Self-positioning large-size OCA laser cutting device
Through self-positioning large-size OCA laser cutting device, vertical cutting channels and vertical laser cutting machines are used, combined with conveyor belts and limit wheels to separate multi-layer OCA material, and purify harmful gases through fans, solving the problems of membrane fusion and harmful gases, and improving cutting efficiency and safety.
Patent Information
- Application Number
- CN202422022870.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-20
AI Technical Summary
When existing laser cutting OCA materials, it is easy to cause membrane fusion and adhesion, which is inefficient and produces harmful gases that cause harm to human health.
A self-positioning large-size OCA laser cutting device is designed, using a vertical cutting channel and a vertically movable laser cutting machine, combining a conveyor belt and a limiting wheel to separate the multi-layer OCA material, and collect and purify harmful gases through a fan.
The stable cutting of multi-layer OCA material is achieved, which avoids adhesions, improves cutting efficiency, and effectively purifies harmful gases, ensuring operational safety.
Smart Images

Figure CN223043868U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of laser cutting, and particularly relates to a self-positioning large-size OCA laser cutting device. Background Technique
[0002] With the improvement of people's living standards, the demand for large-screen displays has increased, the requirements for the production of large liquid crystal screens have become higher and higher, and the requirements for the production process have also become higher and higher. The existing OCA cutting processes mainly include laser cutting and manual cutting. Manual cutting has higher costs and lower precision, reliability, and efficiency. Laser cutting machines have the advantages of high precision and high efficiency.
[0003] However, when a laser cutting machine cuts multiple layers of films simultaneously, the films are easily fused together during the laser cutting process. When loading onto a full-automatic production line, due to some films sticking together, the manipulator may not be able to tear the films apart, which affects production. If only individual films are cut, obviously the efficiency needs to be improved. But when laser cutting OCA materials, some harmful substances will be generated, such as nitrogen oxides, peroxides, etc. These substances will deposit in the human respiratory system and cause harm to the human body. In addition, during the laser cutting process, some components in the OCA material may also be heated and decomposed, releasing harmful gases such as benzene and formaldehyde. Prolonged exposure to harmful gases may cause symptoms such as headache, nausea, and difficulty breathing.
[0004] To solve the above problems, a self-positioning large-size OCA laser cutting device is proposed in this application. Content of the Utility Model
[0005] The purpose of the utility model is to provide a self-positioning large-size OCA laser cutting device, which solves the problems raised in the above background technique.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model is a self-positioning large-size OCA laser cutting device, including a vertical cutting channel. A laser cutting machine that moves vertically is arranged on the side of the cutting channel. The laser cutting machine is installed on the side of the cutting channel through a linear guide rail. Both ends of the cutting channel communicate with each other and serve as the inlet and outlet ends of the OCA material. A first conveyor belt is arranged inside the cutting channel near the feeding end, and a second conveyor belt is arranged at the discharging end. A first roller is arranged at the front end of the cutting channel for feeding. A second roller is arranged between the first conveyor belt and the second conveyor belt. A plurality of groups of limiting wheels arranged horizontally in parallel are arranged in the cutting channel. Most of the limiting wheels arranged in parallel separate multiple layers of OCA materials and are cut by the laser cutting machine. An exhaust gas collection component is arranged in the cutting channel along the cutting path of the laser cutting machine.
[0008] Further, limit wheels installed inside the cutting channel are provided at both ends of the cutting channel and at both ends of the cutting path of the laser cutting machine.
[0009] Further, the tops of the first conveyor belt, the second conveyor belt, the first roller and the second roller are on the same horizontal line, and a clearance space is left between the second roller and the first conveyor belt and the second conveyor belt due to the laser cutting machine cutting through the bottom of the OCA material.
[0010] Further, a number of equally spaced limit rings are provided on the outsides of the first roller and the second roller, and each limit ring faces the limit wheel and the number is consistent.
