Color steel rock wool board side plate forming mechanism
By designing the color steel rock wool board side plate molding mechanism, the adjustment of the bending roller size is achieved by using the lifting slider and the adjustment link, the problem of the bending roller cannot be adjusted in the prior art, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202421955431.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the prior art, the size of the bending roller cannot be adjusted, resulting in the need for overall replacement, which increases the production cost and low efficiency.
A color steel rock wool board side plate molding mechanism is designed, and the relative dimension adjustment of the bending pressure roller is achieved through the cooperation of the lifting slider and the adjustment link, thereby avoiding overall replacement.
It is realized that the size of the bent roller is adjusted as needed without replacing it, which improves working efficiency and reduces production costs.
Smart Images
Figure CN223043458U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of color steel rock wool board production, and specifically relates to a side plate forming mechanism for color steel rock wool boards. Background Technique
[0002] The rock wool color steel plate can meet the requirements of building heat insulation, sound insulation, fire prevention, etc., and achieve the goals of high quality, high efficiency, reliability and safety at the same time. The rock wool color steel plate mainly consists of upper color steel plate, rock wool interlayer, lower color steel plate and side plates and other structures. The upper color steel plate and the lower color steel plate are respectively adhesively fixed on the upper and lower surfaces of the rock wool interlayer under the action of adhesive. The side plates are installed on the side walls of the rock wool interlayer and are fixed by clamping with the upper and lower steel plates respectively to realize the assembly of the rock wool color steel plate. A side plate forming device is required in the process of processing the side plates.
[0003] At present, in the prior art, the side plate forming device mainly includes a forming bottom plate, a bending roller and a color steel strip and other structures. The bending roller is fixed above the forming bottom plate, and the color steel strip passes through the gap between the bending roller and the forming bottom plate. Under the extrusion cooperation between the forming bottom plate and the bending roller, the color steel strip is pressed into the side plate of the U-shaped color steel rock wool board.
[0004] However, in the prior art, the relative thickness of the rock wool color steel plate is different according to requirements, and thus the required side plate specifications are also different. Therefore, it is necessary to change the model of the bending roller on the forming bottom plate. However, the existing fixed bending roller cannot be adjusted in relative size, which makes it necessary to replace the roller as a whole. Therefore, it is necessary to prefabricate various models of bending rollers, which increases the production cost and the efficiency of replacing the bending roller as a whole is also low.
[0005] Therefore, in view of the above problems, a side plate forming mechanism for color steel rock wool boards is proposed. Content of the Utility Model
[0006] In order to make up for the deficiencies of the prior art and solve the problem that the existing fixed bending roller cannot be adjusted in relative size, which makes it necessary to replace the roller as a whole, a side plate forming mechanism for color steel rock wool boards is proposed.
[0007] The technical solution adopted by the present utility model to solve its technical problems is as follows: A side plate forming mechanism for a color steel rock wool board of the present utility model includes a forming substrate. An installation cover is fixed above the forming substrate. A lead screw is vertically fixed at the center of the top surface of the installation cover. Matching tracks are provided at the centers of the front and rear parts of the installation cover. A lifting slider is slidably sleeved between the outer walls of the lead screw. A first nut is installed above the lifting slider through a snap ring. The first nut is in threaded cooperation with the lead screw. A second nut is arranged above the first nut. The second nut is in threaded cooperation with the lead screw. Adjusting connecting rods are installed at the front and rear parts of the lifting slider through brackets. One end of each adjusting connecting rod is installed with a matching slider through a bracket. The outer wall of the matching slider is mutually fitted with the inner wall of the matching track.
[0008] Preferably, a Y-shaped connecting rod is arranged below the matching slider. L-shaped blocks are fixed at both lower ends of the Y-shaped connecting rod. An extrusion plate is arranged between one ends of the two L-shaped blocks. Adjusting collar rings are fixed at the other ends of the two L-shaped blocks. Annular bearings are fixed on the adjacent side walls of every two adjusting collar rings on each side.
[0009] Preferably, a pressure roller shaft rod is slidably installed between the inner walls of every two adjusting collar rings on each side. Limit rings are fixed at the outer walls of the pressure roller shaft rod near the edges of both ends. Clamping brackets are arranged on the outer walls of the two limit rings. The bottom surface of the clamping bracket is fixed to the top surface of the forming substrate.
