Auxiliary device for forming and processing dustproof rubber sleeve

Through integrated cutting device and debris filtration system, the problems of low efficiency and environmental pollution of dust-proof rubber sleeve molding equipment are solved, and efficient and clean production is achieved.

CN223044644UActive Publication Date: 2025-07-01WUHU COUNTY HONGYUAN RUBBER & PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202422242203.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-01
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing dustproof rubber sleeve forming equipment is inefficient, and a single cutting causes the equipment to work continuously. The debris generated during the cutting process affects the equipment operation and environmental cleanliness, and endangers the health of workers.

Method used

Design an integrated molding rubber sleeve cutting device, combining cutting chip dust-proof collection device, including driving components, fixing frames, fixed shafts, cutting knives, dust collecting covers, connecting pipes and dust collecting filters, to realize multi-station cutting and debris filtration.

Benefits of technology

It improves production efficiency, reduces equipment and environmental pollution, improves the working environment of workers, and complies with environmental protection standards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223044644U_ABST
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Abstract

The utility model relates to the technical field of dustproof rubber sleeve processing, in particular to a dustproof rubber sleeve forming processing auxiliary device which comprises a formed rubber sleeve cutting device, and the bottom of the formed rubber sleeve cutting device is connected with a cut scrap dustproof collecting device. The formed rubber sleeve cutting device comprises a driving assembly, a fixing frame, a fixing shaft rod and a cutting knife installed and located at the bottom of the fixing shaft rod. The dustproof cutting scrap collecting device comprises a dust collecting cover, a connecting pipe and a dust collecting filter connected with the connecting pipe. According to the integrated formed rubber sleeve cutting device, the whole cutting device is more compact in structure and smaller in occupied space, multiple dustproof rubber sleeves are cut at a time, the efficiency is high, and compared with a traditional single cutting mode, the production efficiency is remarkably improved; chippings generated in the cutting process can be timely sucked into the dust collection filter through the dust collection cover in cooperation with the connecting pipe to be filtered, and the influence of the chippings on equipment and the environment is effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust-proof rubber sleeve processing, in particular to an auxiliary device for forming and processing dust-proof rubber sleeves. Background Technique

[0002] A dust-proof rubber sleeve is a fitting used to seal and protect various devices, joints, cables, etc. from external environments such as dust, dirt, and liquids.

[0003] For the existing formation of dust-proof rubber sleeves, after feeding through an automatic feeding machine, blow molding is carried out. After the formed dust-proof rubber sleeves are clamped by mechanical jaws, they are placed on a cutting device for cutting.

[0004] The existing cutting devices are single and cut one by one. The cutting devices need to work continuously, with low efficiency. Moreover, debris will be generated during the cutting process. If the debris is not removed in time, it will affect the normal operation of the devices and the cleanliness of the products, pollute the production environment, and thus affect the health of the staff. Content of the Utility Model

[0005] The purpose of the utility model is to provide an auxiliary device for forming and processing dust-proof rubber sleeves to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution:

[0007] An auxiliary device for forming and processing dust-proof rubber sleeves includes a forming rubber sleeve cutting device. A cutting debris dust-proof collection device is connected and arranged at the bottom of the forming rubber sleeve cutting device. The forming rubber sleeve cutting device includes a driving component, a fixed frame, a fixed shaft rod, and a cutting knife installed at the bottom of the fixed shaft rod.

[0008] The cutting debris dust-proof collection device includes a dust collection cover, a connecting pipe, and a dust collection filter connected to the connecting pipe.

[0009] As a preferred scheme of the utility model, the driving component includes a driving motor, a driving gear, and a plurality of driven gears. The driving motor is installed at the top of one end of the fixed frame. The driving gear is located at the bottom of the fixed frame below the driving motor. A driving shaft rod is connected and arranged at the top of the driving gear. The top of the driving shaft rod penetrates through the fixed frame and is connected to the bottom output end of the driving motor.

[0010] A plurality of the driven gears are arranged in parallel on one side of the driving gear. A connecting shaft rod is connected and arranged at the top of each driven gear. The top of each connecting shaft rod is connected to the bottom of the fixed frame through a bearing seat. A shaft sleeve for connecting to the fixed shaft rod is connected and arranged on one side of the bottom of the driving gear and the driven gears. An internal screw for fastening to the fixed shaft rod is arranged on the shaft sleeve.