[0011] Further, the waste gas collection component includes a first fan fixed to the bottom of the cutting channel and below the laser cutting machine and a second fan fixed to the top of the cutting channel and above the laser cutting machine, and an external connecting pipe is connected to the upper end of the second fan.
[0012] Further, through holes communicating with the first fan and the second fan are provided at the upper and lower ends of the cutting channel, and the first fan and the second fan are coaxially distributed.
[0013] Further, a cut is provided on one side of the cutting channel, the cut cooperates with the welding head of the laser cutting machine, a motor for driving the first conveyor belt, the second conveyor belt, the first roller and the second roller is arranged on the side of the cutting channel, and a bracket is further fixed to the bottom of the cutting channel.
[0014] The utility model has the following beneficial effects:
[0015] By setting the cutting channel and the laser cutting machine vertically, the utility model can simultaneously feed multiple pieces of OCA materials at intervals, which can be cut simultaneously and the adhesion phenomenon can be avoided. The stable transportation of the OCA materials can be realized through the arranged first conveyor belt, second conveyor belt, first roller and second roller, and the automatic positioning of the cutting length can be realized through the start and stop of the motor.
[0016] By providing through holes at both the upper and lower ends of the cutting position and installing fans outside the through holes, the harmful gases generated during the cutting process can be sucked away by the fans, and then processed through an external connecting pipe connected to a purification device, so as to avoid the harmful gases generated by cutting being inhaled by the human body, which is safer and more reliable.
[0017] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. Description of the Drawings
[0018] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a schematic diagram of the overall external structure of the present utility model;
[0020] Figure 2 is Figure 1 a schematic diagram of the structure seen from below;
[0021] Figure 3 is Figure 1 a schematic diagram of the structure seen from the side;
[0022] Figure 4 is Figure 1 a schematic diagram of the structure of the front view with a half-section;
[0023] In the drawings, the list of components represented by each reference numeral is as follows:
[0024] In the figure: 1, cutting channel; 101, incision; 2, laser cutting machine; 3, linear guide rail; 4, first conveyor belt; 5, second conveyor belt; 6, first roller; 7, second roller; 8, limit wheel; 9, first fan; 10, second fan; 11, external connecting pipe; 12, limit ring; 13, motor; 14, bracket. Specific embodiments
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0026] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating orientation or positional relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present utility model.
[0027] Please refer to Figures 1-4As shown, the utility model is a self-positioning large-size OCA laser cutting device, comprising a vertical cutting channel 1, a laser cutting machine 2 movable in a vertical direction is arranged on the side of the cutting channel 1, the laser cutting machine 2 is installed on the side of the cutting channel 1 through a linear guide rail 3, the two ends of the cutting channel 1 are interconnected and serve as the inlet and outlet ends of the OCA material, a first conveyor belt 4 is arranged inside the cutting channel 1 near the feed end, a second conveyor belt 5 is arranged at the discharge end, a first roller 6 is arranged at the front end of the feeding of the cutting channel 1, a second roller 7 is arranged between the first conveyor belt 4 and the second conveyor belt 5, a plurality of groups of limiting wheels 8 arranged horizontally in parallel are arranged in the cutting channel 1, a majority of the limiting wheels 8 arranged in parallel separate multiple layers of OCA materials and are cut by the laser cutting machine 2, and an exhaust gas collection component is arranged along the cutting path of the laser cutting machine 2 in the cutting channel 1.
[0028] Among them, both ends of the cutting channel 1 and both ends of the cutting path of the laser cutting machine 2 are provided with limiting wheels 8 installed inside the cutting channel 1. In this embodiment, the limiting wheels 8 at both ends of the cutting channel 1 are used for limiting the position of the OCA material during loading and unloading, while the limiting wheels 8 located on both sides of the laser cutting machine 2 are used to ensure the stability of the OCA material during and after cutting, and avoid the position displacement of the OCA material after cutting.
