Sweet corn segment cutting equipment

Abstract

The utility model relates to the technical field of corn processing, in particular to sweet corn segment cutting equipment which facilitates collection of corn kernels generated in the cutting process, prevents the corn kernels from splashing everywhere, and is convenient to use and high in practicability. Comprising a baseplate; the device further comprises a belt conveyor, a belt, two shielding plates, a plurality of supporting mechanisms, a cutting-off mechanism and a collecting mechanism, the belt conveyor is fixedly installed on the bottom plate, the belt is arranged on the belt conveyor, the supporting mechanisms are fixedly installed on the belt and evenly distributed on the belt, the cutting-off mechanism is located above the belt, and the collecting mechanism is located above the belt. The collecting mechanism is located on the right side of the belt conveyor, and the two shielding plates are fixedly installed on the front portion and the rear portion of the belt conveyor correspondingly.

Description

Technical Field

[0001] The utility model relates to the technical field of corn processing, in particular to a sweet corn cutting device. Background Art

[0002] In the process of steaming and processing corn, in order to facilitate the steaming of corn, a cutting device is needed to cut the corn into several sections; a corn cutting machine is a device used to cut corn, and it has a wide range of applications in the field of food processing. In the prior art, the utility model patent with the patent application number 202222963950.7 discloses a corn cutting machine for processing glutinous corn, which is mainly composed of a support frame, a bracket, a blade, etc. When in use, the corn to be cut is conveyed to the lower part of the blade through a chain conveyor, and then the corn is cut by the blade; the inventor believes that there are the following problems in the using process. When cutting the corn cob with the blade, the corn kernels on the corn cob will inevitably fall off, and the corn kernels in the above prior art will directly fall to the ground and splash everywhere, which is not convenient for collecting the corn kernels and is not convenient to use. Summary of the Utility Model

[0003] To solve the above technical problems, the utility model provides a sweet corn cutting device which facilitates the collection of corn kernels generated during the cutting process, prevents the corn kernels from splashing everywhere, is convenient to use, and has high practicability.

[0004] The sweet corn cutting device of the utility model includes a bottom plate; it also includes a belt conveyor, a belt, two groups of shielding plates, multiple groups of support mechanisms, a cutting mechanism and a collection mechanism. The belt conveyor is fixedly installed on the bottom plate, a belt is arranged on the belt conveyor, multiple groups of support mechanisms are fixedly installed on the belt, and the multiple groups of support mechanisms are evenly distributed on the belt. The cutting mechanism is located above the belt, the collection mechanism is located on the right side of the belt conveyor, and the two groups of shielding plates are respectively fixedly installed at the front and rear parts of the belt conveyor; when cutting the corn, first place the corn on the support mechanism of the belt, then turn on the belt conveyor. The belt conveyor drives the support mechanism to drive the corn to be conveyed to the lower part of the cutting mechanism through the belt, and then the corn is cut by the cutting mechanism. Due to the shielding of the two groups of shielding plates, the corn kernels generated during the cutting process will fall on the belt. Then, the cut corn is conveyed to the right side of the belt together with the belt and the support mechanism. Then, the cut corn and the corn kernels fall into the collection mechanism for collection; it facilitates the collection of corn kernels generated during the cutting process, prevents the corn kernels from splashing everywhere, is convenient to use, and has high practicability.

[0005] Preferably, the support mechanism includes a support plate and multiple groups of Y-shaped frames. The support plate is fixedly installed on the belt, and multiple groups of Y-shaped frames are all fixedly installed on the support plate. There is a gap between adjacent two groups of Y-shaped frames. When cutting corn, place the corn on multiple groups of Y-shaped frames. When the corn is conveyed below the cutting mechanism, the cutting mechanism can cut the corn; it is convenient to cut the corn.