[0011] As a preferred solution of the present utility model, the dust collection hood is arranged in a hollow structure with both ends penetrating, and the dust collection hood is connected to the outside of the sleeve located at the bottoms of the driving gear and the driven gears. A connection through hole connected to the inlet of the connecting pipe is formed through the outer wall of one side of each dust collection hood.

[0012] As a preferred solution of the present utility model, the driving gear and the multiple driven gears are connected by a driving chain.

[0013] As a preferred solution of the present utility model, a plurality of dust-proof rubber sleeve conveying clamping plates are arranged at the bottoms of the plurality of dust collection hoods located at the bottom of the fixing frame.

[0014] As a preferred solution of the present utility model, when the bottom of the dust collection hood abuts against the top of the dust-proof rubber sleeve conveying clamping plate, the middle of the cutting knife abuts against the outer wall of the dust-proof rubber sleeve to be cut.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] In view of the problems raised in the background art, the present application provides an integrated formed rubber sleeve cutting device, which makes the whole cutting device more compact and occupies less space. Multiple dust-proof rubber sleeves are cut at one time by the formed rubber sleeve cutting device, with high efficiency. Compared with the traditional single cutting method, the production efficiency is significantly improved. The multi-station cutting mechanism can process multiple products synchronously, reducing the waiting and transposition time and improving the overall operation efficiency of the production line;

[0017] During the cutting process, the dust collection hood is arranged outside the cut rubber sleeve, and the debris generated during the cutting process can be timely sucked into the dust collection filter through the cooperation of the dust collection hood and the connecting pipe for filtering treatment, effectively preventing the influence of the debris on the equipment and the environment. The design of the dust collection hood not only protects the inside of the equipment from debris, but also reduces the dust pollution in the production environment, which is crucial for keeping the workshop clean, improving the working environment of workers and meeting the environmental protection standards. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a side view of the whole of the present utility model;

[0019] Figure 2 It is a structural diagram of the whole of the present utility model;

[0020] Figure 3 It is a schematic diagram of the connection structure between the gear and the dust collection hood of the present utility model.

[0021] In the figure: 1. Forming rubber sleeve cutting device; 11. Fixed frame; 12. Fixed shaft rod; 13. Cutting knife; 14. Driving motor; 15. Driving gear; 151. Driving shaft rod; 16. Driven gear; 161. Connecting shaft rod; 162. Bearing seat; 17. Bush; 156. Driving chain; 2. Cutting debris dust-proof collection device; 21. Dust collection hood; 22. Connecting pipe. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention.

[0023] Embodiment

[0024] Please refer to Figures 1-3 , the present invention provides a technical solution: an auxiliary device for forming and processing a dust-proof rubber sleeve, including a forming rubber sleeve cutting device 1, a cutting debris dust-proof collection device 2 is connected and arranged at the bottom of the forming rubber sleeve cutting device 1. The forming rubber sleeve cutting device 1 includes a driving component, a fixed frame 11, a fixed shaft rod 12, and a cutting knife 13 installed at the bottom of the fixed shaft rod 12; the cutting debris dust-proof collection device 2 includes a dust collection hood 21, a connecting pipe 22, and a dust collection filter connected to the connecting pipe 22; a plurality of dust collection hoods 21 at the bottom of the fixed frame 11 are provided with a plurality of dust-proof rubber sleeve conveying clamping plates at the bottom; the dust collection hood 21 is arranged in a hollow structure with both ends penetrating, and the dust collection hood 21 is connected to the outside of the bush 17 at the bottom of the driving gear 15 and the driven gear 16. A connecting through hole connected to the inlet of the connecting pipe 22 is penetrated and opened on the outer wall of one side of each dust collection hood 21; when the bottom of the dust collection hood 21 abuts against the top of the dust-proof rubber sleeve conveying clamping plate, the middle of the cutting knife 13 abuts against the outer wall of the dust-proof rubber sleeve to be cut.

[0025] It should be noted that in this embodiment, during the cutting process, the dust collection hood 21 is covered outside the cutting rubber sleeve. The debris generated during the cutting process can be timely sucked into the dust collection filter through the cooperation of the dust collection hood 21 and the connecting pipe 22 for filtering treatment, effectively preventing the influence of the debris on the equipment and the environment. The design of the dust collection hood 21 not only protects the inside of the equipment from debris, but also reduces the dust pollution in the production environment, which is crucial for keeping the workshop clean, improving the working environment of workers, and meeting environmental protection standards;

[0026] Further, when the bottom of the dust collection hood 21 abuts against the top of the dust-proof rubber sleeve conveying and clamping plate, the middle of the cutting knife 13 abuts against the outer wall of the dust-proof rubber sleeve to be cut. When the bottom of the dust collection hood 21 abuts against the top of the dust-proof rubber sleeve conveying and clamping plate, it prevents the generated debris from leaking from the bottom of the dust collection hood 21 during the cutting process. By providing a connecting pipe 22 connected to the dust collection filter on the dust collection hood 21, the debris generated during the cutting process is timely sucked into the dust collection filter for filtering treatment, effectively preventing the impact of the debris on the equipment and the environment.

