Circular knife jig with adjustable size
Through the design of the adjustment mechanism and arc plate, the instability problem of round knife fixtures during replacement and adjustment is solved, the rapid switching and stability of round knife is achieved, and the processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422214528.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing round knife fixtures are complicated to operate when replacing round knifes, resulting in unsolid installation of the tool, affecting cutting accuracy and production efficiency, and being unable to quickly adjust round knifes of different sizes.
An adjustment mechanism is designed, including an inner rod, an air tube and an oblique rod, and the stable sliding out and angle adjustment of the circular knife are achieved through the rotation of the screw, and combined with the arc plate to disperse vibration to enhance stability.
It realizes fast switching and stability of the circular knife, reduces tool vibration and offset, and improves machining efficiency and cutting accuracy.
Smart Images
Figure CN223044109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of round knife jigs, in particular to a round knife jig with adjustable size. Background Technique
[0002] A round knife jig is a tool for processing and cutting, which is widely used in industries such as machining, automated production lines, woodworking, and metalworking. The design of this jig aims to provide a high degree of accuracy and stability to ensure that the cutting tool can accurately cut the workpiece during the cutting process.
[0003] In the existing technology, although the round knife jig can realize the replacement of round knives with different diameters, there are still some problems in the actual use process. First of all, the operation of replacing the round knife with the traditional jig is complex, which is easy to cause the installation of the cutting tool to be unstable, and then generate vibration and deviation during the cutting process, affecting the cutting accuracy. If the round knife is not effectively fixed during cutting, it may cause the cutting tool to deviate, further increasing the defective rate and affecting the production efficiency. When switching round knives with different sizes with the existing jig, it is often impossible to quickly achieve precise adjustment, prolonging the processing preparation time. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art and provide a round knife jig with adjustable size.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a round knife jig with adjustable size, including: an adjusting mechanism, a supporting mechanism is arranged at the bottom end of the adjusting mechanism, the adjusting mechanism includes side plates, a jig body is arranged on the inner wall of the side plates, one end of the jig body is slidably connected to the inner wall of the side plates, a round knife body is arranged inside the jig body, the inner side of the jig body is in contact with the outer side of the round knife body, an inner rod is arranged inside the round knife body, and one end of the inner rod is fixedly connected through the inner wall of the round knife body.
[0006] As a preferred implementation manner, the supporting mechanism includes a bottom support, an arc-shaped plate is arranged on the bottom side of the bottom support, one end of the arc-shaped plate is fixedly connected to the bottom side of the bottom support, a column is arranged on the top side of the bottom support, and the bottom end of the column is fixedly connected to the top side of the bottom support.
[0007] As a preferred implementation manner, an empty tube is arranged on the outer side of the inner rod, the outer side of the inner rod is slidably connected through the inner surface of the empty tube, an inclined rod is arranged on the outer side of one end of the empty tube, and one end of the inclined rod is movably connected to the outer side of one end of the empty tube.
[0008] As a preferred embodiment, one end of the diagonal rod is provided with a movable arm. One end of the diagonal rod is movably connected to the middle end of the movable arm, and one end of the movable arm is movably connected to the inner side of the jig body.
[0009] As a preferred embodiment, positioning holes are formed in the inner rod, a limiting plate is arranged on the inner surface of the positioning holes, and the inner surface of the positioning holes is vertically clamped with one end of the limiting plate.
[0010] As a preferred embodiment, one end of the limiting plate is movably connected to the top side of the hollow tube, and one end of the hollow tube is slidably connected through the inner wall of the side plate.
[0011] As a preferred embodiment, a lead screw is arranged at one end of the inner rod. One end of the inner rod is movably connected to the inner wall of one end of the lead screw, and the outer side of the lead screw is threadedly connected to the inner wall of the column.
[0012] As a preferred embodiment, a rotating shaft is arranged on one side of the circular cutter body, and one side of the circular cutter body is fixedly connected to one end of the rotating shaft.
[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0014] 1. Three circular cutter bodies with different diameters are designed inside the jig body. By rotating the lead screw, the required circular cutter will gradually slide out from the jig body. After sliding out, its position needs to be stabilized. Therefore, by moving the hollow tube, the inclination angle of the diagonal rod is changed, and the jig body is affected, and the diameter range will gradually shrink. When it shrinks, it will naturally resist against one side of the middle circular cutter body, thereby enhancing the stability of the circular cutter during processing, reducing tool vibration and deviation. In this way, users can quickly switch circular cutters with different diameters, which is convenient for processing according to workpiece requirements and improves work efficiency.
