Powder spraying and pulse dust collector system

By setting up a partition partition and fresh air valve in the pulse dust collector system and using fresh air to attach powder, the bag blockage problem caused by oily exhaust gas powder is solved, the bag life is extended, cost savings, and equipment efficiency is improved.

CN223042362UActive Publication Date: 2025-07-01DEZHOU GUANGYUAN ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202520998269.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-07-01
Estimated Expiration
2035-05-20

AI Technical Summary

Technical Problem

When existing pulse dust collectors deal with oily dust, the oily exhaust gas will cause dust and lime to stick to the cloth bag, causing the cloth bag to be blocked and needs to be replaced frequently, which consumes a lot of time and resources.

Method used

A powder spray and pulse dust collector system is designed. By installing a partition partition and a fresh air valve inside the dust collector box, fresh air is used to attach powder to avoid oil-containing waste gas blocking the bag.

Benefits of technology

It effectively avoids oily exhaust gas blocking the bag, extends the service life of the bag, reduces the frequency of replacing the bag, saves material and labor costs, and improves the working efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223042362U_ABST
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Abstract

The utility model relates to the technical field of dust removal equipment, and discloses a powder spraying and pulse dust remover system which comprises a dust remover box body, bins are arranged in the dust remover box body, and the bins are connected through partition plates. A pulse valve is arranged at the upper part in the dust remover box body, a waste gas inlet is formed in the outer surface of the left side of the dust remover box body, a waste gas outlet is formed in the right side of the dust remover box body, and the waste gas outlet is connected with a dust remover fan through a waste gas outlet pipeline; a first waste gas valve, a second waste gas valve and a third waste gas valve are sequentially arranged in the middle of the interior of the dust remover box. According to the utility model, the chamber partition plates and the fresh air valves are arranged, so that when slaked lime is sucked and conveyed into a single chamber by the dust removal fan and secondary powder attachment is carried out on a cloth bag, powder attachment can be carried out by using fresh air, thereby reducing the blockage condition of the cloth bag, reducing the frequency of replacing the cloth bag, saving materials and labor cost, and greatly improving the working efficiency of equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal equipment, in particular to a powder spraying and pulse dust collector system. Background Technique

[0002] The pulse dust collector system is a high-efficiency industrial dust treatment equipment integrating filtration separation and pulse jet cleaning technology. Through the synergistic effect of physical interception and intelligent cleaning, the purification of dust-containing gas is realized. Its core function is to efficiently separate dust particles from gas, and the emission concentration can be stably lower than 10mg / Nm³. It is widely used in industrial scenarios with high temperature, high humidity and high dust load.

[0003] As an efficient dust removal equipment, when dealing with oily dust, the pulse dust collector needs to spray slaked lime on the cloth bag, which is commonly known as powder attachment. When the oily dust enters the cloth bag, it condenses with the slaked lime into small oil beads, and the pulse valve is used for dust cleaning. In the tire rubber industry, the sulfur vulcanization process and rubber mixing process generate dust containing oiliness, and the oily dust has the characteristics of adhesiveness and difficulty in separation.

[0004] At present, domestic pulse dust collectors use waste gas for powder attachment during secondary powder attachment (powder attachment without stopping the machine). When attaching powder with oily waste gas, the dust and slaked lime will stick to the cloth bag together. When the oily gas blocks the cloth bag, the cloth bag cannot filter dust. At this time, the blocked cloth bag needs to be replaced, and workers need to spend a lot of time checking the cloth bags in each chamber one by one, which brings inconvenience to use. Therefore, there is an urgent need for a powder spraying and pulse dust collector system to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a powder spraying and pulse dust collector system to solve the problems in the above background technique that attaching powder with oily waste gas will cause dust and slaked lime to stick to the cloth bag together, the oily gas blocks the cloth bag, the cloth bag cannot filter dust, and the blocked cloth bag needs to be replaced after being blocked.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A powder spraying and pulse dust collector system includes a dust collector box body. A chamber is arranged inside the dust collector box body, and the chambers are connected by partition plates. A pulse valve is arranged above the inside of the dust collector box body. An exhaust gas inlet is provided on the left outer surface of the dust collector box body. An exhaust gas outlet is provided on the right side of the dust collector box body, and the exhaust gas outlet is connected to a dust collector fan through an exhaust gas outlet pipe. A No. 1 exhaust gas valve, a No. 2 exhaust gas valve, and a No. 3 exhaust gas valve are sequentially arranged in the middle of the inside of the dust collector box body. A No. 1 fresh air valve, a No. 2 fresh air valve, and a No. 3 fresh air valve are correspondingly installed on the lower side of the No. 1 exhaust gas valve, the No. 2 exhaust gas valve, and the No. 3 exhaust gas valve. Filter modules are installed directly below the No. 1 fresh air valve, the No. 2 fresh air valve, and the No. 3 fresh air valve, and the right side of the filter module is connected to an attached powder pipe. A dust cleaning mechanism is arranged below the inside of the dust collector box body, and the left side of the dust cleaning mechanism is connected to a powder spraying device. A No. 1 lifting valve, a No. 2 lifting valve, and a No. 3 lifting valve are respectively arranged on the powder spraying and pulse dust collector system.