[0027] Please refer to Figure 1 and 3 , the driving assembly includes a driving motor 14, a driving gear 15 and a plurality of driven gears 16. The driving motor 14 is installed at the top of one end of the fixing frame 11. The driving gear 15 is located at the bottom of the fixing frame 11 below the driving motor 14. A driving shaft rod 151 is connected to the top of the driving gear 15. The top of the driving shaft rod 151 penetrates through the fixing frame 11 and is connected to the bottom output end of the driving motor 14; the plurality of driven gears 16 are arranged in parallel on one side of the driving gear 15. A connecting shaft rod 161 is connected to the top of each driven gear 16. The top of each connecting shaft rod 161 is connected to the bottom of the fixing frame 11 through a bearing seat 162. A shaft sleeve 17 for connecting to the fixed shaft rod 12 is connected to one side of the bottom of the driving gear 15 and the driven gears 16. An internal screw for fastening to the fixed shaft rod 12 is provided on the shaft sleeve 17; the driving gear 15 and the plurality of driven gears 16 are connected by a driving chain 156.

[0028] It should be noted that in this embodiment, the integrated forming rubber sleeve cutting device 1 is provided in the present application, making the entire cutting device structure more compact and occupying less space. By using the forming rubber sleeve cutting device 1 to cut a plurality of dust-proof rubber sleeves at one time, the efficiency is high. Compared with the traditional single cutting method, the production efficiency is significantly improved. The multi-station cutting mechanism can process multiple products synchronously, reducing the waiting and changing positions time and improving the overall operation efficiency of the production line;

[0029] Further, a shaft sleeve 17 for connecting to the fixed shaft rod 12 is connected to one side of the bottom of the driving gear 15 and the driven gears 16. An internal screw for fastening to the fixed shaft rod 12 is provided on the shaft sleeve 17. The end of the fixed shaft rod 12 is installed inside the shaft sleeve 17, which facilitates the replacement of the cutting knife 13 on the fixed shaft rod 12 through the internal screw;

[0030] By optimizing the layout of the fixing frame 11, the fixed shaft rod 12 and the cutting knife 13, the entire cutting device structure is more compact, occupies less space, and is easy to integrate and upgrade in the existing production line;

[0031] Furthermore, the introduction of the drive component ensures precise control during the cutting process. The drive motor 14, through the cooperation of the driving gear 15 and the driven gear 16, achieves precise motion control of the fixed shaft rod 12 and the cutting knife 13, which not only improves the cutting accuracy but also ensures product consistency.

[0032] Furthermore, the application of the drive chain 156 enhances the transmission stability between the driving gear 15 and the driven gear 16, reduces fluctuations and noise during transmission, and improves the reliability of the overall mechanism.

[0033] Furthermore, due to the adoption of an automated drive component and an integrated cutting design, the working intensity of the operator is reduced, and complex cutting work can be completed with only simple settings and monitoring.

[0034] The introduction of the dust collection system reduces the workload of equipment cleaning and maintenance.

[0035] During use, after the dust-proof rubber sleeve conveying and clamping plate conveys multiple dust-proof rubber sleeves to be cut to the cutting position, the external lifting mechanism drives the fixed frame 11 to move downward. The bottom of the dust collection cover 21 abuts against the top of the dust-proof rubber sleeve conveying and clamping plate. At this time, the middle of the cutting knife 13 abuts against the outer wall of the dust-proof rubber sleeve to be cut. The dust collection filter and the drive motor 14 are started through the controller. Since the driving gear 15 is connected to the output end of the drive motor 14, the driving gear 15 is connected to multiple driven gears 16 through the drive chain 156. The drive motor 14 drives multiple driven gears 16 to rotate. While the driving gear 15 and the driven gears 16 rotate, the cutting knife 13 and the dust collection cover 21 thereon follow to rotate. The cutting knife 13 performs circumferential wrapping cutting, improving the cutting efficiency and quality. The dust collection cover 21 performs circumferential wrapping dust collection, ensuring that the debris generated during the cutting process can be immediately collected to prevent it from spreading to the production environment. The dust collection filter is responsible for filtering and collecting the inhaled debris to maintain the continuous operation of the system. This auxiliary device for forming and processing the dust-proof rubber sleeve realizes the high-efficiency, clean and high-quality production of the dust-proof rubber sleeve through the integration of multiple technologies such as precise cutting, effective debris treatment and intelligent control. This not only improves the production efficiency but also improves the working environment, meeting the requirements of modern industrial production for automation and environmental protection.