[0015] 2. An arc-shaped plate is installed on the inner wall of the bottom side of the bottom tray. The arc-shaped plate can disperse the vibration received by the bottom tray in an arc shape, reducing the possibility of vibration concentrating at a certain point, thereby reducing the risk of resonance. The arc-shaped structure provides better mechanical strength and stability, making the bottom tray more solid during use and reducing vibration caused by material fatigue. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of a circular cutter jig with adjustable size provided by the present utility model.
[0017] Figure 2 It is a schematic structural diagram of a partial component of the adjustment mechanism assembly of a circular cutter jig with adjustable size provided by the present utility model.
[0018] Figure 3 Schematic diagram of the split structure of the adjustment mechanism assembly of a circular knife jig with adjustable dimensions provided by the present utility model.
[0019] Figure 4 Schematic diagram of the enlarged structure of the support mechanism assembly of a circular knife jig with adjustable dimensions provided by the present utility model.
[0020] Legend:
[0021] 1. Adjustment mechanism; 11. Side plate; 12. Jig body; 13. Movable arm; 14. Diagonal rod; 15. Hollow tube; 16. Inner rod; 17. Positioning hole; 18. Limiting plate; 19. Lead screw; 110. Circular knife body; 111. Column; 112. Rotating shaft;
[0022] 2. Support mechanism; 21. Bottom support; 22. Arc-shaped plate. Specific implementation mode
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Embodiment 1
[0025] As Figures 1 - 3As shown in the figure, the utility model provides a technical solution: a round knife fixture with adjustable size, including: an adjusting mechanism 1, a supporting mechanism 2 is arranged at the bottom end of the adjusting mechanism 1. The adjusting mechanism 1 includes side plates 11, a fixture body 12 is arranged on the inner wall of the side plates 11, one end of the fixture body 12 is slidably connected to the inner wall of the side plates 11. A round knife body 110 is arranged inside the fixture body 12, and the outer side of the round knife body 110 is in contact with the inner side of the fixture body 12. An inner rod 16 is arranged on the inner wall of the round knife body 110, and one end of the inner rod 16 is fixedly connected through the inner wall of the round knife body 110. An empty tube 15 is arranged on the outer side of the inner rod 16, and the outer side of the inner rod 16 is slidably connected through the inner surface of the empty tube 15. An inclined rod 14 is arranged on the outer side of one end of the empty tube 15, and one end of the empty tube 15 is movably connected to one end of the inclined rod 14. One end of the inclined rod 14 is provided with a movable arm 13, and one end of the inclined rod 14 is movably connected to the middle end of the movable arm 13. One end of the movable arm 13 is movably connected to the inner side of the fixture body 12. Positioning holes 17 are formed on the inner rod 16, a limiting plate 18 is arranged on the inner surface of the positioning holes 17, and one end of the limiting plate 18 is vertically clamped to the inner surface of the positioning holes 17. One end of the limiting plate 18 is movably connected to the top side of the empty tube 15. One end of the empty tube 15 is slidably connected through the inner wall of the side plates 11. One end of the inner rod 16 is provided with a lead screw 19, and one end of the inner rod 16 is movably connected to the inner wall of one end of the lead screw 19. The outer side of the lead screw 19 is threadedly connected to the inner wall of the column 111. A rotating shaft 112 is arranged on one side of the round knife body 110, and one end of the round knife body 110 is fixedly connected to one end of the rotating shaft 112.
[0026] In this embodiment, when the round knife fixture with adjustable size is in use, first, three round knife bodies 110 with different diameters are designed inside the fixture body 12. When the middle round knife among the three round knives is needed, the lead screw 19 is rotated, so that the inner rod 16 moves at the original position, and then the middle round knife will gradually slide out of the fixture body 12. When it slides out, its position needs to be stabilized. Therefore, by moving the empty tube 15, the inclination angle of the inclined rod 14 is changed, and the fixture body 12 is affected, and its diameter range will gradually shrink. When it shrinks, it will naturally resist against one side of the middle round knife body 110. At this time, the limiting plate 18 on the empty tube 15 is inserted into the positioning hole 17 on the inner rod 16 to limit the position of the empty tube 15, and at the same time, the inclined rod 14 is kept stationary at the changed angle, ensuring that the fixture body 12 can effectively resist against one side of the round knife body 110, thereby enhancing the stability of the round knife during the processing, reducing tool vibration and deviation. In this way, the user can quickly switch round knives with different diameters, which is convenient for processing according to the workpiece requirements and improves work efficiency.
