Continuous folding and belt shearing device in hardware mold

By designing a hardware mold internal folding and shearing device including bending shear seat, return spring, rebound block and other components, the problem of hardware mold processing method division in the prior art is solved, continuous bending and shearing is achieved, and processing costs are reduced.

CN223044069UActive Publication Date: 2025-07-01XINLITONG TECH SERVICES (TIANJIN) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421770713.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-07-01
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing hardware mold processing method is carried out in part, and it is impossible to complete folding and shearing in one step, resulting in multiple processing, which is time-consuming and labor-intensive, with large deformation of the product and high processing cost.

Method used

Design a hardware mold internal folding and shearing device, including bending shear seat, return spring, rebound block, hardware mold frame, hydraulic rod, stamping block, bending punch, welding frame, reinforcement plate and high-strength shear knife, to achieve continuous bending and shearing of the product and be able to eject it by itself.

Benefits of technology

It realizes continuous bending and shearing of the product, reduces processing steps, saves time and effort, and reduces overall processing costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223044069U_ABST
    Figure CN223044069U_ABST
Patent Text Reader

Abstract

The utility model provides a hardware mould internal continuous folding and belt shearing device which comprises a bending shearing seat, a hardware mould frame and a welding frame, a bending groove is formed in the middle of the upper end of the bending shearing seat, a plurality of springback grooves are formed in the bending groove, reset springs are longitudinally installed in the springback grooves, springback blocks are symmetrically installed at the upper ends of the reset springs, and the upper ends of the springback blocks are connected with the hardware mould frame. The hardware mold frame is installed at the upper end of the bending and shearing base, the first hydraulic rods are longitudinally installed on the front side and the rear side of the lower end of the hardware mold frame correspondingly, the stamping blocks are installed at the movable ends of the two first hydraulic rods, and the problems that according to an original device, machining modes are carried out in a divided mode, the belt bending and shearing cannot be conducted in one step, machining is conducted many times, and time and labor are wasted are solved. According to the continuous folding and belt shearing combined structure, a product can be bent and sheared, and after the product is bent and sheared, the machined product can be automatically ejected out, so that a worker can take the product conveniently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to an internal folding and shearing device for a hardware mold, belonging to the technical field of hardware mold processing equipment. Background Technique

[0002] In industrial production, a hardware mold is a special tool installed on various presses. Through pressure, metal materials are made into parts or products of the required shapes. Such special tools are collectively called hardware molds. When processing continuous bending and there is no material point around the product during bending, usually the product is first sheared from the strip and then bent in another set of molds.

[0003] However, this processing method is carried out separately, and it cannot complete folding and shearing in one step. Multiple processes are time-consuming and laborious. The deformation of the product becomes larger, and the processing cost is high. Now, there is an urgent need for an internal folding and shearing device for a hardware mold to solve the above problems. Summary of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an internal folding and shearing device for a hardware mold to solve the problems raised in the above background technology. The utility model designs a combined folding and shearing structure, which can bend and shear the product, and after the product is bent and sheared, the processed product can be ejected by itself, so as to facilitate the staff to take it.

[0005] In order to achieve the above purpose, the utility model is realized through the following technical solutions: An internal folding and shearing device for a hardware mold includes a bending and shearing seat, a hardware mold frame and a welding frame. A bending groove is opened in the middle of the upper end of the bending and shearing seat. A plurality of rebound grooves are opened in the bending groove. A return spring is longitudinally installed in each of the plurality of rebound grooves. A rebound block is symmetrically installed at the upper end of each of the plurality of return springs. A hardware mold frame is installed at the upper end of the bending and shearing seat. First hydraulic rods are longitudinally installed on the front and rear sides of the lower end of the hardware mold frame. A punching block is installed at the movable end of the two first hydraulic rods. There are two welding frames, and the two welding frames are symmetrically welded to the left and right ends of the bending and shearing seat. Inclined reinforcement plates and horizontal reinforcement plates are arranged on the inner sides of the two welding frames. A plurality of second hydraulic rods are installed on the upper sides of the inclined ends of the two inclined reinforcement plates. Shearing grooves are inclinedly opened on the left and right sides of the upper end of the bending and shearing seat. High-strength shearing knives are symmetrically arranged in the two shearing grooves.