[0036] The working process of the present utility model:

[0037] During use, after the dust-proof rubber sleeve conveying and clamping plate conveys multiple dust-proof rubber sleeves to be cut to the cutting position, the external lifting mechanism drives the fixed frame 11 to move downward. The bottom of the dust collection hood 21 abuts against the top of the dust-proof rubber sleeve conveying and clamping plate. At this time, the middle of the cutting knife 13 abuts against the outer wall of the dust-proof rubber sleeve to be cut. The dust collection filter and the drive motor 14 are started through the controller. Since the driving gear 15 is connected to the output end of the drive motor 14, the driving gear 15 is connected to multiple driven gears 16 through the drive chain 156. The drive motor 14 drives the multiple driven gears 16 to rotate. While the driving gear 15 and the driven gears 16 are rotating, the cutting knife 13 and the dust collection hood 21 thereon are driven to rotate accordingly. The cutting knife 13 performs circumferential wrapping cutting, improving the cutting efficiency and quality. The dust collection hood 21 performs circumferential wrapping dust collection, ensuring that the debris generated during the cutting process can be immediately collected to prevent it from spreading into the production environment. The dust collection filter is responsible for filtering and collecting the inhaled debris to maintain the continuous operation of the system.

[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dustproof rubber sleeve molding auxiliary device, comprising a molded rubber sleeve cutting device (1), characterized in that: The bottom of the molded rubber sleeve cutting device (1) is connected to a cutting debris dust collection device (2), and the molded rubber sleeve cutting device (1) comprises a driving component, a fixing frame (11), a fixing shaft (12), and a cutting knife (13) installed at the bottom of the fixing shaft (12); The cutting debris dust-proof collection device (2) comprises a dust collecting cover (21), a connecting pipe (22) and a dust collecting filter connected to the connecting pipe (22).

2. The dustproof rubber sleeve forming processing auxiliary device according to claim 1 is characterized in that: The driving assembly comprises a driving motor (14), a driving gear (15) and a plurality of driven gears (16); the driving motor (14) is installed at the top of one end of the fixing frame (11); the driving gear (15) is located at the bottom of the fixing frame (11) below the driving motor (14); a driving shaft (151) is connected to the top of the driving gear (15); the top of the driving shaft (151) passes through the fixing frame (11) and is connected to the output end at the bottom of the driving motor (14); A plurality of driven gears (16) are arranged in parallel on one side of the driving gear (15); a connecting shaft (161) is connected to the top of each driven gear (16); the top of each connecting shaft (161) is connected to the bottom of the fixed frame (11) through a bearing seat (162); a shaft sleeve (17) for connecting to the fixed shaft (12) is connected to one side of the bottom of each driving gear (15) and driven gear (16); and a built-in screw for fastening to the fixed shaft (12) is provided on the shaft sleeve (17).

3. The dustproof rubber sleeve forming processing auxiliary device according to claim 2 is characterized in that: The dust collecting cover (21) is provided in a hollow structure with two ends connected. The dust collecting cover (21) is connected to the outside of the shaft sleeve (17) located at the bottom of the driving gear (15) and the driven gear (16). A connecting through hole connected to the inlet of the connecting pipe (22) is provided on the outer wall of one side of each dust collecting cover (21).

4. The dustproof rubber sleeve forming processing auxiliary device according to claim 3 is characterized in that: The driving gear (15) and the plurality of driven gears (16) are connected via a driving chain (156).

5. The dustproof rubber sleeve forming processing auxiliary device according to claim 3 is characterized in that: A plurality of dustproof rubber sleeve conveying clamping plates are arranged at the bottom of the plurality of dust collecting covers (21) located at the bottom of the fixing frame (11).

6. The dustproof rubber sleeve forming processing auxiliary device according to claim 5 is characterized in that: When the bottom of the dust collecting cover (21) abuts against the top of the dustproof rubber sleeve conveying clamping plate, the middle of the cutting knife (13) abuts against the outer wall of the dustproof rubber sleeve to be cut.