Stainless steel air conditioner support machining equipment

Abstract

The utility model belongs to the technical field of air conditioner support machining, and particularly relates to stainless steel air conditioner support machining equipment which comprises a squeeze riveter base and an operation table arranged on one side of the squeeze riveter base, a brake motor is fixedly connected to the bottom of the operation table, and a first through hole and a second through hole are formed in the middle of the operation table in a penetrating mode. The output end of the brake motor penetrates through the first through hole through a coupler to be fixedly connected with a rotating disc, the bottom of the operation table right facing the second through hole is fixedly connected with a driving motor, the output end of the driving motor penetrates through the second through hole through a coupler to be fixedly connected with a gear disc, and the outer side of the gear disc is in meshed connection with a gear column. And a mold assembly is arranged between the gear column and the turntable. A plurality of wall-mounted frames can be assembled at the same time to prepare for riveting by arranging the rotating disc and the die assemblies, a plurality of connecting positions of the wall-mounted frames can be sequentially rotated to the position below the riveting head for riveting by arranging the gear column and the gear disc, and the product quality is improved while the working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of air conditioner bracket processing, and particularly relates to a processing device for stainless steel air conditioner brackets. Background Technique

[0002] An air conditioner, that is, an air conditioner, refers to a device that uses artificial means to adjust and control parameters such as the temperature, humidity, and flow rate of the air in a building or structure. It is an indispensable part of modern life and provides people with a comfortable living environment.

[0003] An air conditioner bracket is a metal structural member specifically used for installing an air conditioner outdoor unit. Its main function is to ensure that the air conditioner outdoor unit can be safely and firmly fixed on the exterior wall of a building to prevent it from falling or shifting due to wind force, gravity, or other external force factors, which may cause safety accidents or property losses. Air conditioner brackets are usually made of metal materials such as stainless steel and galvanized sheets. These materials have good corrosion resistance, load-bearing capacity, and stability, and can cope with various harsh climate conditions. The design of the bracket takes into account factors such as the load-bearing capacity of the installation position, wind direction, size and weight of the outdoor unit to ensure its safety and stability. The air conditioner bracket is an important and indispensable component for installing the air conditioner outdoor unit, and its quality and installation quality are directly related to the safe use of the air conditioner outdoor unit and the overall safety of the building.

[0004] When making the wall-mounted bracket of a stainless steel air conditioner bracket, three stainless steel angle steels need to be assembled in a specified stable shape, and then the riveting machine can be started to firmly rivet the connection parts together according to the cold rolling principle through rivets.

[0005] However, the existing riveting machine requires manual cooperation. First, three stainless steel angle steels need to be assembled in a specified shape. Then, the connecting rivets need to be placed at the joints of two by two. After that, the rivets are placed under the riveting machine. Finally, starting the riveting machine can complete one riveting. That is, making one wall-mounted bracket requires manual adjustment of the position three times to complete the riveting, and only after the previous wall-mounted bracket is completely riveted can new stainless steel angle steels be placed for riveting. The efficiency is very low, and manual splicing may cause large position errors, affecting the product quality. Content of the Utility Model

[0006] The purpose of the utility model is to provide a processing device for stainless steel air conditioner brackets, which can conveniently assemble three stainless steel angle steels in the standard shape of the wall-mounted bracket by setting a die assembly. By setting a turntable and multiple die assemblies, multiple wall-mounted brackets can be assembled simultaneously for riveting preparation. The setting of the gear column and the gear disc can rotate multiple joints of the wall-mounted bracket to the lower part of the riveting head in sequence for riveting, improving the work efficiency and the product quality at the same time.

[0007] The technical solution adopted by the present utility model is as follows:

[0008] A processing device for a stainless steel air conditioner bracket includes a riveting machine base and an operating table arranged on one side of the riveting machine base. A braking motor is fixedly connected to the bottom of the operating table. A first through hole and a second through hole are respectively formed through the middle of the operating table. The output end of the braking motor passes through the first through hole through a coupling and is fixedly connected to a turntable. A driving motor is fixedly connected to the bottom of the operating table opposite to the second through hole. The output end of the driving motor passes through the second through hole through a coupling and is fixedly connected to a gear disk. A gear column is meshed and connected to the outside of the gear disk. A mold assembly is arranged between the gear column and the turntable.

[0009] As a preferred solution, the mold assembly includes a bearing base fixedly connected to the surface of the turntable. A rotating shaft is fixedly connected to the rotating end of the bearing base. A mold disk is fixedly connected to the exposed end of the rotating shaft. A mold groove in the shape of a bracket is formed on the surface of the mold disk.

[0010] As a preferred solution, adjacent mold assemblies and the gear column are equidistantly arranged on the surface of the turntable.

[0011] As a preferred solution, a gearless area and a gear area are arranged on the gear disk, and the gearless area and the gear area are arranged at intervals.

