Aluminum alloy profile casting equipment

Abstract

The utility model provides aluminum alloy section casting equipment, which belongs to the technical field of aluminum alloy section processing, and comprises a frame mechanism, the frame mechanism comprises a stamping base, a limiting column is fixedly mounted on the outer side wall of the stamping base, a motor is fixedly mounted on the outer side wall of the limiting column, and the stamping base is fixedly connected with the motor. A motor is fixedly installed on the frame mechanism, a hydraulic pump is fixedly installed on the outer side wall of the motor, a connecting plate is fixedly installed on the outer side wall of the hydraulic pump, a quick release mechanism is arranged above the frame mechanism, and a demolding mechanism is arranged above the frame mechanism. According to the utility model, the demoulding mechanism is arranged, so that the requirement of manual operation is obviously reduced, the potential safety hazard when high-temperature parts are taken out is effectively avoided, the quick release mechanism is introduced, the replacement and maintenance process of the mould is simplified, the downtime of equipment is greatly reduced, the operation safety is improved, and the production efficiency is improved. And the flexibility and the maintenance convenience of the equipment are enhanced.

Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum alloy profile processing, and particularly relates to an aluminum alloy profile casting device. Background Technique

[0002] The technical background of aluminum alloy profile casting equipment mainly stems from the wide application of aluminum alloy in multiple industrial fields and the development needs of its welding technology. Facing the challenges of existing equipment in terms of heat dissipation and efficiency, it has promoted the development of new compact structure casting equipment. These equipment, through efficient heat dissipation systems and direct casting technology, have significantly improved production efficiency and product quality, while extending the service life of the equipment, reflecting the continuous innovation and development of aluminum melting and casting technology towards low cost, high efficiency, and environmental protection and energy conservation.

[0003] In the currently used casting equipment, after the forging process is completed, it is often necessary to rely on manual labor to take out the parts with higher temperature. This operation has relatively large potential safety hazards. At the same time, due to the inconvenience of replacing the mold, the production process lacks flexibility. Usually, because the temperature of the parts rises during the forging process, safety accidents such as burns are likely to occur when taking them out manually. In addition, the fixed mold design limits the scope of use of the equipment and the improvement of production efficiency. Therefore, an aluminum alloy profile casting equipment appears. Content of the Utility Model

[0004] The purpose of the utility model is to provide an aluminum alloy profile casting equipment, aiming to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An aluminum alloy profile casting equipment, including,

[0007] A frame mechanism, the frame mechanism includes a stamping base, a limiting column is fixedly installed on the outer side wall of the stamping base, a motor is fixedly installed on the outer side wall of the limiting column, a hydraulic pump is fixedly installed on the outer side wall of the motor, a connecting plate is fixedly installed on the outer side wall of the hydraulic pump, and an auxiliary ring is fixedly installed on the outer side wall of the connecting plate;

[0008] And, a quick-release mechanism is arranged above the frame mechanism, and a demoulding mechanism is arranged above the frame mechanism.

[0009] As a preferred scheme of the utility model, the quick-release mechanism includes a module base, a clamping groove is opened on the outer side wall of the module base, a mold is fixedly installed on the outer side wall of the module base, and a fixing block is movably installed on the inner side wall of the module base.

[0010] As a preferred embodiment of the present utility model, a top spring is fixedly installed on the inner side wall of the fixed block, a tenon is fixedly installed on the outer side wall of the top spring, and a quick-release button is fixedly installed on the outer side wall of the tenon.

[0011] As a preferred embodiment of the present utility model, the demoulding mechanism includes a support rod, a sleeve is fixedly installed on the outer side wall of the support rod, a first gear is connected to the outer side wall of the sleeve through a bearing, and a lead screw is movably installed on the inner side wall of the first gear.

[0012] As a preferred embodiment of the present utility model, the outer side wall of the lead screw is connected to a fixed plate through a bearing, a telescopic box is fixedly installed on the outer side wall of the fixed plate, a third rack is fixedly installed on the inner side wall of the telescopic box, and a second gear meshing with the third rack is arranged on the outer side wall of the third rack.