[0008] Preferably, the powder spraying device is connected to the filter module through an attached powder pipe.

[0009] Preferably, a filtering mechanism is installed in the middle chamber inside the dust collector box body.

[0010] Preferably, the number of partition plates is three groups, and the partition plates are in an inclined plate or baffle structure.

[0011] Preferably, a motor and a speed reducer are arranged in the dust cleaning mechanism, and the dust cleaning mechanism moves after the motor drives the speed reducer to rotate.

[0012] Compared with the prior art, the present utility model has the following beneficial effects:

[0013] By setting partition plates and fresh air valves, when slaked lime is sucked by the dust collector fan into a single chamber, fresh air can be used for powder attachment when secondary powder attachment is carried out on the cloth bag, which can effectively avoid the blockage of oily exhaust gas, improve the service life of the cloth bag, reduce the blockage of the cloth bag, save materials and labor costs, greatly improve the working efficiency of the equipment, and is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, purposes, and advantages of the present application will become more obvious:

[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 It is a partial view of the lifting valve in the present utility model.

[0017] In the figure: 1. Dust cleaning mechanism; 2. Powder adhering pipeline; 3. Powder spraying device; 4. No. 1 fresh air valve; 5. No. 2 fresh air valve; 6. No. 3 fresh air valve; 7. Filter module; 8. No. 3 exhaust gas valve; 9. No. 2 exhaust gas valve; 10. No. 1 exhaust gas valve; 11. Exhaust gas inlet; 12. Compartment partition; 13. Filter mechanism; 14. Pulse valve; 15. Exhaust gas outlet; 16. Dust collector fan; 17. No. 1 lifting valve; 18. No. 2 lifting valve; 19. No. 3 lifting valve; 20. Dust collector box body. Specific implementation manner

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The accompanying drawings are only for illustrative purposes and show only schematic diagrams, not physical diagrams, and should not be construed as a limitation to this patent. In order to better illustrate the specific implementation manner of the present invention, some components in the accompanying drawings will be omitted, enlarged or reduced, and do not represent the dimensions of the actual product.

[0019] Please refer to Figure 1-2 , a powder spraying and pulse dust collector system, including a dust collector box body 20. A chamber is arranged inside the dust collector box body 20, and the chambers are connected by a compartment partition 12. A pulse valve 14 is arranged above the inside of the dust collector box body 20. An exhaust gas inlet 11 is opened on the left outer surface of the dust collector box body 20. An exhaust gas outlet 15 is opened on the right side of the dust collector box body 20, and the exhaust gas outlet 15 is connected to a dust collector fan 16 through an exhaust gas outlet pipeline. A No. 1 exhaust gas valve 10, a No. 2 exhaust gas valve 9, and a No. 3 exhaust gas valve 8 are sequentially arranged in the middle of the inside of the dust collector box body 20. A No. 1 fresh air valve 4, a No. 2 fresh air valve 5, and a No. 3 fresh air valve 6 are correspondingly installed on the lower side of the No. 1 exhaust gas valve 10, the No. 2 exhaust gas valve 9, and the No. 3 exhaust gas valve 8. Filter modules 7 are installed directly below the No. 1 fresh air valve 4, the No. 2 fresh air valve 5, and the No. 3 fresh air valve 6, and the right side of the filter module 7 is connected to the powder adhering pipeline 2. A dust cleaning mechanism 1 is arranged below the inside of the dust collector box body 20, and the left side of the dust cleaning mechanism 1 is connected to a powder spraying device 3. A No. 1 lifting valve 17, a No. 2 lifting valve 18, and a No. 3 lifting valve 19 are respectively arranged on the powder spraying and pulse dust collector system.

[0020] Among them, the powder spraying device 3 is connected to the filter module 7 through the powder adhering pipeline 2.

[0021] Among them, a filter mechanism 13 is installed in the middle chamber inside the dust collector box body 20.

