Assembly tool for probe fixing nut of air separation unit

By designing a probe fixing nut assembly tool for the air-spinning unit that includes a sleeve through the cylindrical structure and a plum blossom head, the problem of existing tools being difficult to tighten deep into the equipment recesses and the probe cable hinders rotation and tightening, achieving the accuracy and convenience of tightening.

CN223044451UActive Publication Date: 2025-07-01SHANDONG YANKUANG INT COKING CO LTD
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Patent Information

Application Number
CN202422255309.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-01
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing air-spin unit probe fixing nut disassembly and assembly tools are difficult to tighten deep into the equipment recesses, and the probe cable hinders the rotational tightening process.

Method used

An assembly tool including a sleeve and a plum head is designed. The sleeve adopts a through-cylindrical structure. The inner diameter model of the plum head is suitable for the probe fixing nut. There are upper and lower pass-through openings on the same side of the sleeve and the plum head for cables passing through the probe.

Benefits of technology

This tool can be precisely tightened deep into the recesses of the equipment, and through the intermediate design of the wire-through opening, it is convenient to place the probe cable directly in the middle of the sleeve during rotation and tightening, solving the problem of obstruction of the cable during the tightening process.

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Abstract

The utility model relates to the technical field of probe nut disassembling and assembling tools, and particularly discloses an assembling tool for a probe fixing nut of an air separation unit, which comprises a sleeve and a wabbler, the sleeve adopts a through cylinder structure, one end of the sleeve is fixedly connected with the wabbler, and the inner diameter model of the wabbler is matched with that of the probe fixing nut. The same side of the sleeve and the wabbler is provided with a vertically-through wire passing opening, and a cable of the probe penetrates through the wire passing opening. The assembling tool for the probe fixing nut of the air separation unit, which is designed by the utility model, utilizes the existing materials to manufacture a simple tool and a self-made fastening tool which is firm and not easy to damage, time-saving and labor-saving in fastening, convenient to carry, simple and convenient to operate, strong in practicability, and capable of penetrating into a sunken part of equipment to ensure that the probe is disassembled and assembled when a large-scale unit is overhauled on site; the problems of incapability of reaching and fastening torque are solved; according to the problem that a probe extends a cable, a cable passing opening is designed in the middle, a probe cable can be directly placed in the middle of the sleeve during fastening, and rotating fastening is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of probe nut disassembly and assembly tools, and particularly relates to an assembly tool for a probe fixing nut of an air separation unit. Background Art

[0002] The probe fixing nut disassembly and assembly tool for an air separation unit is a special tool dedicated to disassembling and assembling the probe fixing nut in an air separation unit (air separation device). These probes are usually used to monitor key parameters during the operation of the air separation unit, such as temperature, pressure, etc.

[0003] 1. These tools are usually designed according to specific probes and fixing nuts to ensure compatibility with specific models of air separation units. The tools are usually made of high-strength and corrosion-resistant materials to adapt to the working environment of the air separation unit. Considering the convenience of on-site operation in the design, they usually have a simple operation interface or a user-friendly handle design.

[0004] 2. Wrench: A common type of tool, which can be an open-end wrench, a socket wrench or a box wrench, used to tighten or loosen the fixing nut. Torque wrench: Used to precisely control the tightening torque to avoid over-tightening or under-tightening. Special tool: For some specially designed probes and fixing nuts, specially designed tools may be required for disassembly and assembly.

[0005] 3. Positioning: First, determine the position of the probe and ensure that the tool is aligned with the fixing nut. Disassembly and assembly: Select the appropriate tool according to the type and size of the nut, and then tighten or loosen the nut in the correct direction. Torque control: When using a torque wrench, it is necessary to operate according to the torque value recommended by the manufacturer to ensure that the tightening degree of the nut meets the requirements.

[0006] 4. Correct tool selection: Ensure the use of tools that match the nut size to avoid damage to the nut due to inappropriate tools. Operation safety: During disassembly and assembly, appropriate personal protective equipment, such as gloves, goggles, etc., should be worn. Maintenance and servicing: Regularly check the wear condition of the tool to ensure it is in good condition.