[0029] Among them, the tops of the first conveyor belt 4, the second conveyor belt 5, the first roller 6, and the second roller 7 are on the same horizontal line, and there is an avoidance space between the second roller 7 and the first conveyor belt 4 and the second conveyor belt 5 due to the laser cutting machine 2 cutting through the bottom of the OCA material. In this embodiment, the second roller 7 is used as a transition between the first conveyor belt 4 and the second conveyor belt 5, which can not only form a space to support the limiting wheel 8, but also form a space for the laser cutting machine 2 to cut through the OCA material downward, thereby ensuring the reliable cutting of the multi-layer OCA material. At the same time, the second roller 7 can also support the OCA material, thereby ensuring the stable transportation of the OCA material in the cutting channel 1.
[0030] Among them, the outside of the first roller 6 and the second roller 7 are provided with a number of equally distributed limit rings 12, each limit ring 12 is directly opposite to the limit wheel 8 and the number is consistent. In this embodiment, the limit rings 12 are used to limit the OCA material on the first roller 6 and the second roller 7 to avoid sliding to the side, and also facilitate the correspondence between the OCA material and the limit wheel 8, thereby improving the convenience and reliability of cutting.
[0031] Among them, the exhaust gas collection component includes a No. 1 fan 9 fixed at the bottom of the cutting channel 1 and located below the laser cutting machine 2, and a No. 2 fan 10 fixed at the top of the cutting channel 1 and located above the laser cutting machine 2. The upper end of the No. 2 fan 10 is connected to an external pipe 11. In this embodiment, the exhaust gas collection component set up can collect the harmful gas generated by the cutting and connect it to the purification device to prevent the harmful gas from causing harm to the human body.
[0032] Among them, through holes communicating with the first fan 9 and the second fan 10 are provided at both the upper and lower ends of the cutting channel 1. The first fan 9 and the second fan 10 are coaxially distributed. In this embodiment, the first fan 9 and the second fan 10 are arranged in cooperation to cover the generated air flow on the cutting path of the laser cutting machine 2, so as to collect harmful gases more completely.
[0033] Among them, a notch 101 is provided on one side of the cutting channel 1. The notch 101 cooperates with the welding head of the laser cutting machine 2. A motor 13 for driving the first conveyor belt 4, the second conveyor belt 5, the first roller 6 and the second roller 7 is arranged on the side of the cutting channel 1. A bracket 14 is further fixed at the bottom of the cutting channel 1. In this embodiment, there are two motors 13 with the same driving direction. One is connected to the first conveyor belt 4 and the first roller 6 through belt drive, and the other is connected to the second conveyor belt 5 and the second roller 7 through belt drive.
[0034] It can be understood that first, a vertical cutting channel is set, and then the laser cutting machine is set to move vertically along the side. The conveyor belt drives multiple pieces of OCA materials to move. Under the action of the limiting wheels, multiple pieces of OCA materials can be separated, which can not only ensure stable cutting, but also avoid adhesion between multiple pieces of OCA materials, with better reliability and stability. Secondly, the first fan and the second fan are set to collect the harmful gases generated by cutting, and then an external purification device is connected through an external pipe to treat the harmful gases to avoid harm to the human body.
