Sand floating machine for railway part casting

By designing a sand floating machine for casting of railway parts including fan, treatment chamber, cleaning mechanism and feed pipe, the problems of difficulty in removing sand on the surface of parts and insufficient working continuity in the prior art are solved, and a higher quality casting surface and continuous working ability are achieved.

CN223043585UActive Publication Date: 2025-07-01LIANXIANG (QUANJIAO) RAIL TRANSIT EQUIP CO LTD
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Patent Information

Application Number
CN202422058733.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-01
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

When handling railway parts, existing sand floating machines are difficult to effectively remove sand from uneven areas on the surface of the parts, and their work continuity is insufficient.

Method used

A sand floating machine for casting railway parts is designed, including a fan, a processing chamber, a cleaning mechanism and a feed pipe. The fan generates airflow to suspend the sand particles. A cleaning mesh plate and a spring telescopic rod are provided in the treatment chamber to remove excess sand, and a feed pipe is used for sanding and continuous work.

Benefits of technology

The effective removal of sand on the surface of the part is achieved, the surface finish and casting quality of the part is improved, and the continuous work of the sand floating machine is ensured through the design of the feed pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sand floating machines, in particular to a sand floating machine for railway part casting, which comprises a machine body and a fan connected to one side of the machine body, and a processing cavity is arranged in the fan. A cleaning mechanism mounted on one side of the machine body is arranged at an opening in one side of the treatment cavity, a feeding hopper is connected to the side, away from the cleaning mechanism, of the machine body, a feeding pipe is connected to the bottom of the feeding hopper, a sand outlet communicated with the treatment cavity is formed in one side of the feeding pipe, and a feeding piece is mounted in the feeding pipe; the fan works, sand grains are suspended, distributed and adhered in the treatment cavity, parts can be placed in the treatment cavity to be treated, then the parts are taken out from the opening in one side of the treatment cavity and knocked on the cleaning screen plate, and meanwhile the cleaning screen plate shakes under the action of the spring telescopic rod. And redundant sand on the part falls into a cavity formed by the positioning box and the extending box to be collected, the part is conveyed to a next machining point, and scattering of the redundant sand can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of floating sand machines, in particular to a floating sand machine for casting railway parts. Background Technique

[0002] The floating sand machine for casting railway parts is an important piece of equipment in casting equipment, mainly used for processing casting sand during the metal casting process, especially when casting railway parts. The floating sand machine generates air flow through a specific mechanism, making the sand grains suspended and evenly distributed inside the equipment. This evenly distributed sand grains helps to form a uniform and dense layer of molding sand on the surface of the parts, thereby improving the quality and surface finish of the castings.

[0003] In a novel floating sand machine disclosed in the existing patent publication number CN216027951U, it includes a machine shell and a cover shell. There is a sand hanging cavity inside the machine shell, and a storage channel communicating with the sand hanging cavity is opened on the cover shell. A scraping plate that fits the bottom surface of the storage channel is slidably connected inside the storage channel; by moving the scraping plate, the bottom surface of the scraping plate moves relative to the bottom surface of the storage channel to scrape the sand on the bottom surface of the storage channel, and the sand falls into the sand hanging cavity as the scraping plate moves, bringing back the sand that has fallen from the wax mold into the sand hanging cavity.

[0004] When the above floating sand machine is in use, it can scrape off the excess sand, but the surface of the parts is uneven and it is not easy to scrape off, so it needs to be improved. Moreover, the working continuity of the above floating sand machine still needs to be improved. In view of the above problems, a floating sand machine for casting railway parts is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to provide a floating sand machine for casting railway parts to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A floating sand machine for casting railway parts includes a machine body and a blower connected to one side of the machine body. There is a processing cavity inside the blower;

[0008] At the opening on one side of the processing cavity, a cleaning mechanism is installed on one side of the machine body. A feeding hopper is connected to the side of the machine body away from the cleaning mechanism. The bottom of the feeding hopper is connected to a feeding pipe. There is a sand outlet communicating with the processing cavity on one side of the feeding pipe. A feeding member is installed inside the feeding pipe for replenishing sand into the processing cavity;

[0009] The cleaning mechanism includes a positioning box and an extension box slidably installed on one side of the positioning box. A positioning member is installed on the positioning box to fix the sliding position of the extension box;

[0010] A cleaning screen plate is rotatably installed in the extension box. A spring telescopic rod is hinged to the bottom of the cleaning screen plate, and one end of the spring telescopic rod away from the cleaning screen plate is hinged to the extension box.

[0011] In an alternative embodiment: The feeding member includes a rotating rod and a plurality of partition plates. The rotating rod is rotatably installed in the feeding pipe. The partition plates are connected to the outer wall of the rotating rod, and the plurality of partition plates are arranged in a circumferential array. The side of the partition plate away from the rotating rod is slidably engaged with the inner wall of the feeding pipe. A motor for driving the rotating rod to rotate is installed on one side of the feeding pipe.