[0027] Embodiment 2
[0028] As Figures 1 - 4As shown, the support mechanism 2 includes a bottom support 21. An arc-shaped plate 22 is provided on the bottom side of the bottom support 21. One end of the arc-shaped plate 22 is fixedly connected to the bottom side of the bottom support 21. A column 111 is provided on the top side of the bottom support 21, and the bottom end of the column 111 is fixedly connected to the top side of the bottom support 21.
[0029] In this embodiment, in order to reduce the resonance during use, an arc-shaped plate 22 is installed on the inner wall of the bottom side of the bottom support 21. The arc-shaped plate 22 can disperse the vibration received by the bottom support 21 in an arc-shaped manner, reducing the possibility of vibration concentrating at a certain point, thereby reducing the risk of resonance. The arc-shaped structure provides better mechanical strength and stability, making the bottom support 21 more solid during use and reducing the vibration caused by material fatigue. The bottom support 21 can provide a certain degree of stability for the overall device. The structural design of the bottom support 21 can effectively disperse the weight of the equipment and provide uniform support, thereby preventing tilting or shaking during the processing.
[0030] The above are only the preferred embodiments of the present invention, and are not limitations to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims
1. A circular knife fixture with adjustable size, characterized in that: include: An adjusting mechanism (1), wherein a supporting mechanism (2) is arranged at the bottom end of the adjusting mechanism (1), wherein the adjusting mechanism (1) comprises a side plate (11), wherein a fixture body (12) is arranged on the inner wall of the side plate (11), wherein the inner wall of the side plate (11) is slidably connected to one end of the fixture body (12), wherein a circular knife body (110) is arranged on the inner side of the fixture body (12), wherein the inner side of the fixture body (12) contacts the outer side of the circular knife body (110), wherein an inner rod (16) is arranged on the inner wall of the circular knife body (110), wherein the inner wall of the circular knife body (110) is penetrated and fixedly connected to one end of the inner rod (16).
2. The size-adjustable circular knife fixture according to claim 1, characterized in that: The support mechanism (2) comprises a base (21), a curved plate (22) is arranged on the bottom side of the base (21), the bottom side of the base (21) is fixedly connected to one end of the curved plate (22), and a column (111) is arranged on the top side of the base (21), the top side of the base (21) is fixedly connected to the bottom end of the column (111).
3. The size-adjustable circular knife fixture according to claim 1, characterized in that: An empty tube (15) is arranged on the outer side of the inner rod (16), and the outer side of the inner rod (16) is slidably connected to the inner surface of the empty tube (15). An inclined rod (14) is arranged on the outer side of one end of the empty tube (15), and the outer side of one end of the empty tube (15) is movably connected to one end of the inclined rod (14).
4. The size-adjustable circular knife fixture according to claim 3, characterized in that: A movable arm (13) is provided at one end of the inclined rod (14), one end of the inclined rod (14) is movably connected to the middle end of the movable arm (13), and one end of the movable arm (13) is movably connected to the inner side of the fixture body (12).
5. The size-adjustable circular knife fixture according to claim 1, characterized in that: The inner rod (16) is provided with a positioning hole (17), the inner surface of the positioning hole (17) is provided with a limiting plate (18), and the inner surface of the positioning hole (17) is vertically clamped with one end of the limiting plate (18).
6. The size-adjustable circular knife jig according to claim 5, characterized in that: One end of the limit plate (18) is movably connected to the top side of the empty tube (15), and one end of the empty tube (15) is slidably connected to the inner wall of the side plate (11).
7. The size-adjustable circular knife fixture according to claim 1, characterized in that: A screw rod (19) is provided at one end of the inner rod (16), one end of the inner rod (16) is movably connected to the inner wall of one end of the screw rod (19), and the outer side of the screw rod (19) is threadedly connected to the inner wall of the column (111).
8. The size-adjustable circular knife jig according to claim 1, characterized in that: A rotating shaft (112) is provided on one side of the circular knife body (110), and one side of the circular knife body (110) is fixedly connected to one end of the rotating shaft (112).