[0013] As a preferred embodiment of the present utility model, a second rack meshing with the second gear is arranged on the outer side wall of the second gear, a connecting block is fixedly installed on the outer side wall of the second rack, a limiting spring is fixedly installed on the outer side wall of the connecting block, and a clamping plate is fixedly installed on the outer side wall of the connecting block.

[0014] As a preferred embodiment of the present utility model, a transport bracket is arranged on the left side of the telescopic box, a conveyor belt is fixedly installed on the outer side wall of the transport bracket, a spring telescopic cylinder is fixedly installed on the outer side wall of the transport bracket, and a rounded corner clamping block is fixedly installed on the outer side wall of the spring telescopic cylinder.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: By setting up the demoulding mechanism, the need for manual operation is significantly reduced, thus effectively avoiding potential safety hazards when removing high-temperature parts. In addition, the demoulding mechanism can directly transport the castings onto the conveyor belt, and this automated process greatly improves production efficiency. At the same time, due to the precise cooperation of the mechanical mechanism, energy consumption is also reduced. The introduction of the quick-release mechanism simplifies the process of replacing and repairing the mold, greatly reducing the downtime of the equipment and further improving production efficiency. It not only enhances operational safety but also improves the flexibility and maintenance convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 Overall schematic diagram of the frame mechanism of the present utility model;

[0019] Figure 3 Overall schematic diagram of the demolding mechanism of the present utility model;

[0020] Figure 4 Enlarged schematic diagram of the telescopic box of the present utility model;

[0021] Figure 5 Cross-sectional schematic diagram of the telescopic box of the present utility model;

[0022] Figure 6 Enlarged schematic diagram of the rounded corner block of the present utility model.

[0023] In the figure: 100, frame mechanism; 101, stamping base; 102, motor; 103, limit post; 104, first rack; 105, auxiliary ring; 106, hydraulic pump; 107, connecting plate; 200, demolding mechanism; 201, support rod; 202, sleeve; 203, first gear; 204, lead screw; 205, fixing plate; 206, telescopic box; 207, clamping plate; 208, connecting block; 209, limit spring; 210, second rack; 211, second gear; 212, third rack; 213, transport bracket; 214, conveyor belt; 215, spring telescopic cylinder; 216, rounded corner block; 300, quick-release mechanism; 301, module base; 302, mold; 303, quick-release button; 304, tenon; 305, fixed block; 306, card slot; 307, top spring. Detailed implementation manners

[0024] To make the above objects, features and advantages of the present utility model more obvious and understandable, the following will describe the detailed implementation manners of the present utility model in conjunction with the drawings in the specification.

[0025] In the following description, many specific details are set forth to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0026] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments.

[0027] Embodiment 1

[0028] Reference Figure 1 and Figure 2 , which is the first embodiment of the present utility model. This embodiment provides an aluminum alloy profile casting device, including,

[0029] The frame mechanism 100, the frame mechanism 100 includes a stamping base 101, a limiting column 103 is fixedly installed on the outer side wall of the stamping base 101, a motor 102 is fixedly installed on the outer side wall of the limiting column 103, a hydraulic pump 106 is fixedly installed on the outer side wall of the motor 102, a connecting plate 107 is fixedly installed on the outer side wall of the hydraulic pump 106, and an auxiliary ring 105 is fixedly installed on the outer side wall of the connecting plate 107.

[0030] Specifically, and, a quick-release mechanism 300 is provided above the frame mechanism 100, and a demolding mechanism 200 is provided above the frame mechanism 100.

[0031] During use, the heated part is placed into the mold 302, the motor 102 drives the hydraulic pump 106 to press down. After shaping, the hydraulic pump 106 drives the connecting plate 107 to rise, the connecting plate 107 drives the first rack 104 to rise, and the first rack 104 drives the demolding mechanism 200 to operate.