[0006] Furthermore, a plurality of the rebound blocks are movably located in the bending groove.

[0007] Furthermore, the two inclined reinforcement plates and the two horizontal reinforcement plates are respectively welded to the left and right ends of the bending and shearing seat.

[0008] Further, the movable ends of the plurality of second hydraulic rods are respectively fixed to two high-strength shearing knives.

[0009] Further, a bending punch is installed at the lower end of the stamping block.

[0010] Further, the bending punch is located directly above the bending groove.

[0011] Advantages of the present utility model: An internal folding and shearing device for a hardware mold of the present utility model. Due to the addition of a bending and shearing seat, a return spring, a spring-back block, a hardware mold frame, a first hydraulic rod, a stamping block, a bending punch, a welding frame, an inclined reinforcing plate, a horizontal reinforcing plate, a second hydraulic rod, and high-strength shearing knives in the present utility model, through our design improvement and actual use, it shows that the device has a reasonable structure, good practicability, and a combined folding and shearing structure is designed, which can bend and shear products. Moreover, after the products are bent and sheared, the processed products can be ejected automatically, thus facilitating the staff to take them, saving time and effort, and effectively reducing the overall processing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objects, and advantages of the present utility model will become more apparent:

[0013] Figure 1 It is a three-dimensional schematic diagram of the overall structure of an internal folding and shearing device for a hardware mold of the present utility model;

[0014] Figure 2 It is a cross-sectional schematic diagram of an internal folding and shearing device for a hardware mold of the present utility model;

[0015] Figure 3 It is a three-dimensional schematic diagram of the high-strength shearing knife of an internal folding and shearing device for a hardware mold of the present utility model;

[0016] In the figure: 1 - bending and shearing seat, 2 - bending groove, 3 - spring-back groove, 4 - return spring, 5 - spring-back block, 6 - hardware mold frame, 7 - first hydraulic rod, 8 - stamping block, 9 - bending punch, 10 - welding frame, 11 - inclined reinforcing plate, 12 - horizontal reinforcing plate, 13 - second hydraulic rod, 14 - shearing groove, 15 - high-strength shearing knife. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] To make the technical means, creative features, achieved purposes, and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] Please refer to Figures 1-3, the present utility model provides a technical solution: an internal folding and shearing device for a hardware mold, including a bending and shearing seat 1, a hardware mold frame 6, and a welding frame 10. A bending groove 2 is opened in the middle of the upper end of the bending and shearing seat 1. A plurality of spring-back grooves 3 are opened in the bending groove 2. A reset spring 4 is longitudinally installed inside each of the plurality of spring-back grooves 3. A spring-back block 5 is symmetrically installed at the upper ends of the plurality of reset springs 4. A hardware mold frame 6 is installed at the upper end of the bending and shearing seat 1. First hydraulic rods 7 are longitudinally installed on the front and rear sides of the lower end of the hardware mold frame 6. A punching block 8 is installed at the movable ends of the two first hydraulic rods 7. There are two welding frames 10, and the two welding frames 10 are symmetrically welded to the left and right ends of the bending and shearing seat 1. An inclined reinforcing plate 11 and a horizontal reinforcing plate 12 are provided on the inner sides of the two welding frames 10. A plurality of second hydraulic rods 13 are installed on the upper sides of the inclined ends of the two inclined reinforcing plates 11. Shearing grooves 14 are inclinedly opened on the left and right sides of the upper end of the bending and shearing seat 1. High-strength shearing knives 15 are symmetrically arranged in the two shearing grooves 14. This design solves the problem that the processing method of the original device is carried out separately, and it cannot complete folding and shearing in one step, and multiple processing is time-consuming and laborious.

[0019] As the first embodiment of the present utility model: A plurality of spring-back blocks 5 are all movably located in the bending groove 2. The added plurality of spring-back blocks 5 can push out the products subjected to bending and shearing from the bending groove 2.

