 21. heightening frame; 22. support frame; 23. top cover; 24. support plate; 25. connecting cylinder; 26. upper dust-proof net. Detailed implementation manner
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0035] Embodiment 1
[0036] Refer to Figures 1-5, An insulating installation structure for a generator set load cabinet, including a housing 1. The housing 1 includes a stainless steel shell 101. An outer insulating shell 102 is bonded to the outer surface of the stainless steel shell 101, and an inner insulating shell 103 is bonded to the inner surface of the stainless steel shell 101. The design of combining the outer insulating shell 102 and the inner insulating shell 103 on the stainless steel shell 101 can improve the insulating effect when the housing 1 is in use. An outer door 2 is rotatably connected to one outer wall of the housing 1. And two partitions 3 are fixed by bolts between the top inner wall and the bottom inner wall of the housing 1. The partitions 3 and the outer door 2 have the same structure as the housing 1, ensuring the integrity of the insulating effect of this insulating installation structure. A plurality of outer ventilation openings 4 are respectively opened on the two outer walls of the housing 1. A plurality of inner ventilation openings 5 are opened on one side of the partition 3, and the inner ventilation openings 5 and the outer ventilation openings 4 are arranged in a staggered manner. A plurality of outer protective covers 6 are respectively welded on the two outer walls of the housing 1. The outer protective covers 6 are located on one side of the outer ventilation openings 4. A plurality of inner protective covers 7 are welded on one side of the partition 3. The inner protective covers 7 are located on one side of the inner ventilation openings 5. By combining the outer ventilation openings 4 and the inner ventilation openings 5, the heat of the generator set load cabinet in the housing 1 is discharged, ensuring the circulation of the air inside the housing 1. And the combination of the outer protective covers 6, the inner protective covers 7 and the partition 3 can prevent external rainwater from entering the housing 1, ensuring the safe operation of the generator set load cabinet. A plurality of electric testing soft hairs 9 are respectively bonded on the two outer walls of the housing 1. A plurality of sealed transparent covers 901 are respectively bonded on the two outer walls of the housing 1, and the plurality of electric testing soft hairs 9 are respectively located in the corresponding sealed transparent covers 901. The sealed transparent covers 901 can protect the electric testing soft hairs 9, enabling the electric testing soft hairs 9 to perform real-time testing on whether the housing 1 is charged, ensuring the safety of the operation of the operators.
[0037] Among them, the outer insulating shell 102 is a rubber shell, and the inner insulating shell 103 is a PPS plastic shell. Both the rubber shell and the PPS plastic shell have good insulating effects, ensuring the safety of the use of the housing 1. Side dust-proof nets 8 are respectively clamped at the bottoms of the outer protective covers 6 and the inner protective covers 7. The side dust-proof nets 8 can provide dust-proof protection for the outer protective covers 6 and the inner protective covers 7. A plurality of drain pipes 10 are inserted through the bottom of the housing 1, and the drain pipes 10 are located between the housing 1 and the partition 3. If the rainwater splashed into the housing 1 through the outer protective covers 6 can also be discharged through the drain pipes 10. A support column 11 is fixedly inserted through the bottom of the housing 1, and a discharge rod 12 is fixedly inserted at the bottom end of the support column 11. The discharge rod 12 can discharge the electricity on this insulating installation structure. A height increasing frame 21 is fixed to the bottom of the housing 1 by bolts. The height increasing frame 21 can increase the height of this generator set load cabinet, avoiding water accumulation on the ground.
[0038] The top end of the support column 11 is fixedly sleeved with a bearing 13, the outer surface of the bearing 13 is fixedly sleeved with a bearing plate 14, the upper surface of the bearing plate 14 is fixed with a mounting plate 15 by bolts, and connecting blocks 16 are welded on multiple sides of the mounting plate 15 respectively. Through the design of rotatably connecting the bearing plate 14 with the support column 11, the angle of the generator set load cabinet installed on the mounting plate 15 can be adjusted to ensure the comprehensiveness of the maintenance operation of the generator set load cabinet by the operators. A plurality of fastening screws 17 are threadedly inserted through the upper surface of the bearing plate 14. The bottom of the inner wall of the housing 1 is fixed with a positioning block 18 by bolts, and the bottom end of one of the fastening screws 17 is slidably inserted into the positioning block 18. The combination of the fastening screw 17 and the positioning block 18 can fix the rotating bearing plate 14, thereby ensuring the practical effect of the use of this insulation installation structure. A plurality of ball casters 19 are fixed to the bottom of the bearing plate 14 by bolts. Two concave rubber rings 20 are bonded to the bottom of the inner wall of the housing 1, and a plurality of ball casters 19 roll in the corresponding concave rubber rings 20. The combination of the ball caster 19 and the concave rubber ring 20 can support the bearing plate 14 to ensure the stability of the generator set load cabinet installed on the mounting plate 15.
