Polymer emulsion continuous production device

By introducing annular thermal conductor seats and spiral cooling components into the polymer emulsion production device, the problem of explosive accumulation caused by untimely release of heat energy is solved, and the continuous production and safe production of polymer emulsions are achieved.

CN223042684UActive Publication Date: 2025-07-01HANDAO CHEMICAL (HENAN) CO LTD
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Patent Information

Application Number
CN202421668301.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-01
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

During the synthesis of polymer emulsion, the problem of explosive accumulation caused by untimely release of heat energy affects the success rate of reaction.

Method used

A continuous production device for polymer emulsion is designed, using an annular thermal conductor and a spiral cooling assembly to reduce the temperature of the device through rapid heat exchange of cooling water to ensure stable reaction.

Benefits of technology

Continuous production of polymer emulsions is realized, which avoids explosive aggregates caused by excessive temperatures and improves production efficiency and safety.

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Abstract

The utility model belongs to the technical field of polymer emulsion production devices, and particularly relates to a continuous polymer emulsion production device which comprises a tank body, a base is fixedly connected to the bottom of the tank body, a heat conduction seat is installed in an inner cavity of the tank body and is annular, a cooling cavity is formed by the space between the outer wall of the heat conduction seat and the inner cavity of the tank body, and a cooling cavity is formed by the cooling cavity. The upper end of the tank body is connected with a cover plate through bolts, the cover plate seals a cooling cavity, the middle of the cover plate is connected with a feeding pipe, the cooling cavity is connected with a first water inlet pipe and a first water outlet pipe, and an inner cavity of a heat conduction seat is connected with a flow guide cooling seat through bolts. A flow channel area is formed by the space between the outer wall of the flow guide cooling base and the inner cavity of the heat conduction base, a flow equalizing face is arranged at the upper end of the flow guide cooling base and is in a big-end-down cone shape, the whole device has good heat dissipation performance, continuous production of polymer emulsion can be achieved, and waiting for heat dissipation is not needed.
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Description

Technical Field

[0001] The utility model relates to the field of polymer emulsion production devices, in particular to a polymer emulsion continuous production device. Background Art

[0002] Polymer emulsion is an emulsion-like polymer obtained by emulsion polymerization or emulsion copolymerization. The polymer particles are stably dispersed in the dispersion medium under the action of an emulsifier. According to the dispersion medium, it can be divided into water-based and oil-based. The outstanding advantage of water-based emulsion polymer is that it is environmentally friendly and can be used as adhesives, paints, coatings, and can be used in the textile, papermaking and construction industries.

[0003] Polymer emulsion synthesis generally adopts intermittent reaction. A large amount of heat energy is released during the synthesis process, which needs to be dissipated. If the heat generated by the reaction cannot be conducted out in time, explosion may occur, causing the reaction to fail. Therefore, the utility model provides a continuous production device for polymer emulsion. Utility Model Content

[0004] The purpose of the utility model is to provide a continuous production device for polymer emulsion to solve the above problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a continuous production device for polymer emulsion, comprising a tank body, a base fixedly connected to the bottom of the tank body, a heat-conducting seat installed in the inner cavity of the tank body, the heat-conducting seat is annular, and the space between the outer wall of the heat-conducting seat and the inner cavity of the tank body constitutes a cooling chamber, the upper end of the tank body is connected to a cover plate by bolts, the cover plate seals the cooling chamber, and the middle part of the cover plate is connected to a feed pipe, the cooling chamber is connected to a first water inlet pipe and a first water outlet pipe, the inner cavity of the heat-conducting seat is connected to a flow-guiding cooling seat by bolts, the space between the outer wall of the flow-guiding cooling seat and the inner cavity of the heat-conducting seat constitutes a flow channel area, the upper end of the flow-guiding cooling seat is provided with a flow-balancing surface, the flow-balancing surface is a cone with a small upper part and a large lower part, the interval between the lower end of the feed pipe and the flow-balancing surface constitutes a feed inlet, the inner cavity of the flow-guiding cooling seat is provided with a cooling assembly, the lower end of the tank body is provided with a discharge seat, and the discharge seat is provided with a discharge pipe and a control valve.

[0006] Preferably, partitions are fixedly connected at the left and right ends between the outer wall of the heat-conducting seat and the inner cavity of the tank body, and the partitions divide the cooling cavity. The number of the first water inlet pipe and the first water outlet pipe are both two, and the right end bottom and left end top of the cooling cavity on the front and rear sides are respectively connected to the first water inlet pipe and the first water outlet pipe.

[0007] Preferably, the cooling assembly includes a spiral tube, a second water inlet pipe, and a second water outlet pipe; the inner cavity of the guide cooling seat is connected to the spiral tube by bolts; and the inlet and outlet of the spiral tube are respectively connected to the second water inlet pipe and the second water outlet pipe.

[0008] Preferably, the second water inlet pipe and the second water outlet pipe penetrate through the discharge seat and are in sealing cooperation with the discharge seat.

[0009] Preferably, the flow equalizing surface is evenly provided with drainage grooves in the circumferential direction.