[0010] Preferably, a long strip limit groove is provided on the outer wall of the pressure roller shaft rod. Shaping rings are slidably sleeved on the outer wall of the pressure roller shaft rod near the two adjusting collar rings. A limit convex block is fixed between the inner walls of the shaping rings. The outer wall of the limit convex block is mutually engaged with the inner wall of the long strip limit groove. The opposite side walls of the two shaping rings are respectively fixed to the two annular bearings.
[0011] Preferably, gears are fixed at both ends of the pressure roller shaft rod. Linkage chains are arranged at both ends of the two pressure roller shaft rods. The two linkage chains are respectively meshed with the gears on both sides.
[0012] Preferably, a motor is installed at the front part of the installation cover. The output shaft of the motor penetrates through the installation shaft and is connected to the axis of one of the gears.
[0013] The beneficial effects of the present utility model:
[0014] The utility model provides a forming mechanism for the side plates of color steel rock wool boards. The extrusion forming of the side plates is realized by the mutual extrusion between the two shaping rings and the extrusion plates in the front-back direction. Moreover, the device can adjust the relative position between the extrusion plates and the shaping rings in the front-back position by adjusting the lifting of the lifting slider, so that the device can adjust the relative size of the bending roller according to needs without replacing the bending roller, improving the work efficiency while reducing the production cost and increasing the practicability of the device. Description of the Drawings
[0015] The drawings described herein are used to provide a further understanding of the utility model and constitute a part of this application. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation to the utility model. In the drawings:
[0016] Figure 1 is the three-dimensional view of the utility model;
[0017] Figure 2 is the three-dimensional view of the mounting cover in the utility model;
[0018] Figure 3 is the three-dimensional view of the roller shaft rod in the utility model;
[0019] Figure 4 is the three-dimensional view of the extrusion plate in the utility model;
[0020] Figure 5 is the three-dimensional view of the Y-shaped connecting rod in the utility model;
[0021] Legend Explanation:
[0022] 1. Forming substrate; 11. Mounting cover; 12. Lead screw; 13. Fitting track; 2. Lifting slider; 21. First nut; 22. Second nut; 23. Adjusting connecting rod; 24. Fitting slider; 241. Y-shaped connecting rod; 242. L-shaped square block; 243. Extrusion plate; 244. Adjusting collar; 245. Ring bearing; 3. Roller shaft rod; 31. Limit ring; 32. Clamping bracket; 33. Long strip limit groove; 4. Shaping ring; 41. Limit convex block; 34. Gear; 35. Linkage chain; 5. Motor. Detailed Embodiment
[0023] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the utility model.
[0024] Specific embodiments are given below.
[0025] Please refer to Figures 1 - 5 , the utility model provides a side plate forming mechanism for color steel rock wool board, including a forming substrate 1, an installation cover 11 is fixed above the forming substrate 1, a lead screw 12 is vertically fixed at the center of the top surface of the installation cover 11, and fitting tracks 13 are provided at the centers of the front and rear parts of the installation cover 11. A lifting slider 2 is slidably sleeved between the outer walls of the lead screw 12. A first nut 21 is installed above the lifting slider 2 through a snap ring. The first nut 21 is in threaded cooperation with the lead screw 12. A second nut 22 is arranged above the first nut 21. The second nut 22 is in threaded cooperation with the lead screw 12. The front and rear parts of the lifting slider 2 are both installed with adjusting connecting rods 23 through brackets. One end of the adjusting connecting rod 23 is installed with a fitting slider 24 through a bracket. The outer wall of the fitting slider 24 fits with the inner wall of the fitting track 13;
[0026] During work, in order to solve the problem that the fixed bending roller cannot be adjusted in relative size, which makes it necessary to replace the roller as a whole, the installation cover 11 is installed on the forming substrate 1 to install the lead screw 12. The lifting slider 2 is slidably installed on the outer wall of the lead screw 12. The first nut 21 is installed above the lifting slider 2. The first nut 21 is in threaded connection with the lead screw 12, so that the relative position of the first nut 21 on the lead screw 12 can be controlled by screwing the first nut 21. And the connection between the first nut 21 and the lifting slider 2 through the snap ring enables the lifting slider 2 to follow the first nut 21 to adjust its phase position on the lead screw 12 without hindering its own rotation. The second nut 22 is screwed on the lead screw 12. The positions of the first nut 21 and the lifting slider 2 are fixed by the contact between the second nut 22 and the first nut 21 in a double-screw locking manner. The lifting slider 2 is linked with the fitting slider 24 through the adjusting connecting rod 23, so that the synchronous reverse position adjustment of the fitting slider 24 in the front and rear positions inside the fitting track 13 can be achieved by adjusting the relative position of the lifting slider 2.
