Forming device for stainless steel wall panel machining

Abstract

The utility model provides a forming device for stainless steel wall panel processing, which comprises a plurality of rolling modules which are rotatably arranged on a workbench, are adjustable in height and are used for bending and forming a panel to be processed, and each rolling module is provided with a limiting component for preventing the panel from deforming in the forming process. According to the utility model, the plurality of height-adjustable rolling modules used for bending and forming the plate to be processed are matched with the limiting components arranged on the rolling modules and used for preventing the plate from deforming in the forming process, so that the deformation position of the plate can be leveled in the forming process of the plate; and one-time rolling forming operation of the plate can be achieved by sequentially and independently adjusting the height of each rolling module, and the forming efficiency and effect of the plate are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel wall panel processing equipment, in particular to a forming device for stainless steel wall panel processing. Background Art

[0002] Wall panels are corrugated sheets that are rolled and cold-bent into various corrugated shapes according to the building maintenance design. The wall panels commonly used in the market are usually made of galvanized sheets and color-coated sheets as raw materials and rolled on a special press. These wall panel raw materials involve electroplating, painting and other processes, which are complex and polluting, and their lifespan is much shorter than the lifespan of the building. They need frequent maintenance or replacement, and the comprehensive use cost is high. If stainless steel strips are used instead of the above raw materials to make wall panels, the above problems can be completely overcome. They are green, energy-saving, environmentally friendly, and beautiful. Due to their corrosion characteristics, their lifespan can be the same as that of the building and they can be fully recycled. The comprehensive use cost is even lower than the above commonly used wall panels. However, since the strength, toughness, elasticity and other mechanical properties of stainless steel strips are much higher than those of the above-mentioned raw materials, directly using the above-mentioned existing special corrugated plate machines for roller rolling production of stainless steel wall panels will result in insufficient rolling force of the unit and no corresponding plate and strip limiting device. The plates and strips are not formed in place, and it is easy to have serious quality problems such as warping of the two ends or edges of the plates and "water ripples" on the plate surface during the forming process. The technical indicators required for the shape and aesthetics of the wall panels cannot be met, resulting in an extremely high scrap rate of stainless steel wall panels, which greatly reduces the yield rate of wall panels and significantly increases production costs. Utility Model Content

[0003] In view of this, the utility model provides a forming device for processing stainless steel wall panels, which can realize the flattening of the deformed position of the plate during the forming process through multiple height-adjustable rolling dies for bending and forming the plate to be processed, and the limit components arranged on the rolling dies for preventing the plate from deforming during the forming process, and can realize a one-time rolling forming operation of the plate by adjusting the height of each group of rolling dies in sequence, thereby solving the serious quality problems such as warping of the two ends or edges of the plate and waves on the plate surface during the forming process of stainless steel wall panels made by existing special corrugated plate machines, so that the stainless steel wall panels meet the technical index requirements of the shape and aesthetics of the wall panels, greatly reduce the scrap rate of stainless steel wall panels, improve the yield rate of stainless steel wall panels, thereby greatly reducing the production cost.

[0004] In order to solve the above technical problems, the utility model provides a forming device for stainless steel wall panel processing, including a plurality of height-adjustable roller pressing dies rotatably arranged on a workbench for bending and forming the plate to be processed, each roller pressing die set is provided with a limit component for preventing the plate from deforming during the forming process. The utility model can realize the leveling of the deformation position of the plate during the forming process by means of a plurality of height-adjustable roller pressing dies for bending and forming the plate to be processed in cooperation with the limit component for preventing the plate from deforming during the forming process provided on the roller pressing die, and can realize a one-time roller forming operation of the plate by adjusting the height of each group of roller pressing dies separately in sequence.

[0005] Fixed seats are respectively arranged on the left and right sides of the workbench. Each rolling die set includes a pair of fixed shafts arranged in the fixed seat and distributed up and down with adjustable spacing. The outer side of the lower fixed shaft is connected to the output shaft end of the driving member located in the same straight line with the fixed shaft by a universal coupling. The driving member is a servo motor. A four-axis gearbox is arranged at the output shaft end of the servo motor. The other three output shafts of the four-axis gearbox are respectively connected with three universal couplings. A reducer is arranged between the output shaft of each four-axis gearbox and the universal coupling. One end of each universal coupling is detachably connected to the output shaft of the driving member through a flange. A rotating bearing is arranged on the outer side of each fixed shaft. Each rotating bearing A bearing seat is provided on the outside, and the bearing seat is slidably arranged on the fixed seat. The inner side of the inner ring of each rotating bearing is fixed together with the fixed shaft located on the same straight line therewith, and the other end of each universal coupling is fixed together with the outer side of the inner ring of the rotating bearing. A fixed shaft is rotatably arranged in the bearing seat, and a forming roller for forming the plate is arranged on each fixed shaft. The utility model can drive the inner rings of four rotating bearings connected to the universal coupling to rotate with the fixed shaft and the forming rollers on the fixed shaft through the rotation of the output shaft of the servo motor through the four-axis gear box and the reducer, and the forming operation of the plate is realized through the cooperation of the upper and lower forming rollers, and the operation is more convenient.