[0039] Working principle of this embodiment: During use, the operator first installs and fixes the heightening frame 21 on the ground. Among them, the support column 11 and the discharge rod 12 are located underground. Then, the operator places the generator set load cabinet on the mounting plate 15, and then uses screws to connect the generator set load cabinet through the connecting block 16. In this way, the installation and use of the generator set load cabinet and this insulation installation structure are completed.
[0040] During the operation of the generator set load cabinet, the heat generated by it will be discharged through the inner ventilation opening 5 and the outer ventilation opening 4. During thunderstorm weather, the outer protective cover 6 can shield and protect the outer ventilation opening 4 to prevent external rainwater from entering the housing 1 through the outer ventilation opening 4. If the rainwater splashes on the outer protective cover 6 and enters the housing 1 through the outer ventilation opening 4, the partition plate 3 can block the entering rainwater, and the inner protective cover 7 can shield and protect the inner ventilation opening 5 to further prevent rainwater from entering the housing 1. The rainwater in the housing 1 will be discharged through the drain pipe 10.
[0041] The design of the outer insulating shell 102 and the inner insulating shell 103 on the stainless steel shell 101 can ensure the insulation effect of the shell 1. When the shell 1 is electrified, the electricity can be discharged through the discharge rod 12. When the operator maintains the generator set load cabinet, first observe the state of the electric testing soft hair 9 in the sealed transparent cover 901. If the electric testing soft hair 9 does not change, it means that the shell 1 is not electrified; if the electric testing soft hair 9 stands up, it means that the shell 1 is electrified. At this time, the operator can make corresponding professional operations according to the actual situation. Then, open the outer door 2, and the operator can maintain the generator set load cabinet on the mounting plate 15. At the same time, the operator can turn the fastening screw 17 and slide out from the positioning block 18. At this time, the generator set load cabinet can be rotated to facilitate comprehensive maintenance. In this way, the installation operation of this insulating installation structure is completed.
[0042] Embodiment 2
[0043] Refer to Figures 6-7 , a support frame 22 is fixed to the top of the shell 1 by bolts. A top cover 23 is fixed to the top of the support frame 22 by bolts. The same support plate 24 is welded between the inner walls on multiple sides of the support frame 22, and the support plate 24 is fixedly connected to the top cover 23. By combining the top cover 23 and the support plate 24, the top of the shell 1 can be protected from water and bumps. The top of the top cover 23 is an arc-shaped structure, and the arc-shaped top cover 23 is more convenient for guiding rainwater. A connecting cylinder 25 is fixedly inserted through the top of the shell 1, and an upper dust-proof net 26 is clamped to the top of the connecting cylinder 25. The design of the connecting cylinder 25 enables the shell 1 to dissipate heat from the top, improving the heat dissipation effect when this insulating installation structure is used. The upper dust-proof net 26 can prevent dust from entering the interior of the shell 1 through the connecting cylinder 25, ensuring the practicality of the shell 1 in use.
[0044] The working principle of this embodiment: When there is a thunderstorm, since the top cover 23 is an arc-shaped structure, it can guide rainwater and avoid water accumulation on its top. At the same time, the combination of the top cover 23 and the support plate 24 can protect the top of the shell 1 from being bumped. The connecting cylinder 25 at the top of the shell 1 improves the permeability of the shell 1 in use, ensures the circulation of air inside the shell 1, and improves the heat dissipation effect when the generator set load cabinet is installed and used inside the shell 1.
[0045] All the electrical components mentioned in this article are electrically connected to the external main controller and 220V mains electricity, and the main controller can be a conventional known device such as a computer for control.