[0006] Preferably, the cutting mechanism includes a lifting mechanism, a fixing plate, a driving motor, a rotating shaft, and multiple groups of cutting blades. The fixing plate is fixedly installed on the lifting mechanism, and the lifting mechanism is used to lift and lower the fixing plate. The driving motor is fixedly installed on the fixing plate, the rotating shaft is rotatably installed on the fixing plate, the output end of the rotating shaft is connected to the driving motor, and multiple groups of cutting blades are all fixedly installed on the rotating shaft. When the corn placed on multiple groups of Y-shaped frames is conveyed below multiple groups of cutting blades, turn on the driving motor. The driving motor makes multiple groups of cutting blades rotate through the rotating shaft. Then, the lifting mechanism makes the fixing plate drive the rotating shaft and multiple groups of cutting blades to descend. Multiple groups of cutting blades contact the corn at the upper ends of multiple groups of Y-shaped frames during the descending process. Then, multiple groups of cutting blades continue to descend to cut the corn on multiple groups of Y-shaped frames. The lower parts of multiple groups of cutting blades descend into the gaps between multiple groups of Y-shaped frames. Then, make the fixing plate drive the rotating shaft and multiple groups of cutting blades to rise until the next corn to be cut moves below multiple groups of cutting blades; it is convenient to cut the corn.

[0007] Preferably, the lifting mechanism includes a hoisting plate, a hydraulic cylinder, a push rod, and a sliding plate. The hydraulic cylinder is fixedly installed at the upper end of the hoisting plate. The push rod and the sliding plate are both slidably installed up and down on the hoisting plate. The upper end of the push rod is connected to the output end of the hydraulic cylinder. The lower end of the push rod is provided with a lifting plate. The lifting plate is fixedly installed at the lower ends of the sliding plate and the push rod. The fixing plate is fixedly installed at the lower end of the lifting plate. The hoisting plate is fixedly hoisted on the bracket in the workshop. When adjusting the height of the fixing plate, turn on the hydraulic cylinder. The hydraulic cylinder makes the lifting plate drive the fixing plate to adjust the height through the push rod; it is convenient to adjust the height of the fixing plate.

[0008] Preferably, the collection mechanism includes a collection box, a filter plate, and a sealing cover. The collection box is placed on the bottom plate. There is a cavity inside the collection box. The collection box is located below the right part of the belt. The filter plate is fixedly installed at the upper part of the cavity of the collection box. Multiple groups of filter holes are provided on the filter plate. A placement and extraction opening communicating with the cavity is provided at the lower part of the collection box. The sealing cover is installed outside the placement and extraction opening. After the corn is cut on the support mechanism, the belt will convey the support mechanism and the cut corn to the right. When the cut corn is conveyed to the right end of the belt, the cut corn and the corn kernels falling from the belt will fall into the cavity of the collection box. Then, the cut corn remains on the filter plate, and the corn kernels fall into the lower part of the cavity of the collection box through the filter holes on the filter plate. Then, open the sealing cover to collect the corn kernels in the lower part of the cavity of the collection box; it is convenient to collect the corn kernels and the corn.

[0009] Preferably, it further includes a water pump, a delivery pipe, a spraying pipe and a connecting plate. The output end of the water pump is connected to the spraying pipe through the delivery pipe. Multiple groups of nozzles are arranged on the spraying pipe. The spraying pipe is fixedly installed on the upper part of the collection box through the connecting plate. After the corn kernels are taken out of the collection box, close the sealing cover, then connect the water pump to an external water source, and then turn on the water pump to make the water spray onto the corn on the upper end of the filter plate in sequence through the water pump, the delivery pipe and the spraying pipe, so as to clean the corn; it is convenient to clean the cut corn.

[0010] Preferably, an ultrasonic generator is arranged on the collection box. A transducer is arranged on the ultrasonic generator. The output end of the transducer is located in the cavity of the collection box. When the water in the cavity of the collection box completely submerges the corn, turn on the ultrasonic generator to promote the movement between the water and the corn, and improve the cleaning effect of the corn.

[0011] Preferably, an inclined block is arranged at the lower end of the chamber of the collection box. The inclined surface of the inclined block faces the access opening. Through the above setting, the corn kernels that fall to the lower part of the cavity of the collection box slide to the access opening through the inclined block, which is convenient for collecting the corn kernels.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: it is convenient to collect the corn kernels generated during the cutting process, prevents the corn kernels from splashing everywhere, is easy to use, and has high practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the first axonometric structure schematic diagram of the present utility model;

[0014] Figure 2 is the second axonometric structure schematic diagram of the present utility model;

[0015] Figure 3 is the structure schematic diagram of the support mechanism;

[0016] Figure 4 is the structure schematic diagram of the collection mechanism;

[0017] Figure 5 is the structure schematic diagram of the cutting disc, the fixing plate, the driving motor, etc.;

[0018] Figure 6 is the structure schematic diagram of the water pump, the spraying pipe, the connecting plate, etc.