[0032] In summary, the part heated to an appropriate temperature is placed into the mold 302, and then the hydraulic pump 106 driven by the motor 102 starts to press down to realize the shaping of the part. After shaping, the force of the hydraulic pump 106 is transferred to the connecting plate 107 to make it rise, thereby driving the first rack 104 to rise. The movement of the first rack 104 activates the operation of the demolding mechanism 200, realizing an efficient and automated demolding process, which not only improves production efficiency, reduces the risk of manual operation, but also ensures the accuracy and quality stability of the product.

[0033] Embodiment 2

[0034] Reference Figure 3 , which is the second embodiment of the present utility model. Different from the previous embodiment, this embodiment provides a quick-release mechanism 300 for quickly replacing the mold.

[0035] Specifically, the quick-release mechanism 300 includes a module base 301, a card slot 306 is opened on the outer side wall of the module base 301, a mold 302 is fixedly installed on the outer side wall of the module base 301, and a fixing block 305 is movably installed on the inner side wall of the module base 301.

[0036] Furthermore, a top spring 307 is fixedly installed on the inner side wall of the fixing block 305, a tenon 304 is fixedly installed on the outer side wall of the top spring 307, and a quick-release button 303 is fixedly installed on the outer side wall of the tenon 304.

[0037] During use, push the quick-release button 303. The quick-release button 303 drives the tenon 304 to move backward, and the mold 302 can be quickly removed. When installing, insert the base of the mold 302 onto the tenon 304. The tenon 304 is squeezed and moves backward. When it reaches the specified position, the tenon 304 returns to its original position and cooperates with the card slot 306 to fix the base of the mold 302.

[0038] In summary, by pushing the quick-release button, the quick-release button drives the tenon 304 to move backward, thereby realizing the quick disassembly of the mold 302. When installing a new mold 302, simply slide the base of the mold 302 into the tenon 304. As the tenon 304 is squeezed and moves backward to the specified position, the tenon 304 will automatically return to its original position and tightly cooperate with the card slot 306, thereby firmly fixing the base of the mold 302, simplifying the process of replacing the mold 302, and improving the convenience of equipment maintenance and production.

[0039] Embodiment 3

[0040] Refer to Figure 4 、 Figure 5 and Figure 6 This is the third embodiment of the present utility model. Different from the previous embodiment, this embodiment provides a demolding mechanism 200 with zero demolding.

[0041] Specifically, the demolding mechanism 200 includes a support rod 201. A sleeve 202 is fixedly installed on the outer side wall of the support rod 201. A first gear 203 is connected to the outer side wall of the sleeve 202 through a bearing. A lead screw 204 is movably installed on the inner side wall of the first gear 203. A fixing plate 205 is connected to the outer side wall of the lead screw 204 through a bearing. A telescopic box 206 is fixedly installed on the outer side wall of the fixing plate 205. A third rack 212 is fixedly installed on the inner side wall of the telescopic box 206. A second gear 211 meshing with the third rack 212 is arranged on the outer side wall of the third rack 212.

[0042] Furthermore, a second rack 210 meshing with the second gear 211 is arranged on the outer side wall of the second gear 211. A connecting block 208 is fixedly installed on the outer side wall of the second rack 210. A limiting spring 209 is fixedly installed on the outer side wall of the connecting block 208. A clamping plate 207 is fixedly installed on the outer side wall of the connecting block 208. A transport support 213 is arranged on the left side of the telescopic box 206. A conveyor belt 214 is fixedly installed on the outer side wall of the transport support 213. A spring telescopic cylinder 215 is fixedly installed on the outer side wall of the transport support 213. A rounded corner card block 216 is fixedly installed on the outer side wall of the spring telescopic cylinder 215.