[0007] The disassembly and assembly tool for the probe fixing nut of the air separation unit is an essential tool to ensure the normal operation and maintenance of the air separation unit. The correct selection and use of these tools are crucial for ensuring the installation accuracy of the probe and extending the service life of the equipment. In the coal chemical industry, blowers, compressors, and various steam turbine units are widely used. To ensure the high efficiency and safety of equipment operation, these units are equipped with a variety of displacement and vibration monitoring probes. However, due to the cables attached to the probes during the installation process, the fixing nuts of the probes are often located deep inside the machine body, which poses a great challenge to the tightening work because conventional tools are difficult to socket the probes and reach deep into the machine body for effective tightening. The probe fixing nuts are generally recessed in the equipment body, and due to space problems, general tools cannot be used. The probe itself has an extension cable, which affects the tightening process when tightening the fixing nut.

[0008] Therefore, there is an urgent need to design an assembly tool for the probe fixing nut of the air separation unit to solve the problems that the existing disassembly and assembly tools cannot reach the sunken probe nuts and the probe cables hinder rotation. Utility Model Content

[0009] Aiming at the problems existing in the prior art, the purpose of the present utility model is to provide an assembly tool for the probe fixing nut of the air separation unit.

[0010] The technical solution adopted by the present utility model to solve its technical problems is: an assembly tool for the probe fixing nut of the air separation unit, including a sleeve and a socket head. The sleeve adopts a through cylindrical structure, one end of the sleeve is fixedly connected to the socket head, the inner diameter model of the socket head is adapted to the probe fixing nut, and a wire passing opening that penetrates up and down is provided on the same side of the sleeve and the socket head, and the cable of the probe passes through the wire passing opening.

[0011] Specifically, one end of the sleeve is welded to the socket head, and the socket head adopts a socket wrench with a diameter of 16 mm.

[0012] Specifically, an auxiliary handle is welded on the side of the sleeve far from the socket head, and the auxiliary handle is perpendicularly connected to the outer wall of the sleeve.

[0013] Specifically, inclined support beams are fixedly welded on both sides of the auxiliary handle, and the bottoms of the inclined support beams are fixedly welded on the outer wall of the sleeve.

[0014] Specifically, the sleeve adopts a stainless steel pipe, and the outer diameter of the sleeve is 20 mm.

[0015] Specifically, the width of the wire passing opening on the sleeve and the socket head is 5 mm.

[0016] The present utility model has the following beneficial effects:

[0017] The assembly tool for the probe fixing nut of the air separation unit designed by the utility model utilizes existing materials to make a simple tool. The self-made fastening tool is firm and not easily damaged, time-saving and labor-saving during fastening, and convenient to carry. It meets the needs of disassembling and assembling the probe during the maintenance of large units on site. The operation is simple and convenient, and it has strong practicability. It can reach into the recesses of the equipment to solve the problems of being unable to reach and the fastening torque.

[0018] According to the problem of the probe extension cable of the air separation unit designed by the utility model, a wire-passing opening is designed in the middle. During fastening, the probe cable can be directly placed in the middle of the sleeve, which is convenient for rotating and fastening. Brief Description of the Drawings

[0019] Figure 1 It is a partial front view sectional view of the assembly tool for the probe fixing nut of the air separation unit.

[0020] Figure 2 It is a top view of the assembly tool for the probe fixing nut of the air separation unit.

[0021] Figure 3 It is a bottom view of the assembly tool for the probe fixing nut of the air separation unit.

[0022] As shown in the figure: 1 - sleeve; 2 - socket head; 3 - wire-passing opening; 4 - auxiliary handle; 5 - inclined support beam. Detailed Description of the Preferred Embodiment

[0023] The following will further clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] As Figures 1 - 3 shown, an assembly tool for the probe fixing nut of an air separation unit includes a sleeve 1, a socket head 2, a wire-passing opening 3, an auxiliary handle 4, and an inclined support beam 5. The sleeve 1 adopts a through cylindrical structure. One end of the sleeve 1 is fixedly connected to the socket head 2. The inner diameter model of the socket head 2 is adapted to the probe fixing nut. A vertically through wire-passing opening 3 is provided on the same side of the sleeve 1 and the socket head 2, and the cable of the probe passes through the wire-passing opening 3.