[0006] A limiting assembly is arranged on the fixed shafts on the left and right sides of each forming roller, and the limiting assembly includes a limiting cylinder sleeved on the outside of the fixed shaft, and a limiting sleeve is arranged on the outside of the limiting cylinder for preventing the two ends of the plate from warping during the forming process. The limiting sleeve is a rubber sleeve. The utility model can achieve a limiting effect on the plate during the forming process by the limiting sleeve arranged on the outside of the forming roller, thereby preventing it from warping and deformation, and the operation is more convenient.

[0007] On the left and right sides of the workbench, fixing seats are detachably arranged respectively. A threaded sleeve is arranged at the lower part of the fixing seat. A first bolt is in threaded connection with the threaded sleeve. A limiting plate is arranged at the upper part of the fixing seat. A second bolt is in threaded connection with the limiting plate. Locking nuts are respectively arranged on the upper and lower sides of the second bolt and located on the limiting plate. A fixed bearing is arranged on the upper part of the bearing seat and on the axis of the second bolt. The inner ring of the fixed bearing is fixedly arranged together with the second bolt, and the outer ring of the fixed bearing is fixedly arranged on the upper bearing seat. There are two bearing seats, which are respectively located on the left and right sides of the fixed shaft. The utility model can adjust the height of the lower bearing seat by screwing the first bolt, and adjust the height of the upper bearing seat by screwing the second bolt, so as to conveniently and quickly adjust the distance between the two forming rollers, which is more convenient and efficient.

[0008] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0009] 1. The utility model can cooperate with a plurality of height-adjustable roll pressing modules for bending and forming a to-be-processed plate and a limiting component arranged on the roll pressing module for preventing the plate from deforming during the forming process to level the deformed position of the plate while forming the plate, and can realize the one-time roll forming operation of the plate by sequentially and separately adjusting the height of each group of roll pressing modules, solving the serious quality problems that the two ends or edges of the plate are easily warped and the plate surface has waves during the forming process of the existing special profiled plate machine for making stainless steel wall panels, and greatly improving the forming efficiency and effect of the plate.

[0010] 2. The utility model can drive the inner rings of four rotating bearings connected with universal couplings, together with the fixed shaft and the forming rollers on the fixed shaft, to rotate through the rotation of the output shaft of the servo motor through the action of the four-axis gearbox and the reducer, and realize the forming operation of the plate through the cooperation of the upper and lower forming rollers, and the operation is more convenient.

[0011] 3. The utility model can adjust the height of the lower bearing seat by screwing the first bolt to ensure that the movement of each plate from front to back is on the same horizontal plane or the same inclined plane. When the whole plate is longitudinally uneven from front to back, the height of the bearing seat at the uneven position can be adjusted by screwing the first bolt at the corresponding position to straighten the longitudinal bending of the plate, and the height of the upper bearing seat can be adjusted by screwing the second bolt, so as to conveniently and quickly adjust the distance between the two forming rollers, so as to adjust the magnitude of the rolling force, which is more convenient and efficient.

[0012] 4. The utility model can realize the flattening operation on the deformed position of the plate during the forming process of the plate by means of a plurality of roll pressing modules with adjustable heights for bending and forming the plate to be processed, in cooperation with a limiting component arranged on the roll pressing module to prevent the plate from deforming during the forming process, solving the problems that the surface unevenness is particularly obvious during and after the construction process, the "water ripple" appears on the surface of the wall panel, and the appearance of the product is affected and the visual perception is poor under the direct sunlight. Brief Description of the Drawings

[0013] Figure 1 It is a schematic structural view of the roll pressing module and the limiting component in the forming device for processing stainless steel wall panels of the utility model;

[0014] Figure 2 It is an isometric view of the roll pressing module and the limiting component in the forming device for processing stainless steel wall panels of the utility model;

[0015] Figure 3 It is a front view of the roll pressing module and the limiting component in the forming device for processing stainless steel wall panels of the utility model;

[0016] Figure 4 It is a side view of the roll pressing module and the limiting component in the forming device for processing stainless steel wall panels of the utility model.

[0017] Description of the reference numerals: 100, roll pressing module; 101, universal coupling; 102, bearing seat; 103, fixed shaft; 104, forming roll; 200, limiting component; 201, limiting cylinder; 202, limiting sleeve; 300, fixed seat; 400, threaded sleeve; 500, first bolt; 600, limiting plate; 700, second bolt; 800, fixing nut. Detailed Description of the Embodiment

[0018] To make the objectives, technical solutions and advantages of the embodiments of the utility model clearer, the following will combine the accompanying drawings of the embodiments of the utility model Figures 1-4 to clearly and completely describe the technical solutions of the embodiments of the utility model. Obviously, the described embodiments are some but not all of the embodiments of the utility model. Based on the described embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the utility model.

