Concentration device for silica sol production

By introducing a filter mechanism with filter mesh and spiral blades into the concentration device for silica sol production, the problem of ultrafiltration membrane blockage is solved, the production efficiency is improved, and the ultrafiltration membrane replacement process is simplified, and efficient silicon sol production is achieved.

CN223042526UActive Publication Date: 2025-07-01ZHIJIANG FUCHENG CHEM IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422237181.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-01
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing concentration device for silicon sol production is prone to blockage of ultrafiltration membrane due to impurities during the filtration process, which affects production efficiency.

Method used

A filter mechanism including a filter mesh and spiral blades is designed to pre-filter the silica sol raw material, prevent impurities from clogging the ultrafiltration membrane, and simplify the replacement process of the ultrafiltration membrane through a motor-driven replacement mechanism.

Benefits of technology

The working efficiency of the device and the production efficiency of the silicon sol are improved, the difficulty of replacing the ultrafiltration membrane is reduced, and the practicality of the device is enhanced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223042526U_ABST
    Figure CN223042526U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of silica sol production, and discloses a concentration device for silica sol production, which comprises a working box, a mounting plate is slidably mounted in the working box, an ultrafiltration membrane body is arranged on the lower surface of the mounting plate, a first conical feeding pipe is fixedly mounted on the upper surface of the working box, and a second conical feeding pipe is fixedly mounted on the lower surface of the working box. The lower end of the first conical feeding pipe extends into the working box, the filtering mechanism is arranged on the working box and comprises a feeding pipeline, the feeding pipeline is fixedly installed at the position, corresponding to the first conical feeding pipe, of the upper inner wall of the working box, and silica sol raw materials can be filtered in advance through a filtering net; according to the device, large impurities are prevented from affecting use of the ultrafiltration membrane body, the descending speed of silica sol raw materials is slowed down through the spiral blades, the situation that the silica sol raw materials filtered by the filter screen at a time are too many, the filter screen is blocked, and follow-up concentration of the silica sol raw materials is affected is prevented, the working efficiency of the device is improved, and therefore the production efficiency of the silica sol is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of silica sol production, in particular to a concentration device for silica sol production. Background Art

[0002] Silica sol is a colloidal solution formed by uniformly dispersing nanoscale silicon dioxide particles in water or an organic solvent. It is odorless and non-toxic, and its main component is silicon dioxide.

[0003] When the existing concentration device for silica sol production concentrates silica sol, it usually uses an ultrafiltration membrane to filter and concentrate it. However, the silica sol raw material contains a certain amount of impurities. After filtering a large amount of silica sol raw material, it may cause the ultrafiltration membrane to become blocked, affecting the use of the ultrafiltration membrane and being unfavorable for the production of silica sol. Summary of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides a concentration device for silica sol production, which solves the problem that the silica sol raw material contains a certain amount of impurities. After filtering a large amount of silica sol raw material, it may cause the ultrafiltration membrane to become blocked, affecting the use of the ultrafiltration membrane and being unfavorable for the production of silica sol.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions: A concentration device for silica sol production includes a working box. An installation plate is slidably installed inside the working box, and an ultrafiltration membrane body is arranged on the lower surface of the installation plate. The upper surface of the working box is fixedly installed with a first conical feed pipe, and the lower end of the first conical feed pipe extends into the working box.

[0008] A filtering mechanism is arranged on the working box. The filtering mechanism includes a feed pipeline, and the feed pipeline is fixedly installed on the upper inner wall of the working box corresponding to the position of the first conical feed pipe.

[0009] A replacement mechanism is arranged on the working box. The replacement mechanism includes two threaded rods, and the two threaded rods are respectively rotatably installed on the lower inner wall of the working box. An installation box is fixedly installed on the rear inner wall of the working box.

[0010] Preferably, the filtering mechanism further includes a spiral blade and a conical blanking pipe. The spiral blade is fixedly installed on the inner wall of the feeding pipeline, and the conical blanking pipe is fixedly installed at the lower end of the feeding pipeline. A filter screen is fixedly installed at the lower end of the inner wall of the conical blanking pipe. A second conical feeding pipe is fixedly installed on the upper surface of the mounting plate corresponding to the position of the conical blanking pipe. The ultrafiltration membrane body is installed on the lower surface of the second conical feeding pipe, and the inlet end of the ultrafiltration membrane body slidably extends into the second conical feeding pipe.