[0027] Further, as Figure 5 shown, a Y-shaped connecting rod 241 is arranged below the fitting slider 24. L-shaped blocks 242 are fixed at both lower ends of the Y-shaped connecting rod 241. An extrusion plate 243 is arranged between one ends of the two L-shaped blocks 242. Adjusting collars 244 are fixed at the other ends of the two L-shaped blocks 242. Ring-shaped bearings 245 are fixed on the adjacent side walls of the two adjusting collars 244 on each side.
[0028] During operation, the fitting slider 24 fixes the L-shaped block 242 through the Y-shaped connecting rod 241. The pressing plate 243 is installed between one ends of the L-shaped block 242, enabling the pressing plate 243 to move synchronously and in the opposite direction following the fitting slider 24. The adjusting collar 244 is installed at the other end of the L-shaped block 242, and the adjusting collar 244 mounts the annular bearing 245.
[0029] Furthermore, as Figure 3 shown, a pressure roller shaft 3 is slidably installed between the inner walls of two of the adjusting collars 244 on each side. Limiting rings 31 are fixed to the outer wall of the pressure roller shaft 3 near the edges at both ends. Engaging brackets 32 are provided on the outer walls of the two limiting rings 31, and the bottom surface of the engaging brackets 32 is fixed to the top surface of the forming substrate 1.
[0030] During operation, the pressure roller shaft 3 is installed between the inner parts of the adjusting collars 244, and is installed through the limiting rings 31 on the pressure roller shaft 3 and the engaging brackets 32. The engaging brackets 32 are installed on the forming substrate 1, realizing the fixation of the pressure roller shaft 3 by the forming substrate 1, and the mutual engagement between the limiting rings 31 and the engaging brackets 32 does not interfere with the rotation of the pressure roller shaft 3.
[0031] Furthermore, as Figure 3 and Figure 5 shown, a long strip limiting groove 33 is formed on the outer wall of the pressure roller shaft 3. Fixing rings 4 are slidably sleeved on the outer wall of the pressure roller shaft 3 near the two adjusting collars 244. Limiting protrusions 41 are fixed between the inner walls of the fixing rings 4, and the outer wall of the limiting protrusions 41 is mutually engaged with the inner wall of the long strip limiting groove 33. The opposite side walls of the two fixing rings 4 are respectively fixed to the two annular bearings 245.
[0032] During operation, the pressure roller shaft 3 realizes the installation of the fixing ring 4 and also plays a limiting role on the fixing ring 4 through the mutual engagement between the long strip limiting groove 33 and the limiting protrusions 41 on the fixing ring 4. The fixing ring 4 is mutually fixed with the annular bearing 245, enabling it to change its position in the front-rear direction following the fitting slider 24.
[0033] Furthermore, as Figure 3 shown, gears 34 are fixed to both ends of the pressure roller shaft 3. Linkage chains 35 are provided at both ends of the two pressure roller shafts 3, and the two linkage chains 35 are respectively meshed with the gears 34 on both sides.
[0034] During operation, the gears 34 are installed at both ends of the pressure roller shaft 3, and the linkage between the gears 34 on both sides is realized through the linkage chains 35, enabling the pressure roller shafts 3 on both sides to rotate synchronously and in the same direction.
[0035] Furthermore, asFigure 1 As shown, a motor 5 is installed at the front part of the installation cover 11, and the output shaft of the motor 5 penetrates through the installation shaft and is connected to the axis of one of the gears 34.
[0036] During operation, the motor 5 is installed at the front part of the installation cover 11 and provides an output force for the rotation of the pressure roller shaft rod 3 through the connection with the gear 34.