[0022] Among them, the number of the compartment partitions 12 is three groups, and the compartment partitions 12 are in an inclined plate or baffle structure.

[0023] Among them, a motor and a speed reducer are arranged in the dust cleaning mechanism 1, and the dust cleaning mechanism 1 moves after the motor drives the speed reducer to rotate.

[0024] A powder spraying and pulse dust collector system of the present utility model is composed of a powder spraying device 3, a dust collector box body 20, a filtering mechanism 13, a pulse valve 14, a dust cleaning mechanism 1, an exhaust gas valve, a fresh air valve, a lifting valve, an attached powder pipeline 2, and a dust collector fan 16.

[0025] During operation, first close the compartment partition 12 of the bin. There is a compartment partition 12 inside the dust collector. When performing secondary attached powder (attached powder without stopping the machine), close the No. 1 exhaust gas valve 10. At this time, the No. 2 exhaust gas valve 9 and the No. 3 exhaust gas valve 8 are in the normally open state. Then open the corresponding No. 1 fresh air valve 4. A filtering module 7 is arranged at each fresh air valve port. The filtering module 7 will filter larger particulate matters. Then open the No. 1 lifting valve 17. At this time, start the powder spraying device 3 and convey slaked lime into the dust collector box body 20. The inside of the dust collector box body 20 must be in negative pressure. The dust collector fan 16 starts to work. The slaked lime entering the dust collector will be sucked by the dust collector fan 16 into the inside of a single bin, so as to attach powder to the cloth bag. If the No. 2 exhaust gas valve 9 is closed, the No. 1 exhaust gas valve 10 and the No. 3 exhaust gas valve 8 are in the normally open state. Then open the corresponding No. 2 fresh air valve 5. Then open the No. 2 lifting valve 18. Then cycle in turn. Finally, start the powder spraying device 3 and convey slaked lime into the dust collector box body 20. By arranging a compartment partition 12 inside the dust collector and using fresh air for attached powder, it is avoided that the oil-containing exhaust gas blocks the cloth bag, thereby improving the service life of the cloth bag, reducing the frequency of replacing the cloth bag, saving material and labor costs, and improving the working efficiency of the equipment. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0026] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A powder spraying and pulse dust collector system, comprising a dust collector housing (20), characterized in that: The dust collector housing (20) is provided with chambers inside, and the chambers are connected via chamber partitions (12); a pulse valve (14) is provided on the upper part of the interior of the dust collector housing (20); an exhaust gas inlet (11) is provided on the left outer surface of the dust collector housing (20); an exhaust gas outlet (15) is provided on the right side of the dust collector housing (20); and the exhaust gas outlet (15) is connected to the dust collector fan (16) via an exhaust gas outlet pipe; an exhaust gas valve No. 1 (10), an exhaust gas valve No. 2 (9), and an exhaust gas valve No. 3 (8) are provided in sequence in the middle of the interior of the dust collector housing (20); and the exhaust gas valve No. 1 (10) and the exhaust gas valve No. 2 are connected to the exhaust gas outlet pipe. A No. 1 fresh air valve (4), a No. 2 fresh air valve (5), and a No. 3 fresh air valve (6) are installed on one side below the No. 1 fresh air valve (4), the No. 2 fresh air valve (5), and the No. 3 fresh air valve (6). A filter module (7) is installed directly below the No. 1 fresh air valve (4), the No. 2 fresh air valve (5), and the No. 3 fresh air valve (6), and the right side of the filter module (7) is connected to the powder-attached pipe (2). A dust cleaning mechanism (1) is arranged at the lower part of the interior of the dust collector housing (20), and the left side of the dust cleaning mechanism (1) is connected to the powder spraying device (3). The powder spraying and pulse dust collector systems are respectively provided with a No. 1 lifting valve (17), a No. 2 lifting valve (18), and a No. 3 lifting valve (19).

2. A powder spraying and pulse dust collector system according to claim 1, characterized in that: The powder spraying device (3) is connected to the filter module (7) via a powder attachment pipeline (2).

3. A powder spraying and pulse dust collector system according to claim 1, characterized in that: A filtering mechanism (13) is installed in the internal middle chamber of the dust collector housing (20).

4. A powder spraying and pulse dust collector system according to claim 1, characterized in that: The number of the chamber partitions (12) is three groups, and the chamber partitions (12) are inclined plates or baffle structures.

5. A powder spraying and pulse dust collector system according to claim 1, characterized in that: A motor and a reducer are provided in the dust cleaning mechanism (1), and the dust cleaning mechanism (1) moves after the reducer is rotated by the motor.