[0011] Preferably, the replacement mechanism further includes a fixing plate and two moving plates. The two moving plates are respectively threadedly connected to the outer surfaces of the two threaded rods. The fixing plate is fixedly installed on the adjacent ends of the two moving plates. A rectangular groove is formed on the lower inner wall of the working box corresponding to the position of the fixing plate. A groove adapted to the lower end of the ultrafiltration membrane body is formed on the upper surface of the fixing plate. Two connecting boxes are fixedly installed on the front surface of the installation box. The upper ends of the two threaded rods respectively rotate through the interiors of the two connecting boxes, and the rear ends of the two connecting boxes respectively extend into the interior of the installation box.

[0012] Preferably, a rotating rod is rotatably installed on the inner wall of the installation box. The left end of the rotating rod rotates through the outer surface of the working box. Two first bevel gears are fixedly installed on the outer surface of the rotating rod. Connecting rods are rotatably installed on the rear surfaces of the two connecting boxes. The front ends of the two connecting rods respectively rotate into the interiors of the two connecting boxes. Third bevel gears are fixedly installed at the front ends of the two connecting rods. Fourth bevel gears are fixedly installed at the upper ends of the two threaded rods. The two third bevel gears are respectively meshed with the corresponding fourth bevel gears. Second bevel gears are fixedly installed at the rear ends of the two connecting rods. The two second bevel gears are respectively meshed with the two first bevel gears.

[0013] Preferably, a motor is fixedly installed on the left surface of the working box, and the output end of the motor is fixedly connected to the left end of the rotating rod.

[0014] Preferably, a movable door is hinged on the front surface of the working box.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a concentration device for silica sol production, which has the following beneficial effects:

[0017] 1. For the concentration device for silica sol production, the silica sol raw material can be pre-filtered through the filter screen to prevent larger impurities from blocking the ultrafiltration membrane body and affecting the use of the ultrafiltration membrane body. The spiral blade is used to slow down the falling speed of the silica sol raw material, preventing too much silica sol raw material from being filtered by the filter screen at one time, causing the filter screen to be blocked and affecting the subsequent concentration of the silica sol raw material. This improves the working efficiency of the device and thus improves the production efficiency of silica sol.

[0018] 2. The concentration device for silica sol production can drive the two threaded rods to rotate by starting the motor, driving the fixed plate to move downward, so that the ultrafiltration membrane body is no longer fixed. Then, moving the mounting plate and the second conical feed pipe upward can replace the ultrafiltration membrane body more conveniently, reducing the replacement efficiency of the ultrafiltration membrane body by workers, thereby improving the use efficiency of the device and further enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic top view structure diagram of the overall concentration device for silica sol production of the present invention;

[0020] Figure 2 It is a schematic front view structure diagram of the internal section of the concentration device for silica sol production of the present invention;

[0021] Figure 3 It is a schematic top view structure diagram of the internal section of the concentration device for silica sol production of the present invention;

[0022] Figure 4 It is a schematic side view structure diagram of the internal section of the concentration device for silica sol production of the present invention.

[0023] In the figure: 1, working box; 2, mounting plate; 3, ultrafiltration membrane body; 4, first conical feed pipe; 5, feed pipeline; 6, threaded rod; 7, mounting box; 8, spiral blade; 9, conical discharge pipe; 10, filter screen; 11, second conical feed pipe; 12, fixed plate; 13, moving plate; 14, connection box; 15, rotating rod; 16, first bevel gear; 17, connecting rod; 18, second bevel gear; 19, third bevel gear; 20, fourth bevel gear; 21, rectangular groove; 22, movable door; 23, motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1-4 , the present invention provides a new technical solution: a concentration device for silica sol production, including a working box 1, an installation plate 2 is slidably installed inside the working box 1, the lower surface of the installation plate 2 is provided with an ultrafiltration membrane body 3, and the ultrafiltration membrane body 3 is a prior art and will not be elaborated here. The upper surface of the working box 1 is fixedly installed with a first conical feed pipe 4, and the lower end of the first conical feed pipe 4 extends into the working box 1;

[0026] Filter mechanism, the filter mechanism is arranged on the working box 1, and the filter mechanism includes a feed pipe 5, and the feed pipe 5 is fixedly installed at a position on the upper inner wall of the working box 1 corresponding to the first conical feed pipe 4;

[0027] Replacement mechanism, the replacement mechanism is arranged on the working box 1, and the replacement mechanism includes two threaded rods 6. The threaded rods 6 are made of stainless steel. The two threaded rods 6 are respectively rotatably installed on the lower inner wall of the working box 1, and an installation box 7 is fixedly installed on the rear inner wall of the working box 1.