[0019] Reference numerals in the drawings: 1, bottom plate; 2, belt conveyor; 3, belt; 4, baffle; 5, support plate; 6, Y-shaped frame; 7, fixing plate; 8, driving motor; 9, rotating shaft; 10, cutting blade; 11, lifting plate; 12, hydraulic cylinder; 13, push rod; 14, sliding plate; 15, collection box; 16, filter plate; 17, sealing cover; 18, water pump; 19, delivery pipe; 20, spraying pipe; 21, connecting plate; 22, ultrasonic generator; 23, inclined block; 24, guide plate. Detailed implementation mode

[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive. Embodiment 1

[0021] As Figures 1 to 6 , the sweet corn cutting device of the present utility model includes a bottom plate 1, a belt conveyor 2, a belt 3, two groups of baffles 4, multiple groups of support mechanisms, a cutting mechanism and a collection mechanism. The belt conveyor 2 is fixedly installed on the bottom plate 1, the belt 3 is arranged on the belt conveyor 2, multiple groups of support mechanisms are fixedly installed on the belt 3, and the multiple groups of support mechanisms are evenly distributed on the belt 3. The cutting mechanism is located above the belt 3, and the collection mechanism is located on the right side of the belt conveyor 2. The two groups of baffles 4 are respectively fixedly installed at the front and rear parts of the belt conveyor 2. When cutting corn, first place the corn on the support mechanism of the belt 3, then turn on the belt conveyor 2. The belt conveyor 2 drives the support mechanism to drive the corn to be conveyed below the cutting mechanism through the belt 3, and then cut the corn through the cutting mechanism. Due to the shielding of the two groups of baffles 4, the corn kernels generated during the cutting process will fall on the belt 3. Then, the cut corn is conveyed to the right side of the belt 3 together with the support mechanism, and then the cut corn and corn kernels fall into the collection mechanism for collection. It facilitates the collection of the corn kernels generated during the cutting process, prevents the corn kernels from splashing everywhere, is convenient to use, and has high practicability.

[0022] As Figure 3 , the support mechanism includes a support plate 5 and multiple groups of Y-shaped frames 6. The support plate 5 is fixedly installed on the belt 3, and multiple groups of Y-shaped frames 6 are fixedly installed on the support plate 5. There is a gap between two adjacent groups of Y-shaped frames 6. When cutting corn, place the corn on the multiple groups of Y-shaped frames 6, and when the corn is conveyed below the cutting mechanism, the cutting mechanism can cut the corn. It facilitates the cutting of the corn.

[0023] As Figure 1 and Figure 5, the cutting mechanism includes a lifting mechanism, a fixing plate 7, a driving motor 8, a rotating shaft 9, and multiple groups of cutting blades 10. The fixing plate 7 is fixedly installed on the lifting mechanism, and the lifting mechanism is used to lift and lower the fixing plate 7. The driving motor 8 is fixedly installed on the fixing plate 7, the rotating shaft 9 is rotatably installed on the fixing plate 7, the output end of the rotating shaft 9 is connected to the driving motor 8, and multiple groups of cutting blades 10 are all fixedly installed on the rotating shaft 9; when the corn placed on multiple groups of Y-shaped frames 6 is conveyed below multiple groups of cutting blades 10, turn on the driving motor 8, and the driving motor 8 rotates multiple groups of cutting blades 10 through the rotating shaft 9. Then, the lifting mechanism is used to drive the fixing plate 7 to drive the rotating shaft 9 and multiple groups of cutting blades 10 to descend. During the descending process, multiple groups of cutting blades 10 contact the corn at the upper ends of multiple groups of Y-shaped frames 6. Then, multiple groups of cutting blades 10 continue to descend to cut the corn on multiple groups of Y-shaped frames 6. The lower parts of multiple groups of cutting blades 10 descend into the gaps between multiple groups of Y-shaped frames 6. Then, the fixing plate 7 is driven to drive the rotating shaft 9 and multiple groups of cutting blades 10 to rise until the next corn to be cut moves below multiple groups of cutting blades 10; this facilitates the cutting of corn.