[0012] In an alternative embodiment: Fixed strips are connected to both sides of the positioning box. A hook for hanging the fixed strip is connected to one side of the machine body, and bolt holes are provided on the fixed strip.

[0013] In an alternative embodiment: The positioning member includes a positioning bolt threadedly connected to the positioning box. A plurality of positioning holes for cooperating with the positioning bolt are provided at the bottom end of the side wall of the extension box. A receiving groove for slidably receiving the extension box is provided on the side of the positioning box away from the machine body.

[0014] In an alternative embodiment: Shafts are connected to both sides of the top end of the cleaning screen plate. Rotating grooves for the rotation of the shafts are provided on the inner wall of the extension box. The spring telescopic rod includes a sleeve rod and a sliding rod slidably connected in the sleeve rod. The sliding rod extends into the sleeve rod and is connected to a spring. The sleeve rod is hinged to the extension box, and the sliding rod is hinged to the cleaning screen plate.

[0015] In an alternative embodiment: Two groups of guiding rails are connected to the machine body. The guiding rails extend from the top of the machine body to the side wall of the machine body. A protective cover plate is slidably installed between the two groups of guiding rails.

[0016] In an alternative embodiment: An air spraying pipe is provided at the bottom of the processing chamber. The air spraying pipe is connected to the air outlet end of the fan, and a plurality of air spraying holes are provided on the air spraying pipe.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] In the present utility model, when the fan works, the sand grains are suspended, distributed and adhered in the processing chamber. The parts can be placed in the processing chamber for processing. Then the parts are taken out from the opening on one side of the processing chamber. The parts are knocked on the cleaning screen plate. At the same time, the cleaning screen plate shakes under the action of the spring telescopic rod. The excess sand on the parts falls into the chamber formed by the positioning box and the extension box for collection. When the parts are sent to the next processing point, the scattering of the excess sand can be reduced;

[0019] In the present utility model, the sliding position of the extension box can be adjusted according to the size of the processed parts, so as to adjust the volume of the chamber formed between the positioning box and the extension box;

[0020] When sand needs to be added to the processing chamber in this utility model, the feeding part works, and the sand in the feeding hopper can be sent to the processing chamber, which is convenient for feeding and conducive to the continuous operation of the floating sand machine. Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of this utility model.

[0022] Figure 2 It is a schematic structural diagram of the position where the feeding hopper is arranged in this utility model.

[0023] Figure 3 It is a schematic structural diagram of the inside of the feeding pipe in this utility model.

[0024] Figure 4 It is a schematic structural diagram of the cleaning mechanism in this utility model.

[0025] Figure 5 It is a schematic structural diagram of the position where the spring telescopic rod is arranged in this utility model.

[0026] In the figure: 11, body; 12, fan; 13, cleaning mechanism; 14, hook; 15, processing chamber; 16, guiding track; 17, protective cover plate; 18, feeding hopper; 19, feeding pipe; 20, motor; 21, rotating rod; 22, partition board; 23, positioning box; 24, fixing strip; 25, extension box; 26, positioning hole; 27, positioning bolt; 28, cleaning mesh plate; 29, rotating shaft; 30, spring telescopic rod. Detailed Embodiment

[0027] In this utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific situations.

[0028] Next, the technical solutions in the embodiments of this utility model will be clearly and completely described in conjunction with the drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all the embodiments. Based on the embodiments in this utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of this utility model.

[0029] Please refer to Figures 1-5In this embodiment, a floating sand machine for railway parts casting includes a machine body 11 and a fan 12 connected to one side of the machine body 11, wherein a processing chamber 15 is provided in the fan 12;

[0030] A cleaning mechanism 13 installed on one side of the machine body 11 is provided at an opening on one side of the processing chamber 15, and a feeding hopper 18 is connected to the side of the machine body 11 away from the cleaning mechanism 13. The bottom of the feeding hopper 18 is connected to a feeding pipe 19, and a sand outlet communicating with the processing chamber 15 is provided on one side of the feeding pipe 19. A feeding piece is installed in the feeding pipe 19 for replenishing sand in the processing chamber 15;

[0031] The cleaning mechanism 13 includes a positioning box 23 and an extension box 25 slidably mounted on one side of the positioning box 23, and a positioning member is mounted on the positioning box 23 to fix the sliding position of the extension box 25;

[0032] A cleaning screen 28 is rotatably installed in the extension box 25, a spring telescopic rod 30 is hinged at the bottom of the cleaning screen 28, and one end of the spring telescopic rod 30 away from the cleaning screen 28 is hinged to the extension box 25;