[0019] Such as Figures 1-4As shown: This embodiment provides a forming device for processing stainless steel wall panels, including a plurality of height-adjustable rolling dies 100 rotatably arranged on a workbench for bending and forming a plate to be processed, each rolling die 100 is provided with a limit assembly 200 for preventing the plate from being deformed during the forming process. The utility model can realize the leveling of the deformed position of the plate during the forming process by using a plurality of height-adjustable rolling dies 100 for bending and forming the plate to be processed in cooperation with the limit assembly 200 provided on the rolling die 100 for preventing the plate from being deformed during the forming process, and can realize a one-time rolling forming operation of the plate by adjusting the height of each group of rolling dies 100 separately in turn, thereby solving the serious quality problems that the two ends or edges of the plate are easily warped and the plate surface has waves during the forming process of stainless steel wall panels made by the existing special corrugated plate machine, and greatly improves the forming efficiency and effect of the plate.

[0020] According to one embodiment of the utility model, Figures 1-4 As shown, a fixed seat 300 is provided on the left and right sides of the workbench respectively, and each rolling die set 100 includes a pair of fixed shafts 103 arranged in the fixed seat 300 and distributed up and down with adjustable spacing, and the outer side of the lower fixed shaft 103 is connected to the output shaft end of the driving member located on the same straight line with the universal coupling 101, and the driving member is a servo motor, and a four-axis gear box is provided at the output shaft end of the servo motor, and the other three output shafts of the four-axis gear box are respectively connected with the three universal couplings 101, and a reducer is provided between the output shaft of each four-axis gear box and the universal coupling 101, and one end of each universal coupling 101 is detachably connected to the output shaft of the driving member through a flange, and a rotating bearing is provided on the outer side of each fixed shaft 103, and each rotating bearing is provided on the outer side. There is a bearing seat 102, and the bearing seat 102 is slidably set on the fixed seat 300. The inner side of the inner ring of each rotating bearing is fixed together with the fixed shaft 103 located on the same straight line therewith, and the other end of each universal coupling 101 is fixed together with the outer side of the inner ring of the rotating bearing. A fixed shaft 103 is rotatably set in the bearing seat 102, and a forming roller 104 for forming the plate is set on each fixed shaft 103. The utility model can drive the inner rings of four rotating bearings connected to the universal coupling 101 to rotate with the fixed shaft 103 and the forming rollers 104 on the fixed shaft 103 through the rotation of the output shaft of the servo motor through the four-axis gear box and the reducer. The forming operation of the plate is realized through the cooperation of the upper and lower forming rollers 104, and the operation is more convenient.

[0021] According to another embodiment of the present invention, Figure 1 , Figure 2 and Figure 4As shown in the figure, a limiting component 200 is provided on each of the fixed shafts 103 on the left and right sides of each forming roller 104. The limiting component 200 includes a limiting cylinder 201 sleeved outside the fixed shaft 103, and a limiting sleeve 202 for preventing the two ends of the plate from warping during the forming process is arranged outside the limiting cylinder 201. The limiting sleeve 202 is a rubber sleeve. The utility model can realize the limiting effect on the plate during the forming process through the limiting sleeve 202 arranged outside the forming roller 104, avoid its warping deformation, and the operation is more convenient.

[0022] According to another embodiment of the present utility model, as Figure 1 and Figure 3 shown in the figure, fixing seats 300 are detachably arranged on the left and right sides of the workbench respectively. A threaded sleeve 400 is arranged at the lower part of the fixing seat 300. A first bolt 500 is in threaded connection with the threaded sleeve 400. A limiting plate 600 is arranged at the upper part of the fixing seat 300. A second bolt 700 is in threaded connection with the limiting plate 600. Locking nuts are respectively arranged on the upper and lower sides of the limiting plate 600 on the second bolt 700. A fixed bearing is arranged on the upper part of the bearing seat 102 on the axis of the second bolt 700. The inner ring of the fixed bearing is fixedly arranged together with the second bolt 700, and the outer ring of the fixed bearing is fixedly arranged on the upper bearing seat 102. There are two bearing seats 102, and they are respectively located on the left and right sides of the fixed shaft 103. The utility model can adjust the height of the lower bearing seat 102 by screwing the first bolt 500, and adjust the height of the upper bearing seat 102 by screwing the second bolt 700, so as to realize the convenient and rapid adjustment operation of the distance between the two forming rollers 104, which is more convenient and efficient.