[0025] One end of the sleeve 1 is welded to the socket head 2, and the socket head 2 adopts a socket wrench with a diameter of 16 mm.

[0026] An auxiliary handle 4 is welded on the side of the sleeve 1 far from the socket head 2. The auxiliary handle 4 is perpendicularly connected to the outer wall of the sleeve 1, and the length of the auxiliary handle 4 is 200 mm.

[0027] On both sides of the auxiliary handle 4, the diagonal bracing beams 5 are fixedly welded, and the bottom of the diagonal bracing beams 5 is fixedly welded to the outer wall of the sleeve 1. The sleeve 1 is made of stainless steel pipe, the outer diameter of the sleeve 1 is 20 mm, and the length of the sleeve 1 is 200 mm.

[0028] The width of the wire passing opening 3 on the sleeve 1 and the plum blossom head 2 is 5 mm.

[0029] The manufacturing principle of the utility model: Using stainless steel pipe to make fastening tools including nut fastening part, extension sleeve, and torque arm. First, take a 200-mm DN20 thick-walled stainless steel pipe and a M16 plum blossom head 2, and fix the M16 plum blossom head 2 to the bottom end face of the stainless steel pipe by precise welding, aiming to enable the tool to effectively fasten the fixing nut at the probe. Then, weld a 200-mm solid iron rod to the other end of the stainless steel pipe to make it an important part of the torque arm. Finally, use a cutting machine to make an opening in the extension sleeve, allowing the cable to pass through the middle. This design ensures the convenient arrangement of the extension cable during fastening, saving time and effort.

[0030] 1. The fastening tool has a unique design. One end of it can reach into the recess of the unit to precisely fasten the fixing nut. The design of the torque arm (auxiliary handle 4) ensures the uniform and appropriate fastening force, effectively avoiding the problem that the fastening effect is affected by too large or too small force.

[0031] 2. This simple probe fastening tool has a clever design. The middle part is a hollow structure with an opening on the side. During fastening, the probe cable can pass through the hole in the middle, which not only solves the problem that the probe cable shuttles back and forth and has nowhere to be placed during fastening, but also ensures the smooth progress of the fastening process.

[0032] The utility model is not limited to the above embodiments. Anyone should know that the structural changes made under the inspiration of the utility model, as long as they have the same or similar technical solutions as the utility model, all fall within the protection scope of the utility model.

[0033] The technologies, shapes, and structures not described in detail in the utility model are all well-known technologies.

[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An assembly tool for fixing nuts of probes of air separation units, characterized in that: It includes a sleeve and a plum blossom head. The sleeve adopts a through-cylindrical structure. One end of the sleeve is fixedly connected to the plum blossom head. The inner diameter model of the plum blossom head is adapted to the probe fixing nut. A wire passing opening that passes through from top to bottom is provided on the same side of the sleeve and the plum blossom head. The cable of the probe passes through the wire passing opening.

2. The assembly tool for the probe fixing nut of the air separation unit according to claim 1, characterized in that: A plum head is welded at one end of the sleeve, and the plum head adopts a plum socket wrench with a diameter of 16 mm.

3. The assembly tool for the probe fixing nut of the air separation unit according to claim 1, characterized in that: An auxiliary handle is welded on the side of the sleeve away from the plum blossom head, and the auxiliary handle is vertically connected to the outer wall of the sleeve.

4. The assembly tool for the probe fixing nut of the air separation unit according to claim 3, characterized in that: The two sides of the auxiliary handle are fixedly welded with diagonal bracing beams, and the bottom of the diagonal bracing beam is fixedly welded on the outer wall of the sleeve.

5. The assembly tool for the probe fixing nut of the air separation unit according to claim 1, characterized in that: The sleeve is made of a stainless steel tube, and the outer diameter of the sleeve is 20 mm.

6. The assembly tool for the probe fixing nut of the air separation unit according to claim 1, characterized in that: The width of the wire openings on the sleeve and the plum blossom head is 5 mm.