[0046] In the description in this article, it should be noted that unless otherwise clearly stipulated and defined, the terms "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A generator set load cabinet insulation installation structure, comprising a housing (1), characterized in that: The housing (1) comprises a stainless steel housing (101), the outer surface of the stainless steel housing (101) is fixedly connected to an outer insulating housing (102), and the inner surface of the stainless steel housing (101) is fixedly connected to an inner insulating housing (103); an outer door (2) is rotatably connected to an outer wall on one side of the housing (1), and two partitions (3) are fixedly connected between the top and bottom of the inner wall of the housing (1); the partitions (3) and the outer door (2) have the same structure as the housing (1); a plurality of external ventilation openings (4) are respectively provided on the outer walls on both sides of the housing (1), and a plurality of internal ventilation openings (5) are provided on one side of the partition (3). The inner vent (5) and the outer vent (4) are arranged in a staggered manner; the outer walls on both sides of the shell (1) are respectively fixedly connected with a plurality of outer protective covers (6), the outer protective covers (6) are located on one side of the outer vent (4); one side of the partition (3) is fixedly connected with a plurality of inner protective covers (7), the inner protective covers (7) are located on one side of the inner vent (5); the outer walls on both sides of the shell (1) are respectively fixedly connected with a plurality of electrical measuring soft hairs (9); the outer walls on both sides of the shell (1) are respectively fixedly connected with sealed transparent covers (901), and the plurality of electrical measuring soft hairs (9) are respectively located in corresponding sealed transparent covers (901).
2. The insulating installation structure of a load cabinet of a generator set according to claim 1, characterized in that: The outer insulating shell (102) is a rubber shell, and the inner insulating shell (103) is a PPS plastic shell.
3. The insulating installation structure of a load cabinet of a generator set according to claim 1, characterized in that: The bottoms of the outer protective cover (6) and the inner protective cover (7) are respectively clamped with side dustproof nets (8).
4. The insulating installation structure of a load cabinet of a generator set according to claim 1, characterized in that: A plurality of drainage pipes (10) are fixedly connected to the bottom of the shell (1), and the drainage pipes (10) are located between the shell (1) and the partition (3).
5. The insulating installation structure of a load cabinet of a generator set according to claim 1, characterized in that: A support column (11) is fixedly connected to the bottom of the shell (1), and a discharge rod (12) is provided at the bottom end of the support column (11).
6. The insulating installation structure of a load cabinet of a generator set according to claim 5, characterized in that: The top fixed sleeve of the support column (11) is provided with a bearing (13), the outer surface of the bearing (13) is fixedly connected to a carrier plate (14), the upper surface of the carrier plate (14) is fixedly connected to a mounting plate (15), and multiple sides of the mounting plate (15) are respectively fixedly connected to connecting blocks (16).
7. The insulating installation structure of a load cabinet of a generator set according to claim 6, characterized in that: A plurality of fastening screws (17) are inserted through threads on the upper surface of the carrier plate (14), a positioning block (18) is fixedly connected to the bottom of the inner wall of the shell (1), and the bottom end of one of the fastening screws (17) is slidably inserted into the positioning block (18).
8. The insulating installation structure of a load cabinet of a generator set according to claim 7, characterized in that: The bottom of the carrier plate (14) is fixedly connected with a plurality of bull's eye wheels (19), the bottom of the inner wall of the shell (1) is fixedly connected with two concave rubber rings (20), and the plurality of bull's eye wheels (19) roll in the corresponding concave rubber rings (20).
9. The insulating installation structure of a load cabinet of a generator set according to claim 1, characterized in that: The bottom of the shell (1) is fixedly connected with a heightening frame (21).
10. The insulating installation structure of a load cabinet of a generator set according to claim 1, characterized in that: The top of the shell (1) is fixedly connected to a support frame (22), the top of the support frame (22) is fixedly connected to a top cover (23), the same support plate (24) is fixedly connected between multiple side inner walls of the support frame (22), and the support plate (24) is fixedly connected to the top cover (23).
11. The insulating installation structure of a load cabinet of a generator set according to claim 10, characterized in that: The top of the top cover (23) is a curved surface structure.
12. The insulating installation structure of a load cabinet of a generator set according to claim 1, characterized in that: A connecting tube (25) is fixedly connected to the top of the shell (1), and an upper dustproof net (26) is clamped on the top of the connecting tube (25).