[0028] Furthermore, the filter mechanism further includes a spiral blade 8 and a conical blanking pipe 9. The spiral blade 8 is fixedly installed on the inner wall of the feed pipe 5. The conical blanking pipe 9 is fixedly installed at the lower end of the feed pipe 5. A filter screen 10 is fixedly installed at the lower end of the inner wall of the conical blanking pipe 9. A second conical feed pipe 11 is fixedly installed on the upper surface of the mounting plate 2 corresponding to the position of the conical blanking pipe 9. The ultrafiltration membrane body 3 is installed on the lower surface of the second conical feed pipe 11, and the inlet end of the ultrafiltration membrane body 3 slidably extends into the second conical feed pipe 11.

[0029] Furthermore, the silica sol raw material can be pre-filtered through the filter screen 10 to prevent larger impurities from blocking the ultrafiltration membrane body 3 and affecting the use of the ultrafiltration membrane body 3. The spiral blade 8 is used to slow down the falling speed of the silica sol raw material to prevent too much silica sol raw material from being filtered by the filter screen 10 at one time, causing the filter screen 10 to be blocked and affecting the subsequent concentration of the silica sol raw material, improving the working efficiency of the device, and thus improving the production efficiency of silica sol.

[0030] Furthermore, the replacement mechanism further includes a fixing plate 12 and two moving plates 13. The two moving plates 13 are respectively threadedly connected to the outer surfaces of the two threaded rods 6. The fixing plate 12 is fixedly installed on the adjacent ends of the two moving plates 13. A rectangular groove 21 is opened on the lower inner wall of the working box 1 corresponding to the position of the fixing plate 12. A groove adapted to the lower end of the ultrafiltration membrane body 3 is opened on the upper surface of the fixing plate 12. Two connecting boxes 14 are fixedly installed on the front surface of the installation box 7. The upper ends of the two threaded rods 6 respectively rotate through the interiors of the two connecting boxes 14, and the rear ends of the two connecting boxes 14 respectively extend into the installation box 7.

[0031] Further, a rotating rod 15 is rotatably installed on the inner wall of the installation box 7. The left end of the rotating rod 15 rotatably penetrates through the outer surface of the working box 1. Two first bevel gears 16 are fixedly installed on the outer surface of the rotating rod 15. Connecting rods 17 are rotatably installed on the rear surfaces of the two connecting boxes 14. The front ends of the two connecting rods 17 respectively rotatably extend into the two connecting boxes 14. Third bevel gears 19 are fixedly installed at the front ends of the two connecting rods 17. Fourth bevel gears 20 are fixedly installed at the upper ends of the two threaded rods 6. The two third bevel gears 19 are respectively meshed with the corresponding fourth bevel gears 20. Second bevel gears 18 are fixedly installed at the rear ends of the two connecting rods 17. The two second bevel gears 18 are respectively meshed with the two first bevel gears 16.

[0032] Further, a motor 23 is fixedly installed on the left surface of the working box 1. The output end of the motor 23 is fixedly connected to the left end of the rotating rod 15.

[0033] Further, a movable door 22 is hinged on the front surface of the working box 1.

[0034] Further, by starting the motor 23, the two threaded rods 6 rotate, driving the fixing plate 12 to move downward, so that the ultrafiltration membrane body 3 is no longer fixed. Then, moving the mounting plate 2 and the second conical feed pipe 11 upward can replace the ultrafiltration membrane body 3 more conveniently, reducing the replacement efficiency of the ultrafiltration membrane body 3 by workers, thereby improving the use efficiency of the device, and further improving the practicability of the device.