[0035] A specific application of this embodiment is as follows: The tops of the first conveyor belt 4, the second conveyor belt 5, the first roller 6 and the second roller 7 are on the same horizontal line. Limiting wheels 8 are provided at both ends of the cutting channel 1 and both inner ends of the notch 101. The limiting wheels 8 are freely rotatable. Two motors 13 are arranged on the side of the cutting channel 1. One drives the first conveyor belt 4 and the first roller 6 at the same time, and the other drives the second conveyor belt 5 and the second roller 7 at the same time, driving the OCA material to move from the first roller 6 to the second conveyor belt 5. The external pipe 11 is externally connected to a purification device;
[0036] During cutting: The motor 13 is started, and the OCA material is conveyed into the cutting channel 1 through the first roller 6. The multiple limiting wheels 8 arranged in parallel separate each piece of OCA material to avoid mutual contact. When the OCA material needs to be cut after being conveyed to a specified length, the motor 13 stops at this time to position the OCA material. The laser cutting machine 2 works and is driven up and down by the linear guide rail 3. During this process, the laser head at the front end of the laser cutting machine 2 cuts multiple layers of OCA materials simultaneously through the notch 101. During the cutting process, both the first fan 9 and the second fan 10 drive the air flow to flow into the external pipe 11. The harmful gases are purified by the purification device externally connected to the external pipe 11. The cut OCA material is conveyed outwards by the second conveyor belt 5, and the first conveyor belt 4 continues to push the OCA material into the cutting channel 1 for continuous cutting.
[0037] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
[0038] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A self-positioning large-size OCA laser cutting device, characterized in that: The invention comprises a vertical cutting channel (1), a laser cutting machine (2) movable in a vertical direction is arranged on the side of the cutting channel (1), the laser cutting machine (2) is installed on the side of the cutting channel (1) through a linear guide rail (3), the two ends of the cutting channel (1) are interconnected and serve as the inlet and outlet ends of OCA materials, a first conveyor belt (4) is arranged inside the cutting channel (1) near the feed end, and a second conveyor belt (5) is arranged at the discharge end, a first roller (6) is arranged at the front end of the feed of the cutting channel (1), a second roller (7) is arranged between the first conveyor belt (4) and the second conveyor belt (5), a plurality of groups of limit wheels (8) arranged horizontally in parallel are arranged in the cutting channel (1), the plurality of limit wheels (8) arranged in parallel separate multiple layers of OCA materials and are cut by the laser cutting machine (2), and an exhaust gas collection component is arranged in the cutting channel (1) along the cutting path of the laser cutting machine (2).
2. The self-positioning large-size OCA laser cutting device according to claim 1, characterized in that: Both ends of the cutting channel (1) and both ends of the cutting path of the laser cutting machine (2) are provided with limiting wheels (8) installed inside the cutting channel (1).
3. The self-positioning large-size OCA laser cutting device according to claim 1, characterized in that: The tops of the first conveyor belt (4), the second conveyor belt (5), the first roller (6) and the second roller (7) are on the same horizontal line, and there is an escape space between the second roller (7) and the first conveyor belt (4) and the second conveyor belt (5) to allow the laser cutting machine (2) to cut through the bottom of the OCA material.
4. The self-positioning large-size OCA laser cutting device according to claim 3, characterized in that: The first roller (6) and the second roller (7) are both provided with a plurality of equally spaced limiting rings (12) on the outside, and each limiting ring (12) is directly opposite to the limiting wheel (8) and the number of the limiting rings (12) is consistent.
5. The self-positioning large-size OCA laser cutting device according to claim 1, characterized in that: The exhaust gas collecting component comprises a first fan (9) fixed at the bottom of the cutting channel (1) and located below the laser cutting machine (2), and a second fan (10) fixed at the top of the cutting channel (1) and located above the laser cutting machine (2), wherein the upper end of the second fan (10) is connected to an external pipe (11).
6. The self-positioning large-size OCA laser cutting device according to claim 5, characterized in that: The cutting channel (1) is provided with through holes at both the upper and lower ends thereof, which are interconnected with the first fan (9) and the second fan (10); the first fan (9) and the second fan (10) are coaxially distributed.
7. The self-positioning large-size OCA laser cutting device according to claim 1, characterized in that: A cutout (101) is provided on one side of the cutting channel (1), and the cutout (101) cooperates with a welding head of a laser cutting machine (2). A motor (13) for driving a first conveyor belt (4), a second conveyor belt (5), a first roller (6), and a second roller (7) is provided on the side of the cutting channel (1), and a bracket (14) is also fixed at the bottom of the cutting channel (1).