[0033] In this embodiment, the fan 12 is working, the sand particles are suspended, distributed and adhered in the processing chamber, the parts can be placed in the processing chamber 15 for processing, and then the parts are taken out from the opening on one side of the processing chamber 15, the parts are knocked on the cleaning screen 28, and the cleaning screen 28 is shaken under the action of the spring telescopic rod 30, and the excess sand on the parts falls into the chamber formed by the positioning box 23 and the extension box 25 for collection. The sliding position of the extension box 25 can be adjusted according to the size of the processed parts, so that the volume of the chamber formed between the positioning box and the extension box 25 can be adjusted;

[0034] When sand needs to be added, the feeding piece works to feed the sand in the feeding hopper 18 into the processing chamber 15, which is convenient for feeding and is conducive to the continuous operation of the floating sand machine.

[0035] In another embodiment, the feeding member includes a rotating rod 21 and a plurality of partitions 22, the rotating rod 21 is rotatably installed in the feeding tube 19, the partitions 22 are connected to the outer wall of the rotating rod 21, and the plurality of partitions 22 are arranged in a circular array, the side of the partition 22 away from the rotating rod 21 is slidably matched with the inner wall of the feeding tube 19, and a motor 20 for driving the rotating rod 21 to rotate is installed on one side of the feeding tube 19;

[0036] When the motor 20 is working, it can drive the rotating rod 21 to rotate, and can drive a plurality of partitions 22 to rotate around the axis of the rotating rod 21. The sand in the feeding hopper 18 falls into the feeding pipe 19. Under the movement and transportation of the partition 22, the sand can be sent to the processing chamber 15 through the sand outlet.

[0037] In another embodiment, fixing bars 24 are connected to both sides of the positioning box 23, a hook 14 for hanging and connecting the fixing bar 24 is connected to one side of the machine body 11, and bolt holes are provided on the fixing bar 24;

[0038] When the cleaning mechanism 13 is installed on one side of the machine body 11, the fixing bar 24 can be hung on the hook 14 for fixation, so that the cleaning mechanism is placed on one side of the machine body 11 to complete the installation. If further strengthening of the fixation is required, bolts that cooperate with the bolt holes can be used, and corresponding screw holes are opened on one side of the machine body 11, and the fixing bar 24 is fixed to one side of the machine body 11 with bolts to improve the installation stability of the cleaning mechanism 13.

[0039] In another embodiment, the positioning member includes a positioning bolt 27 threadedly connected to the positioning box 23, several positioning holes 26 that cooperate with the positioning bolt 27 are provided at the bottom end of the side wall of the extension box 25, and a storage groove for slidably storing the extension box 25 is provided on the side of the positioning box 23 away from the machine body 11;

[0040] As Figure 4 shown, the extension box 25 slides in the storage groove, the volume of the chamber where the cleaning mesh plate 28 is located can be adjusted, and the positioning bolt 27 is screwed into the corresponding positioning hole 26 to fix the sliding position of the extension box 25, which can be adjusted according to the part size, facilitating the shaking off and cleaning of the residual sand on the cleaning mesh plate 28 by the parts.

[0041] In another embodiment, rotating shafts 29 are connected to both sides of the top end of the cleaning mesh plate 28, a rotating groove for the rotation of the rotating shaft 29 is provided on the inner wall of the extension box 25, the spring telescopic rod 30 includes a sleeve rod and a sliding rod slidably connected in the sleeve rod, the sliding rod extends into the sleeve rod and is connected to a spring, the sleeve rod is hinged to the extension box 25, and the sliding rod is hinged to the cleaning mesh plate 28;

[0042] When the parts are shaken off and cleaned on the cleaning mesh plate 28, the cleaning mesh plate 28 can drive the sliding rod to compress the spring, and the cleaning mesh plate 28 swings around the axis of the rotating shaft 29, which can reduce the rigid impact of the parts.

[0043] In another embodiment, two groups of guide rails 16 are connected to the machine body 11, the guide rails 16 extend from the top of the machine body 11 to the side wall of the machine body 11, a protective cover plate 17 is slidably installed between the two groups of guide rails 16, and the protective cover plate 17 can be pulled down to block the opening on one side of the processing chamber 15.

[0044] In another embodiment, an air spray pipe is provided at the bottom of the processing chamber 15, the air spray pipe is connected to the air outlet end of the fan 12, and a plurality of air spray holes are provided on the air spray pipe;

[0045] In actual use, the air spray pipe can also be replaced with an existing air distribution plate or other air outlet components. When the fan 12 works, air can be sprayed to float the sand.