[0012] As a preferred solution, the top of the rotating shaft has a thread, the bottom of the mold disk is in the shape of a nut, and the top of the rotating shaft is threadedly connected to the bottom of the mold disk.

[0013] As a preferred solution, a hydraulic system is arranged on the top of the riveting machine base, and a riveting head is fixedly connected to the end of the hydraulic system.

[0014] The technical effect achieved by the present utility model is as follows:

[0015] The present utility model is provided with a braking motor, a turntable and a mold assembly in cooperation. The rivets and three stainless steel angle steels are assembled in accordance with the specified shape and placed in multiple mold grooves at the same time. When the riveting machine works, by setting the timed riveting time of the riveting machine, the angle steels rotating on the turntable can be riveted in sequence, so that riveting can be carried out while splicing, avoiding the situation that a new stainless steel angle steel can only be placed after the previous wall-mounted bracket is completely riveted, and improving the work efficiency.

[0016] The present utility model is provided with a gear column and a gear disk that can be meshed and connected. Since the gear disk is provided with a gearless area and a gear area at intervals, the gear disk can sequentially rotate the multiple joints of the wall-mounted bracket to the lower part of the riveting head for riveting operations, further improving the work efficiency and avoiding the problem of large errors caused by manual placement. Brief Description of the Drawings

[0017] Figure 1 is a three-dimensional structural schematic diagram of an embodiment of the present utility model;

[0018] Figure 2 is a three-dimensional structural schematic diagram of a mold assembly in an embodiment of the present utility model;

[0019] Figure 3 is a three-dimensional structural schematic diagram of a gear disk in an embodiment of the present utility model;

[0020] Figure 4 is in an embodiment of the present utility model Figure 1 partial enlarged structural schematic diagram of A.

[0021] In the drawings, the list of components represented by each reference numeral is as follows:

[0022] 1. Riveting machine base; 2. Operating table; 3. Brake motor; 4. First through hole; 5. Turntable; 6. Mold assembly; 61. Bearing base; 62. Rotating shaft; 63. Mold disk; 64. Mold cavity; 7. Gear column; 8. Gear disk; 9. Driving motor; 10. Second through hole; 11. Hydraulic system; 12. Riveting head. Detailed Embodiment

[0023] In order to make the purpose and advantages of the present utility model clearer, the present utility model will be specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present utility model, and does not strictly limit the specific scope of protection claimed by the present utility model.

[0024] As Figures 1-4 shown, a stainless steel air conditioner bracket processing device includes a riveting machine base 1 and an operating table 2 arranged on one side of the riveting machine base 1, and a brake motor 3 is fixedly connected to the bottom of the operating table 2. A first through hole 4 and a second through hole 10 are respectively penetrated through the middle of the operating table 2. The output end of the brake motor 3 is fixedly connected to a turntable 5 through a coupling passing through the first through hole 4. Then, when the brake motor 3 works, the turntable 5 fixedly connected to it can rotate intermittently. By setting the timed riveting time of the riveting machine, riveting is performed on the angle steels equidistantly arranged on the turntable 5.

[0025] Refer to the attached Figures 2-4, wherein, in this embodiment, in order to ensure accurate splicing positions and to sequentially rotate the three riveting points of the wall-mounted bracket to the lower side of the riveting head 12 for riveting operations, a driving motor 9 is fixedly connected to the bottom of the operating table 2 opposite to the second through hole 10, and the output end of the driving motor 9 is fixedly connected to a gear disk 8 through a coupling passing through the second through hole 10. The outer side of the gear disk 8 is meshed with a gear column 7. At the same time, the gear disk 8 is provided with a gearless area and a gear area, and the gearless area and the gear area are arranged at intervals. In this embodiment, three gearless areas and gear areas are respectively provided. Then, when the driving motor 9 is started, the gear disk 8 will rotate at a constant speed. When the gear area of the gear disk 8 contacts the gear column 7, they will be meshed and connected. At this time, the gear disk 8 will drive the gear column 7 to rotate. When rotating to the gearless area, the gear disk 8 will be disengaged from the gear column 7 and this cycle repeats. After the gear column 7 traverses all the gear areas and gearless areas of the gear disk 8, the braking motor 3 can drive the turntable 5 to continue rotating.

[0026] Furthermore, a die assembly 6 is provided between the gear column 7 and the turntable 5. The die assembly 6 includes a bearing base 61 fixedly connected to the surface of the turntable 5. The rotating end of the bearing base 61 is fixedly connected to a rotating shaft 62. The exposed end of the rotating shaft 62 is fixedly connected to a die disk 63. The surface of the die disk 63 is provided with a die groove 64 in the shape of a bracket. The rivet and three stainless steel angle steels can be assembled and placed into the die groove 64 according to the specified shape at the same time. When the gear column 7 rotates, the rotating shaft 62 rotates, and then the die disk 63 and its die groove 64 rotate accordingly. Since the three riveting points are all arranged on the rotation trajectory of the die disk 63, through the meshing arrangement of the gear column 7 and the gear disk 8, the connection points of the rivet and the three stainless steel angle steels placed in the die groove 64 can be sequentially rotated to the lower side of the riveting head 12, and riveting operations are carried out in cooperation with the set riveting interval time, reducing the low efficiency and high error caused by manual placement positions.