[0024] As Figure 1 , the lifting mechanism includes a hoisting plate 11, a hydraulic cylinder 12, a push rod 13, and a sliding plate 14. The hydraulic cylinder 12 is fixedly installed at the upper end of the hoisting plate 11. The push rod 13 and the sliding plate 14 are both slidably installed up and down on the hoisting plate 11. The upper end of the push rod 13 is connected to the output end of the hydraulic cylinder 12. The lower end of the push rod 13 is provided with a lifting plate, and the lifting plate is fixedly installed at the lower ends of the sliding plate 14 and the push rod 13. The fixing plate 7 is fixedly installed at the lower end of the lifting plate; the hoisting plate 11 is fixedly hoisted on the bracket in the workshop. When adjusting the height of the fixing plate 7, turn on the hydraulic cylinder 12, and the hydraulic cylinder 12 drives the lifting plate to drive the fixing plate 7 to adjust the height through the push rod 13; this facilitates the adjustment of the height of the fixing plate 7.

[0025] As Figure 1 and Figure 4 , the collection mechanism includes a collection box 15, a filter plate 16, and a sealing cover 17. The collection box 15 is placed on the bottom plate 1. A cavity is provided inside the collection box 15. The collection box 15 is located below the right part of the belt 3. The filter plate 16 is fixedly installed at the upper part of the cavity of the collection box 15. Multiple groups of filter holes are provided on the filter plate 16. A pick-up and placement opening communicating with the cavity is provided at the lower part of the collection box 15, and the sealing cover 17 is installed outside the pick-up and placement opening; after the corn is cut on the support mechanism, the belt 3 will convey the support mechanism and the cut corn to the right. When the cut corn is conveyed to the right end of the belt 3, the cut corn and the corn kernels falling from the belt 3 will fall into the cavity of the collection box 15. Then, the cut corn remains on the filter plate 16, and the corn kernels fall into the lower part of the cavity of the collection box 15 through the filter holes on the filter plate 16. Then, open the sealing cover 17 to collect the corn kernels in the lower part of the cavity of the collection box 15; this facilitates the collection of corn kernels and corn.

[0026] AsFigure 1 and Figure 6 The output end of the water pump 18 is connected to the spraying pipe 20 through a delivery pipe 19. Multiple groups of nozzles are provided on the spraying pipe 20, and the spraying pipe 20 is fixedly installed on the upper part of the collection box 15 through a connecting plate 21. After the corn kernels are taken out of the collection box 15, the sealing cover 17 is closed. Then, the water pump 18 is connected to an external water source, and then the water pump 18 is turned on, so that water is sprayed onto the corn on the upper end of the filter plate 16 in sequence through the water pump 18, the delivery pipe 19, and the spraying pipe 20, and the corn can be cleaned; it is convenient to clean the cut corn.

[0027] such as Figure 4 Figure 4 An ultrasonic generator 22 is provided on the collection box 15, and a transducer is provided on the ultrasonic generator 22. The output end of the transducer is located in the cavity of the collection box 15. When the water in the cavity of the collection box 15 completely submerges the corn, the ultrasonic generator 22 is turned on to promote the movement between the water and the corn, and the cleaning effect of the corn is promoted.

[0028] such as Figure 4 Figure 4 An inclined block 23 is provided at the lower end of the chamber of the collection box 15, and the inclined surface of the inclined block 23 faces the access opening; it is convenient to collect the corn kernels. Embodiment 2

[0029] On the basis of Embodiment 1, a deflector 24 is added. The deflector 24 is inclined and installed on the right part of the belt conveyor 2. The deflector 24 is located at the lower end of the right end of the belt 3. The right end of the deflector 24 is low and the left end is high. The right end of the deflector 24 is located above the collection box 15. Through the above settings, the corn and corn kernels on the belt 3 slide onto the collection box 15 through the deflector 24, which is convenient for collecting the corn and corn kernels.

[0030] Rubber baffles are provided at both the front and rear ends of the belt 3. Through the above settings, it is prevented that the corn kernels slide off from both the front and rear ends of the belt 3, and the reliability is improved.