[0043] When in use, when the first rack 104 rises, it drives the first gear 203 to rotate, and the first gear 203 drives the screw rod 204 to move forward. When the splint 207 touches the part, the connecting block 208 drives the second rack 210 to move backward. The second rack 210 moves backward and drives the second gear 211 to move. The second gear 211 cooperates with the third rack 212 to retract the telescopic box 206. After the part touches the rounded corner block 216, the spring telescopic tube 215 contracts. When the screw rod 204 moves backward, the part is supported by the rounded corner block 216 and falls onto the conveyor belt 214.

[0044] In summary, accurate demoulding and automatic conveying of parts are achieved. When the part touches the rounded corner block 216 and is contracted and fixed by the spring telescopic cylinder 215, the backward movement of the screw rod 204 ensures that the part is securely supported by the rounded corner block 216 and smoothly falls into the conveyor belt 214, thereby improving the degree of automation of demoulding and conveying, reducing manual intervention, and improving production efficiency, while ensuring the safety of operation and the accuracy of parts.

[0045] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0047] It should be understood that, during the development of any actual implementation, such as in any engineering or design project, a large number of specific implementation decisions can be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without undue experimentation, such development efforts will be routine work in design, manufacturing, and production.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. An aluminum alloy profile casting equipment, characterized in that: include, A frame mechanism (100), the frame mechanism (100) comprising a stamping base (101), a limiting column (103) fixedly mounted on the outer wall of the stamping base (101), a motor (102) fixedly mounted on the outer wall of the limiting column (103), a hydraulic pump (106) fixedly mounted on the outer wall of the motor (102), a connecting plate (107) fixedly mounted on the outer wall of the hydraulic pump (106), and an auxiliary ring (105) fixedly mounted on the outer wall of the connecting plate (107); Furthermore, a quick release mechanism (300) is arranged above the frame mechanism (100), and a demoulding mechanism (200) is arranged above the frame mechanism (100).

2. The aluminum alloy profile casting equipment according to claim 1, characterized in that: The quick-release mechanism (300) comprises a module base (301), an outer wall of the module base (301) is provided with a card slot (306), a mold (302) is fixedly mounted on the outer wall of the module base (301), and a fixed block (305) is movably mounted on the inner wall of the module base (301).

3. The aluminum alloy profile casting equipment according to claim 2, characterized in that: A top spring (307) is fixedly mounted on the inner side wall of the fixing block (305), a tenon (304) is fixedly mounted on the outer side wall of the top spring (307), and a quick-release button (303) is fixedly mounted on the outer side wall of the tenon (304).

4. The aluminum alloy profile casting equipment according to claim 3, characterized in that: The demoulding mechanism (200) comprises a support rod (201), a sleeve (202) is fixedly mounted on the outer side wall of the support rod (201), a first gear (203) is connected to the outer side wall of the sleeve (202) via a bearing, and a screw rod (204) is movably mounted on the inner side wall of the first gear (203).

5. The aluminum alloy profile casting equipment according to claim 4, characterized in that: A fixed plate (205) is connected to the outer wall of the screw rod (204) via a bearing, a telescopic box (206) is fixedly mounted on the outer wall of the fixed plate (205), a third rack (212) is fixedly mounted on the inner wall of the telescopic box (206), and a second gear (211) meshing with the third rack (212) is provided on the outer wall of the third rack (212).

6. The aluminum alloy profile casting equipment according to claim 5, characterized in that: A second rack (210) meshing with the second gear (211) is provided on the outer wall thereof, a connecting block (208) is fixedly mounted on the outer wall of the second rack (210), a limit spring (209) is fixedly mounted on the outer wall of the connecting block (208), and a clamping plate (207) is fixedly mounted on the outer wall of the connecting block (208).

7. The aluminum alloy profile casting equipment according to claim 6, characterized in that: A transport bracket (213) is arranged on the left side of the telescopic box (206); a conveyor belt (214) is fixedly mounted on the outer wall of the transport bracket (213); a spring telescopic cylinder (215) is fixedly mounted on the outer wall of the transport bracket (213); and a rounded corner block (216) is fixedly mounted on the outer wall of the spring telescopic cylinder (215).

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