[0035] Working principle: When using this device, the silica sol raw material is added into the interior of the feeding pipeline 5 through the first conical feeding pipe 4. The silica sol raw material slowly moves downward through the spiral blades 8 arranged inside the feeding pipeline 5. When it enters the interior of the conical discharging pipe 9, it falls onto the filter screen 10. The silica sol raw material is filtered through the filter screen 10, and the impurities contained in the silica sol raw material are filtered out. The filtered raw material leaves the interior of the conical discharging pipe 9 and enters the interior of the second conical feeding pipe 11, and then enters the inlet end of the ultrafiltration membrane body 3. Filtration is carried out inside the ultrafiltration membrane body 3. The filtered water enters the lower end of the ultrafiltration membrane body 3 and exits through the water outlet on the ultrafiltration membrane body 3, reaching the interior of the working box 1. Then, the water outlet on the working box 1 is opened to discharge the water. The concentrated silica sol leaves through the silica sol outlet on the ultrafiltration membrane body 3. When the ultrafiltration membrane body 3 needs to be replaced after a long time of use, the movable door 22 is opened, the ultrafiltration membrane body 3 is held firmly, the motor 23 is started, the output end of the motor 23 drives the rotating rod 15 fixedly connected to its output end to rotate, so that the two first bevel gears 16 fixed on the rotating rod 15 rotate. The two second bevel gears 18 meshed with the two first bevel gears 16 rotate. The two second bevel gears 18 drive the two third bevel gears 19 to rotate through the two connecting rods 17. The two fourth bevel gears 20 meshed with the two third bevel gears 19 rotate, thereby driving the two threaded rods 6 fixedly connected to the two fourth bevel gears 20 to rotate. The two moving plates 13 threadedly connected to the two threaded rods 6 move downward, so that the fixing plate 12 moves downward, and then the mounting plate 2 and the second conical feeding pipe 11 are pushed upward. At this time, the ultrafiltration membrane body 3 can be removed to replace the ultrafiltration membrane body 3, reducing the difficulty of replacing the ultrafiltration membrane body 3.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A concentrating device for producing silica sol, comprising a working box (1), a mounting plate (2) slidably mounted inside the working box (1), an ultrafiltration membrane body (3) being arranged on the lower surface of the mounting plate (2), characterized in that: A first conical feed pipe (4) is fixedly mounted on the upper surface of the working box (1), and the lower end of the first conical feed pipe (4) extends to the interior of the working box (1); A filter mechanism, the filter mechanism is arranged on the working box (1), the filter mechanism comprises a feed pipe (5), and the feed pipe (5) is fixedly mounted on the upper inner wall of the working box (1) at a position corresponding to the first conical feed pipe (4); The replacement mechanism is arranged on the working box (1), and comprises two threaded rods (6). The two threaded rods (6) are rotatably mounted on the lower inner wall of the working box (1), and a mounting box (7) is fixedly mounted on the rear inner wall of the working box (1).

2. A concentrating device for producing silica sol according to claim 1, characterized in that: The filtering mechanism further comprises a spiral blade (8) and a conical feed pipe (9), wherein the spiral blade (8) is fixedly mounted on the inner wall of the feed pipe (5), the conical feed pipe (9) is fixedly mounted on the lower end of the feed pipe (5), a filter screen (10) is fixedly mounted on the lower end of the inner wall of the conical feed pipe (9), a second conical feed pipe (11) is fixedly mounted on the upper surface of the mounting plate (2) at a position corresponding to the conical feed pipe (9), an ultrafiltration membrane body (3) is mounted on the lower surface of the second conical feed pipe (11), and an inlet end of the ultrafiltration membrane body (3) slides and extends into the interior of the second conical feed pipe (11).

3. A concentrating device for producing silica sol according to claim 1, characterized in that: The replacement mechanism further comprises a fixed plate (12) and two movable plates (13), the two movable plates (13) being respectively threadedly connected to the outer surfaces of the two threaded rods (6), the fixed plate (12) being fixedly mounted on the proximal ends of the two movable plates (13), a rectangular groove (21) being provided on the lower inner wall of the working box (1) at a position corresponding to the fixed plate (12), a groove matching the lower end of the ultrafiltration membrane body (3) being provided on the upper surface of the fixed plate (12), two connection boxes (14) being fixedly mounted on the front surface of the installation box (7), the upper ends of the two threaded rods (6) being respectively rotated to penetrate into the interior of the two connection boxes (14), and the rear ends of the two connection boxes (14) respectively extending into the interior of the installation box (7).

4. A concentrating device for producing silica sol according to claim 3, characterized in that: A rotating rod (15) is rotatably mounted on the inner wall of the mounting box (7), the left end of the rotating rod (15) rotates and penetrates the outer surface of the working box (1), and two first bevel gears (16) are fixedly mounted on the outer surface of the rotating rod (15). Connecting rods (17) are rotatably mounted on the rear surfaces of the two connecting boxes (14), and the front ends of the two connecting rods (17) rotate and extend to the inside of the two connecting boxes (14), and third bevel gears (19) are fixedly mounted on the front ends of the two connecting rods (17). Fourth bevel gears (20) are fixedly mounted on the upper ends of the two threaded rods (6), and the two third bevel gears (19) are respectively meshed and connected with the corresponding fourth bevel gears (20). Second bevel gears (18) are fixedly mounted on the rear ends of the two connecting rods (17), and the two second bevel gears (18) are respectively meshed and connected with the two first bevel gears (16).

5. A concentrating device for producing silica sol according to claim 4, characterized in that: A motor (23) is fixedly mounted on the left surface of the working box (1), and the output end of the motor (23) is fixedly connected to the left end of the rotating rod (15).

6. A concentrating device for producing silica sol according to claim 1, characterized in that: A movable door (22) is hingedly connected to the front surface of the working box (1).