[0010] Preferably, the inner cavity of the discharge seat is in a conical shape with a large upper part and a small lower part, and the flow channel area is communicated with the inner cavity of the discharge seat.

[0011] Preferably, the inner wall of the heat conducting seat is evenly provided with convex strips.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1) In the present utility model, the initiator and the oil-water mixture are discharged into the tank body through the feed pipe, enter the flow channel area through the feed port, and are discharged through the discharge pipe after passing through the discharge seat. During the process of the initiator and the oil-water mixture entering the flow channel area, due to the heat released during the reaction, the temperature of the device rises. By discharging the cooling water from the first water inlet pipe into the cooling cavity, the cooling water undergoes rapid heat exchange through the heat conducting seat to reduce the temperature of the device. At the same time, under the action of the cooling component, the cooling component cools down the diversion cooling seat, thereby timely cooling down the device to avoid excessive temperature, which may cause the polymer emulsion to fail to be synthesized smoothly. The overall device has good heat dissipation performance and can enable continuous production of the polymer emulsion without waiting for heat dissipation;

[0014] 2) The cooling component is composed of a spiral pipe, a second water inlet pipe, and a second water outlet pipe. The cooling water enters the spiral pipe through the second water inlet pipe and is discharged through the second water outlet pipe to effectively cool down the diversion cooling seat;

[0015] 3) Through the setting of the flow equalizing surface in cooperation with the drainage grooves, the uniformity of the initiator and the oil-water mixture entering the flow channel area is improved, and the contact heat dissipation effect is enhanced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the first schematic structural diagram of the present utility model;

[0017] Figure 2 is the second schematic structural diagram of the present utility model;

[0018] Figure 3 is the schematic structural diagram of the present utility model in the state of removing the cover plate;

[0019] Figure 4 is the present utility model Figure 3 the enlarged structural schematic diagram at A;

[0020] Figure 5 is the schematic structural diagram of the drainage groove of the present utility model;

[0021] Figure 6 This is a schematic diagram of the internal structure of the diversion cooling seat of the present utility model.

[0022] In the figure: 1, tank body; 2, cover plate; 3, feed pipe; 4, first water outlet pipe; 5, base; 6, discharge seat; 7, discharge pipe; 8, second water inlet pipe; 9, first water inlet pipe; 10, second water outlet pipe; 11, heat conduction seat; 12, cooling cavity; 13, partition board; 14, rib; 15, uniform flow surface; 16, diversion groove; 17, feeding port; 18, diversion cooling seat; 19, spiral pipe. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0026] Embodiment:

[0027] Please refer to Figures 1-6, the present utility model provides a technical solution: a continuous production device for polymer emulsion, including a tank body 1, a base 5 is fixedly connected to the bottom of the tank body 1, a heat conduction seat 11 is installed in the inner cavity of the tank body 1, the heat conduction seat 11 is annular, the space between the outer wall of the heat conduction seat 11 and the inner cavity of the tank body 1 forms a cooling cavity 12, cooling water enters the cooling cavity 12 for cooling, the upper end of the tank body 1 is bolted with a cover plate 2, the cover plate 2 seals the cooling cavity 12, and a feed pipe 3 is connected to the middle of the cover plate 2, the initiator and the oil-water mixture are discharged into the tank body 1 through the feed pipe 3, the cooling cavity 12 is connected with a first water inlet pipe 9 and a first water outlet pipe 4, a diversion cooling seat 18 is bolted in the inner cavity of the heat conduction seat 11, the space between the outer wall of the diversion cooling seat 18 and the inner cavity of the heat conduction seat 11 forms a flow channel area for the initiator and the oil-water mixture to pass through, a uniform flow surface 15 is arranged at the upper end of the diversion cooling seat 18, the uniform flow surface 15 is in a conical shape with a smaller upper part and a larger lower part, the interval between the lower end of the feed pipe 3 and the uniform flow surface 15 forms a feeding port 17, a cooling component is installed in the inner cavity of the diversion cooling seat 18 to cool the diversion cooling seat 18, both the diversion cooling seat 18 and the heat conduction seat 11 are made of heat-conducting materials, a discharge seat 6 is arranged at the lower end of the tank body 1, and a discharge pipe 7 and a control valve are installed on the discharge seat 6.

[0028] Partition plates 13 are fixedly connected to the left and right ends between the outer wall of the heat conduction seat 11 and the inner cavity of the tank body 1, the partition plates 13 divide the cooling cavity 12 to form the cooling cavities 12 on the front and rear sides, the number of the first water inlet pipe 9 and the first water outlet pipe 4 is two each to improve the cooling effect, the right bottom and the left top of the cooling cavities 12 on the front and rear sides are respectively connected with the first water inlet pipe 9 and the first water outlet pipe 4.

[0029] The cooling component includes a spiral pipe 19, a second water inlet pipe 8, and a second water outlet pipe 10. The spiral pipe 19 is bolted in the inner cavity of the diversion cooling seat 18, the inlet and outlet of the spiral pipe 19 are respectively connected with the second water inlet pipe 8 and the second water outlet pipe 10, and the cooling water enters the spiral pipe 19 through the second water outlet pipe 10 to cool the diversion cooling seat 18.