[0037] Working principle: To solve the problem that the fixed bending pressure roller cannot be adjusted in relative size, which requires the overall replacement of the pressure roller, the installation cover 11 is installed on the forming substrate 1 to install the lead screw 12. The first nut 21 and the lifting slider 2 are connected by a snap ring, so that the lifting slider 2 can follow the first nut 21 to adjust its phase position on the lead screw 12 without hindering its own rotation. The second nut 22 is screwed onto the lead screw 12, and the positions of the first nut 21 and the lifting slider 2 are fixed by the contact between the second nut 22 and the first nut 21 in a double - helix locking manner. The lifting slider 2 is linked with the fitting slider 24 through the adjusting link 23, so that the adjustment of the relative position of the lifting slider 2 can achieve the purpose of synchronously and reversely adjusting the position of the fitting slider 24 in the fitting track 13 in the front - and - back positions. The fitting slider 24 fixes the L - shaped block 242 through the Y - shaped link 241. The extrusion plate 243 is installed between one ends of the L - shaped block 242, so that the extrusion plate 243 can move synchronously and reversely with the fitting slider 24. The adjusting collar 244 is installed at the other end of the L - shaped block 242, and the pressure roller shaft rod 3 is installed between the adjusting collars 244. The pressure roller shaft rod 3 is installed on the forming substrate 1 through the limit ring 31 on the pressure roller shaft rod 3 and the engaging bracket 32, and the engaging bracket 32 is installed on the forming substrate 1, realizing the fixation of the pressure roller shaft rod 3 by the forming substrate 1. The pressure roller shaft rod 3 is engaged with the limit convex block 41 on the shaping ring 4 through the long strip limit groove 33, which not only realizes the installation of the pressure roller shaft rod 3 on the shaping ring 4 but also plays a limiting role on the shaping ring 4. The shaping ring 4 is fixed with the annular bearing 245, so that it can change its position in the front - and - back direction following the fitting slider 24. The side plates are extruded and formed by the mutual extrusion between the two shaping rings 4 and the extrusion plates 243 in the front - and - back directions respectively. The gears 34 are installed at both ends of the pressure roller shaft rod 3, and the two gears 34 are linked through the linkage chain 35, so that the two pressure roller shaft rods 3 can rotate synchronously and in the same direction. The motor 5 provides an output force for the rotation of the pressure roller shaft rod 3.
[0038] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments, and what is described in the above embodiments and the specification is only to illustrate the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A color steel rock wool board side plate forming mechanism, comprising a forming base plate (1), a mounting cover (11) is fixed above the forming base plate (1), a screw rod (12) is vertically fixed at the center of the top surface of the mounting cover (11), a fitting track (13) is provided at the front and rear centers of the mounting cover (11), and a lifting slider (2) is slidably sleeved between the outer walls of the screw rod (12), characterized in that: A first nut (21) is mounted above the lifting slider (2) via a snap ring, the first nut (21) and the screw rod (12) are threadedly engaged, a second nut (22) is arranged above the first nut (21), the second nut (22) and the screw rod (12) are threadedly engaged, an adjusting link (23) is mounted at the front and rear of the lifting slider (2) via a bracket, a matching slider (24) is mounted at one end of the adjusting link (23) via a bracket, and an outer wall of the matching slider (24) and an inner wall of the matching track (13) are mutually engaged.
2. A color steel rock wool board side panel forming mechanism according to claim 1, characterized in that: A Y-shaped connecting rod (241) is arranged below the fitting slider (24), L-shaped blocks (242) are fixed to both ends below the Y-shaped connecting rod (241), an extrusion plate (243) is arranged between one ends of the two L-shaped blocks (242), an adjustment ring (244) is fixed to the other ends of the two L-shaped blocks (242), and an annular bearing (245) is fixed to the adjacent side walls of the two adjustment rings (244) on each side.
3. A color steel rock wool board side panel forming mechanism according to claim 2, characterized in that: A pressure roller shaft (3) is slidably mounted between the inner walls of the two adjustment rings (244) on each side, and a limiting ring (31) is fixed to the outer wall of the pressure roller shaft (3) near the two end edges, and a snap-fit bracket (32) is provided at the outer wall of the two limit rings (31), and the bottom surface of the snap-fit bracket (32) is fixed to the top surface of the molding substrate (1).
4. A color steel rock wool board side panel forming mechanism according to claim 3, characterized in that: The outer wall of the pressure roller shaft (3) is provided with a long limiting groove (33), and a shaping ring (4) is slidably sleeved on the outer wall of the pressure roller shaft (3) near the two adjustment rings (244), and a limiting protrusion (41) is fixed between the inner walls of the shaping rings (4), and the outer wall of the limiting protrusion (41) and the inner wall of the long limiting groove (33) are mutually pulled together, and the opposite side walls of the two shaping rings (4) are respectively fixed to the two annular bearings (245).
5. A color steel rock wool board side panel forming mechanism according to claim 4, characterized in that: Gears (34) are fixed to both ends of the pressure roller shaft (3), and linkage chains (35) are provided at both ends of the two pressure roller shafts (3), and the two linkage chains (35) are respectively meshed with the gears (34) on both sides.
6. A color steel rock wool board side panel forming mechanism according to claim 5, characterized in that: A motor (5) is installed at the front of the installation cover (11), and an output shaft of the motor (5) passes through the installation shaft and is connected to the axis of one of the gears (34).