[0031] The belt conveyor 2, the drive motor 8, the cutting blade 10, the hydraulic cylinder 12, the water pump 18, the ultrasonic generator 22, and the inclined block 23 of the sweet corn cutting equipment of the present utility model are all purchased on the market. Those skilled in the art only need to install and operate according to the attached user manual, without the need for creative labor by those skilled in the art.

[0032] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in the technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A sweet corn cutting device, comprising a bottom plate (1); characterized in that: The invention also comprises a belt conveyor (2), a belt (3), two sets of baffles (4), multiple sets of support mechanisms, a cutting mechanism and a collecting mechanism. The belt conveyor (2) is fixedly mounted on the bottom plate (1). The belt conveyor (2) is provided with a belt (3). The multiple sets of support mechanisms are all fixedly mounted on the belt (3). The multiple sets of support mechanisms are evenly distributed on the belt (3). The cutting mechanism is located above the belt (3). The collecting mechanism is located on the right side of the belt conveyor (2). The two sets of baffles (4) are respectively fixedly mounted on the front and rear parts of the belt conveyor (2).

2. A sweet corn cutting device as claimed in claim 1, characterized in that: The support mechanism comprises a support plate (5) and a plurality of groups of Y-shaped frames (6); the support plate (5) is fixedly mounted on the belt (3); the plurality of groups of Y-shaped frames (6) are all fixedly mounted on the support plate (5); and a gap is provided between two adjacent groups of Y-shaped frames (6).

3. A sweet corn cutting device as claimed in claim 1, characterized in that: The cutting mechanism comprises a lifting mechanism, a fixed plate (7), a driving motor (8), a rotating shaft (9) and a plurality of cutting blades (10); the fixed plate (7) is fixedly mounted on the lifting mechanism; the lifting mechanism is used to lift the fixed plate (7); the driving motor (8) is fixedly mounted on the fixed plate (7); the rotating shaft (9) is rotatably mounted on the fixed plate (7); the output end of the rotating shaft (9) is connected to the driving motor (8); and the plurality of cutting blades (10) are fixedly mounted on the rotating shaft (9).

4. A sweet corn cutting device as claimed in claim 3, characterized in that: The lifting mechanism comprises a lifting plate (11), a hydraulic cylinder (12), a push rod (13) and a sliding plate (14); the hydraulic cylinder (12) is fixedly mounted on the upper end of the lifting plate (11); the push rod (13) and the sliding plate (14) are both slidably mounted on the lifting plate (11) up and down; the upper end of the push rod (13) is connected to the output end of the hydraulic cylinder (12); the lower end of the push rod (13) is provided with a lifting plate; the lifting plate is fixedly mounted on the lower ends of the sliding plate (14) and the push rod (13); and the fixed plate (7) is fixedly mounted on the lower end of the lifting plate.

5. The sweet corn cutting device according to claim 1, characterized in that: The collecting mechanism comprises a collecting box (15), a filter plate (16) and a sealing cover (17); the collecting box (15) is placed on the bottom plate (1); a cavity is arranged in the collecting box (15); the collecting box (15) is located below the right part of the belt (3); the filter plate (16) is fixedly mounted on the upper part of the cavity of the collecting box (15); a plurality of groups of filter holes are arranged on the filter plate (16); a take-in and put-out opening communicating with the cavity is arranged at the lower part of the collecting box (15); and the sealing cover (17) is mounted on the outer side of the take-in and put-out opening.

6. A sweet corn cutting device as claimed in claim 5, characterized in that: It also includes a water pump (18), a delivery pipe (19), a spray pipe (20) and a connecting plate (21). The output end of the water pump (18) is connected to the spray pipe (20) through the delivery pipe (19). The spray pipe (20) is provided with a plurality of groups of spray heads. The spray pipe (20) is fixedly mounted on the upper part of the collection box (15) through the connecting plate (21).

7. A sweet corn cutting device as claimed in claim 5, characterized in that: The collection box (15) is provided with an ultrasonic generator (22), and the ultrasonic generator (22) is provided with a transducer, wherein the output end of the transducer is located in the cavity of the collection box (15).

8. The sweet corn cutting device according to claim 5, characterized in that: An inclined block (23) is provided at the lower end of the chamber of the collection box (15), and the inclined surface of the inclined block (23) faces the loading and unloading port.

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