[0030] The second water inlet pipe 8 and the second water outlet pipe 10 penetrate through the discharge seat 6 and are in sealing fit with the discharge seat 6.

[0031] The uniform flow surface 15 is evenly provided with drainage grooves 16 in the circumferential direction to improve the uniformity of the initiator and the oil-water mixture entering the flow channel area.

[0032] The inner cavity of the discharge seat 6 is in a conical shape with a larger upper part and a smaller lower part, and the flow channel area is communicated with the inner cavity of the discharge seat 6.

[0033] The inner wall of the heat conduction seat 11 is evenly provided with convex strips 14 to improve the contact heat dissipation effect.

[0034] Working principle: The initiator and the oil-water mixture are discharged into the tank body 1 through the feed pipe 3, enter the flow channel area through the feed port 17, and are discharged through the discharge pipe 7 after passing through the discharge seat 6. During the process of the initiator and the oil-water mixture entering the flow channel area, due to the heat released during the reaction, the temperature of the device rises. By discharging the cooling water from the first water inlet pipe 9 into the cooling cavity 12, the cooling water undergoes rapid heat exchange through the heat conduction seat 11 to reduce the temperature of the device. At the same time, under the action of the cooling component, the cooling water enters the spiral pipe 19 through the second water outlet pipe 10, and the spiral pipe 19 cools the diversion cooling seat 18, thereby timely cooling the device to avoid excessive temperature, which may cause the polymer emulsion to not be synthesized smoothly. The overall device has good heat dissipation performance, enabling continuous production of the polymer emulsion without waiting for heat dissipation. Through the setting of the uniform flow surface 15 and the drainage groove 16, the uniformity of the initiator and the oil-water mixture entering the flow channel area is improved, and the contact heat dissipation effect is enhanced.

[0035] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model, and any reference signs in the claims should not be regarded as limiting the claims involved.

[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A polymer emulsion continuous production device, comprising a tank body (1), wherein a base (5) is fixedly connected to the bottom of the tank body (1), characterized in that: The inner cavity of the tank body (1) is provided with a heat conducting seat (11), the heat conducting seat (11) is annular, the space between the outer wall of the heat conducting seat (11) and the inner cavity of the tank body (1) forms a cooling cavity (12), the upper end of the tank body (1) is connected with a cover plate (2) by bolts, the cover plate (2) seals the cooling cavity (12), and the middle part of the cover plate (2) is connected with a feed pipe (3), the cooling cavity (12) is connected with a first water inlet pipe (9) and a first water outlet pipe (4), the inner cavity of the heat conducting seat (11) is connected with a flow guide cooling pipe (5) by bolts The heat transfer seat (11) is provided with a heat transfer seat (18), the space between the outer wall of the heat transfer seat (18) and the inner cavity of the heat transfer seat (11) constitutes a flow channel area, the upper end of the heat transfer seat (18) is provided with a flow balancing surface (15), the flow balancing surface (15) is in a conical shape with a small upper part and a large lower part, the interval between the lower end of the feed pipe (3) and the flow balancing surface (15) constitutes an inlet (17), the inner cavity of the heat transfer seat (18) is provided with a cooling assembly, the lower end of the tank body (1) is provided with a discharge seat (6), and the discharge seat (6) is provided with a discharge pipe (7) and a control valve.

2. A polymer emulsion continuous production device according to claim 1, characterized in that: A partition (13) is fixedly connected between the left and right ends of the outer wall of the heat-conducting seat (11) and the inner cavity of the tank body (1), and the partition (13) separates the cooling cavity (12). The first water inlet pipe (9) and the first water outlet pipe (4) are both provided in two numbers, and the right end bottom and the left end top of the cooling cavity (12) on the front and rear sides are respectively connected to the first water inlet pipe (9) and the first water outlet pipe (4).

3. A polymer emulsion continuous production device according to claim 1, characterized in that: The cooling assembly comprises a spiral tube (19), a second water inlet pipe (8), and a second water outlet pipe (10); the inner cavity of the guide cooling seat (18) is connected to the spiral tube (19) by bolts; the inlet and outlet of the spiral tube (19) are respectively connected to the second water inlet pipe (8) and the second water outlet pipe (10).

4. A polymer emulsion continuous production device according to claim 3, characterized in that: The second water inlet pipe (8) and the second water outlet pipe (10) penetrate the discharge seat (6) and are in sealing cooperation with the discharge seat (6).

5. The continuous polymer emulsion production device according to claim 1, characterized in that: The flow balancing surface (15) is evenly provided with flow diversion grooves (16) along the circumferential direction.

6. A polymer emulsion continuous production device according to claim 1, characterized in that: The inner cavity of the discharge seat (6) is in a conical shape that is larger at the top and smaller at the bottom, and the flow channel area is connected to the inner cavity of the discharge seat (6).

7. The continuous polymer emulsion production device according to claim 1, characterized in that: The inner wall of the heat conducting seat (11) is evenly provided with convex strips (14).