[0046] The working principle of the utility model is as follows: the fan 12 works, the sand particles are suspended, distributed and adhered in the processing chamber, the parts can be placed in the processing chamber 15 for processing, and then the parts are taken out from the opening on one side of the processing chamber 15, the parts are knocked on the cleaning mesh plate 28, the cleaning mesh plate 28 can drive the sliding rod to squeeze the spring, the cleaning mesh plate 28 swings around the axis of the rotating shaft 29, and the rigid impact of the parts can be reduced, and the excess sand on the parts falls into the chamber formed by the positioning box 23 and the extension box 25 for collection, the extension box 25 can slide in the storage groove, and the volume of the chamber where the cleaning mesh plate 28 is located can be adjusted, the positioning bolt 27 is screwed into the corresponding positioning hole 26, and the sliding position of the extension box 25 can be fixed, which can be adjusted according to the size of the parts, so as to facilitate the parts to shake off and clean the residual sand on the cleaning mesh plate 28;

[0047] When sand needs to be added, the motor 20 can drive the rotating rod 21 to rotate, and can drive a plurality of partitions 22 to rotate around the axis of the rotating rod 21. The sand in the feeding hopper 18 falls into the feeding pipe 19. Under the driving and conveying of the partition 22, the sand can be sent to the processing chamber 15 through the sand outlet. The feeding is convenient, which is conducive to the continuous operation of the floating sand machine.

[0048] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A floating sand machine for railway parts casting, comprising a machine body (11) and a fan (12) connected to one side of the machine body (11), wherein a processing chamber (15) is provided in the fan (12); Features: A cleaning mechanism (13) installed on one side of the machine body (11) is provided at an opening on one side of the processing chamber (15); a side of the machine body (11) away from the cleaning mechanism (13) is connected to a feeding hopper (18); the bottom of the feeding hopper (18) is connected to a feeding pipe (19); a sand outlet communicating with the processing chamber (15) is provided on one side of the feeding pipe (19); a feeding member is installed in the feeding pipe (19) for replenishing sand in the processing chamber (15); The cleaning mechanism (13) comprises a positioning box (23) and an extension box (25) slidably mounted on one side of the positioning box (23); a positioning piece is mounted on the positioning box (23) for fixing the sliding position of the extension box (25); A cleaning screen (28) is rotatably installed in the extension box (25), a spring telescopic rod (30) is hinged at the bottom of the cleaning screen (28), and one end of the spring telescopic rod (30) away from the cleaning screen (28) is hinged to the extension box (25).

2. The floating sand machine for railway parts casting according to claim 1, characterized in that: The feeding member comprises a rotating rod (21) and a plurality of partitions (22); the rotating rod (21) is rotatably mounted in a feeding tube (19); the partitions (22) are connected to the outer wall of the rotating rod (21), and the plurality of partitions (22) are arranged in a circular array; the side of the partition (22) away from the rotating rod (21) is slidably matched with the inner wall of the feeding tube (19); and a motor (20) for driving the rotating rod (21) to rotate is mounted on one side of the feeding tube (19).

3. The floating sand machine for railway parts casting according to claim 1, characterized in that: Both sides of the positioning box (23) are connected to fixing strips (24), one side of the machine body (11) is connected to a hook (14) for hanging the fixing strip (24), and the fixing strip (24) is provided with bolt holes.

4. The floating sand machine for railway parts casting according to claim 1, characterized in that: The positioning member comprises a positioning bolt (27) threadedly connected to the positioning box (23); a plurality of positioning holes (26) cooperating with the positioning bolt (27) are provided at the bottom end of the side wall of the extension box (25); and a receiving groove for slidingly receiving the extension box (25) is provided on a side of the positioning box (23) away from the machine body (11).

5. The floating sand machine for railway parts casting according to claim 1, characterized in that: Both sides of the top of the cleaning screen (28) are connected to the rotating shaft (29), the inner wall of the extension box (25) is provided with a rotating groove for rotating the rotating shaft (29), the spring telescopic rod (30) comprises a sleeve rod and a sliding rod slidably connected in the sleeve rod, the sliding rod extends into the sleeve rod to connect with the spring, the sleeve rod is hinged to the extension box (25), and the sliding rod is hinged to the cleaning screen (28).

6. The floating sand machine for railway parts casting according to claim 1, characterized in that: The machine body (11) is connected to two sets of guide rails (16), the guide rails (16) extending from the top of the machine body (11) to the side wall of the machine body (11), and a protective cover plate (17) is slidably installed between the two sets of guide rails (16).

7. The floating sand machine for railway parts casting according to claim 1, characterized in that: An air jet pipe is provided at the bottom of the processing chamber (15), the air jet pipe is connected to the air outlet end of the fan (12), and a plurality of air jet holes are provided on the air jet pipe.

Citation Information

Patent Citations

  • Novel sand floating machine

    CN216027951U