[0027] At the same time, in order to facilitate the simultaneous splicing of multiple wall-mounted brackets, adjacent die assemblies 6 and gear columns 7 are equidistantly arranged on the surface of the turntable 5. In this embodiment, four groups are provided. After the angle steel placed in the previous die assembly 6 is riveted, it can be taken out, and new angle steel to be riveted is placed in. This avoids the situation where new stainless steel angle steel can only be placed after the previous wall-mounted bracket is completely riveted, improving the work efficiency.

[0028] Furthermore, a hydraulic system 11 is provided on the top of the riveting machine base 1. The end of the hydraulic system 11 is fixedly connected to a riveting head 12. The up and down movement of the riveting head 12 is controlled by the hydraulic system 11 to carry out riveting operations.

[0029] The working principle of the present utility model is as follows: First, after assembling the rivet and three stainless steel angle steels in accordance with the specified shape, they are placed into the die groove 64. When the brake motor 3 operates, the turntable 5 fixedly connected thereto can intermittently rotate the die groove 64 under the riveting head 12. When the driving motor 9 operates, the gear disk 8 rotates at a constant speed. When the gear area of the gear disk 8 contacts the gear column 7, they will be meshed and connected. At this time, the gear disk 8 will drive the gear column 7 to rotate. When it rotates to the non-gear area, the gear disk 8 will be disengaged from the gear column 7. When the gear column 7 rotates, the rotating shaft 62 rotates, and then the die disk 63 and its die groove 64 rotate accordingly. The connection part of the rivet and the three stainless steel angle steels placed in the die groove 64 can be successively rotated under the riveting head 12 for riveting operation.

[0030] Secondly, after the gear column 7 traverses all the gear areas and non-gear areas of the gear disk 8, the angle steel in the die assembly 6 is completely riveted. The brake motor 3 will drive the turntable 5 to continue rotating, and then the riveted wall-mounted rack can be taken out, and the new angle steel to be riveted can be placed in, avoiding the situation that only after the previous wall-mounted rack is completely riveted can the new stainless steel angle steel be placed, thus improving the work efficiency.

[0031] The above is only the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and retouches can be made, and these improvements and retouches should also be regarded as the protection scope of the present utility model. The structures, devices, and operation methods not specifically described and explained in the present utility model, unless otherwise specified and limited, are implemented according to the conventional means in the art.

Claims

1. A stainless steel air conditioner bracket processing device, comprising a riveting machine base (1) and an operating table (2) arranged on one side of the riveting machine base (1), characterized in that: A brake motor (3) is fixedly connected to the bottom of the operating table (2); a first through hole (4) and a second through hole (10) are respectively penetrated in the middle of the operating table (2); an output end of the brake motor (3) is fixedly connected to a turntable (5) through the first through hole (4) via a coupling; a drive motor (9) is fixedly connected to the bottom of the operating table (2) opposite to the second through hole (10); an output end of the drive motor (9) is fixedly connected to a gear plate (8) through the second through hole (10) via a coupling; a gear column (7) is meshingly connected to the outer side of the gear plate (8); a mold assembly (6) is arranged between the gear column (7) and the turntable (5).

2. The stainless steel air conditioner bracket processing equipment according to claim 1 is characterized by: The mold assembly (6) comprises a bearing base (61) fixedly connected to the surface of the turntable (5); a rotating shaft (62) is fixedly connected to the rotating end of the bearing base (61); a mold plate (63) is provided at the exposed end of the rotating shaft (62); and a mold groove (64) in the shape of a bracket is provided on the surface of the mold plate (63).

3. The stainless steel air conditioner bracket processing equipment according to claim 1 is characterized by: The adjacent mold assemblies (6) and the gear columns (7) are arranged equidistantly on the surface of the turntable (5).

4. The stainless steel air conditioner bracket processing equipment according to claim 1 is characterized by: The gear plate (8) is provided with a gearless area and a gear area, and the gearless area and the gear area are arranged at intervals.

5. The stainless steel air conditioner bracket processing equipment according to claim 2 is characterized by: The top of the rotating shaft (62) is threaded, the bottom of the mold plate (63) is nut-shaped, and the top of the rotating shaft (62) and the bottom of the mold plate (63) are connected via threads.

6. The stainless steel air conditioner bracket processing equipment according to claim 1 is characterized by: A hydraulic system (11) is provided on the top of the riveting machine base (1), and a riveting head (12) is fixedly connected to the end of the hydraulic system (11).

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