[0023] The using method of the present utility model:

[0024] First of all, it needs to be clear that the forming device involved in the present utility model is mainly used for the bending and rolling forming operation of various stainless steel plates. Taking the rolling and bending forming of stainless steel wall panels as an example, the usage method of the present utility model is elaborated in detail. Here, it should be noted that the process involved in the present utility model is the forming operation of stainless steel wall panels by a forming device with multiple groups of rolling modules 100. When it is necessary to perform a forming operation on stainless steel wall panels, the following operating steps are followed: First, number and sort multiple groups of rolling modules 100 in sequence, install the forming rollers 104 on the rolling modules 100 required for each process, and at the same time, sleeved the limit sleeves 202 on the outer sides of the fixed shafts 103 and located on both sides of the forming rollers 104, and adjust the distance between the upper and lower forming rollers 104 by screwing the first bolt 500 and the second bolt 700 according to the depth of each rolling. After the adjustment is completed, the output shaft of the servo motor can be started to rotate. Through the rotation of the output shaft of the servo motor, the inner rings of the four rotating bearings connected to the universal coupling 101 are driven by the four-axis gearbox and the reducer to drive the fixed shaft 103 and the forming rollers 104 on the fixed shaft 103 to rotate. Through the cooperation of the upper and lower forming rollers 104, the forward transportation and forming operation of the plate are realized. The present utility model can cooperate with the limit assembly 200 provided on the rolling module 100, which is used to prevent the deformation of the plate during the forming process, and is used to flatten the deformed position of the plate while forming the plate, and can realize the one-time rolling and forming operation of the plate by sequentially and separately adjusting the height of each group of rolling modules 100, solving the serious quality problems such as the warping of the two ends or edges of the plate and the waviness of the plate surface that are likely to occur during the forming process of the existing special profiled plate machine for making stainless steel wall panels, and greatly improving the forming efficiency and effect of the plate.

[0025] In addition, it should also be noted that in the description of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific situation.

[0026] The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle described in the present utility model, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. A forming device for processing stainless steel wall panels, characterized in that: The invention comprises a plurality of height-adjustable roller pressing dies (100) rotatably arranged on the left and right sides of a workbench for bending and forming a plate to be processed, each of the roller pressing dies (100) being provided with a limit assembly (200) for preventing the plate from being deformed during the forming process, a fixed seat (300) being respectively arranged on the left and right sides of the workbench, each of the roller pressing dies (100) comprising a pair of fixed shafts (103) arranged in the fixed seat (300) and distributed up and down with adjustable spacing, the outer side of the lower fixed shaft (103) being drivingly connected to the output shaft end of a driving member located on the same straight line with the fixed shaft (103) by a universal coupling (101), one end of each universal coupling (101) being detachably connected to the output shaft of the driving member via a flange, the outer side of each fixed shaft (103) being provided with a rotating bearing, and the outer side of each rotating bearing being provided with A bearing seat (102) is arranged, the bearing seat (102) is slidably arranged on the fixed seat (300), the inner side of the inner ring of each rotating bearing is fixedly arranged with a fixed shaft (103) located on the same straight line with the rotating bearing, the other end of each universal coupling (101) is fixedly arranged with the outer side of the inner ring of the rotating bearing, a fixed shaft (103) is rotatably arranged in the bearing seat (102), a forming roller (104) for forming a plate is arranged on each fixed shaft (103), and a limiting assembly (200) is arranged on the fixed shaft (103) on the left and right sides of each forming roller (104), the limiting assembly (200) comprises a limiting cylinder (201) sleeved on the outside of the fixed shaft (103), and a limiting sleeve (202) is arranged on the outside of the limiting cylinder (201) for preventing the two ends of the plate from tilting during the forming process.

2. The forming device for processing stainless steel wall panels according to claim 1, characterized in that: The limiting sleeve (202) is a rubber sleeve.

3. The forming device for processing stainless steel wall panels according to claim 2, characterized in that: A fixed seat (300) is detachably provided on the left and right sides of the workbench, and a threaded sleeve (400) is provided at the lower part of the fixed seat (300). The threaded sleeve (400) is internally threadedly connected to a first bolt (500). A limiting plate (600) is provided at the upper part of the fixed seat (300), and a second bolt (700) is threadedly connected to the limiting plate (600). Locking nuts are provided on the second bolt (700) and on the upper and lower sides of the limiting plate (600). A fixed bearing is provided at the upper part of the bearing seat (102) and on the axis of the second bolt (700). The inner ring of the fixed bearing is fixedly provided together with the second bolt (700), and the outer ring of the fixed bearing is fixedly provided on the upper bearing seat (102).

4. The forming device for processing stainless steel wall panels according to claim 3, characterized in that: There are two bearing seats (102), which are respectively located on the left and right sides of the fixed shaft (103).

5. The forming device for processing stainless steel wall panels according to claim 4, characterized in that: The driving component is a servo motor.

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