[0020] The two inclined reinforcing plates 11 and the two horizontal reinforcing plates 12 are respectively welded to the left and right ends of the bending and shearing seat 1. By adding the two inclined reinforcing plates 11 and the two horizontal reinforcing plates 12, the firmness of the two welding frames 10 symmetrically welded to the left and right ends of the bending and shearing seat 1 can be improved, and the stability of the inclined installation of the plurality of second hydraulic rods 13 is also ensured. The movable ends of the plurality of second hydraulic rods 13 are respectively fixed to the two high-strength shearing knives 15. The added plurality of second hydraulic rods 13 can push the two high-strength shearing knives 15 to move. A bending punch 9 is installed at the lower end of the punching block 8, and the bending punch 9 is located directly above the bending groove 2. The added bending punch 9 can bend the products above the bending groove 2.

[0021] As the second embodiment of the present utility model: During actual use, place the product on the upper side of the bending groove 2, and then start the two first hydraulic rods 7. The movable ends of the two first hydraulic rods 7 can drive the stamping block 8 and the bending punch 9 to move downward. The downward-moving bending punch 9 first contacts the product and squeezes it into the bending groove 2 for slow bending (during this process, the bent product will squeeze multiple resilient blocks 5, causing the multiple resilient blocks 5 to press down multiple return springs 4, forcing the multiple return springs 4 until the resilient blocks 5 are completely moved into the multiple resilient grooves 3). At this time, the left and right sides of the product will tilt upward after bending and fit with the lower ends of the left and right sides of the bending punch 9. At this time, ensure that the bending punch 9 is still in the state of squeezing the product. Then start the multiple second hydraulic rods 13, and the multiple second hydraulic rods 13 will drive the two high-strength shearing blades 15 to move towards the tilted ends of the left and right sides of the product in the two shearing grooves 14 until the two high-strength shearing blades 15 contact the tilted ends of the left and right sides of the product and cooperate with the bending punch 9 to squeeze the tilted ends of the left and right sides of the product, so as to perform a shearing operation on the tilted ends of the left and right sides of the product. After completion, control the two first hydraulic rods 7 and the multiple second hydraulic rods 13 to return to the initial position. At this time, the multiple return springs 4 reset upward and will push the multiple resilient blocks 5 upward, causing the resilient blocks 5 to push the product that has been bent and sheared out of the bending groove 2, thereby facilitating the reuse by the staff.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0023] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A folding and shearing device inside a hardware mold, comprising a bending and shearing seat (1), a hardware mold frame (6) and a welding frame (10), characterized in that: A bending groove (2) is provided in the middle of the upper end of the bending shear seat (1), a plurality of rebound grooves (3) are provided in the bending groove (2), a return spring (4) is longitudinally installed inside the plurality of rebound grooves (3), and a rebound block (5) is symmetrically installed on the upper end of the plurality of return springs (4); A hardware mold frame (6) is installed at the upper end of the bending and shearing seat (1), and first hydraulic rods (7) are longitudinally installed on the front and rear sides of the lower end of the hardware mold frame (6), and punching blocks (8) are installed on the movable ends of the two first hydraulic rods (7). Two welding frames (10) are provided, and the two welding frames (10) are symmetrically welded on the left and right ends of the bending and shearing seat (1). Inclined reinforcement plates (11) and horizontal reinforcement plates (12) are arranged on the inner sides of the two welding frames (10), and a plurality of second hydraulic rods (13) are installed on the upper sides of the inclined ends of the two inclined reinforcement plates (11). Shearing grooves (14) are inclinedly opened on the left and right sides of the upper end of the bending and shearing seat (1), and high-strength shearing knives (15) are symmetrically arranged in the two shearing grooves (14).

2. A metal mold internal folding and shearing device according to claim 1, characterized in that: The plurality of rebound blocks (5) are all movable in the bending groove (2).

3. The internal folding and shearing device of a hardware mold according to claim 1, characterized in that: The two inclined reinforcement plates (11) and the two horizontal reinforcement plates (12) are respectively welded to the left and right ends of the bending shear seat (1).

4. The internal folding and shearing device for a hardware mold according to claim 1, characterized in that: The movable ends of the plurality of second hydraulic rods (13) are respectively fixed to two high-strength shearing knives (15).

5. The internal folding and shearing device for a hardware mold according to claim 1, characterized in that: A bending punch (9) is installed at the lower end of the punching block (8).

6. A metal mold internal folding and shearing device according to claim 5, characterized in that: The bending punch (9) is located directly above the bending groove (2).