Automatic film rolling rear working section production and processing equipment

Abstract

The utility model provides automatic film rolling rear section production and processing equipment which comprises an installation platform (103) and a film rolling rear section production and processing mechanism (10) arranged on the installation platform, and further comprises a protection device, and the protection device comprises a lower cabinet body (101) and an upper protection cover (102) which are combined up and down. The upper top surface of the lower cabinet body (101) is a mounting platform (103), the processing mechanism (10) is arranged in an upper protective cover (102), the upper protective cover (102) is provided with a plurality of side-opening cabinet doors (104), and the side-opening cabinet doors of the upper protective cover are made of transparent materials. According to the equipment, the processing mechanism (10) is arranged in the lower cabinet body (101) and the upper protective cover (102), so that the overall protective property of the equipment is improved, and the flexibility of the equipment is improved by arranging a rocker arm.

Description

Technical Field

[0001] The utility model relates to production and processing equipment for the post-section of a wound film for water treatment, and particularly to production and processing equipment for the post-section of a wound film with automated operation. Background Art

[0002] In the water treatment industry, wound films are very common water treatment application components. After the wound film is wound into a columnar film and before it becomes a usable finished product, multiple process steps are required to complete, such as wound film cutting, waste head removal, sealing ring installation, airtightness detection, label pasting, leather bowl sleeving, and tape winding.

[0003] Chinese Utility Model Patent CN 209140286U discloses a filter element assembly system, which includes a waste cutting mechanism, a waste removal mechanism, an O-ring module, an airtightness testing mechanism, a rubber ring assembly mechanism, a tape pasting mechanism, and a label pasting mechanism, and can realize various basic processes in the post-section of the wound film. However, this technology has deficiencies in aspects such as the overall protection of the equipment, the protection of staff, and the overall aesthetics. Content of the Utility Model

[0004] The purpose of the utility model is to overcome the defects of the prior art, improve the automation of the production and processing of the post-section of the wound film, and provide an automated production and processing equipment for the post-section of the wound film. The functions achieved include feeding the wound film, cutting, removing the waste head, sleeving the sealing ring, inspecting airtightness (including screening), pasting labels, sleeving leather bowls, winding tapes, and final screening.

[0005] Based on this, an automated production and processing equipment for the post-section of a wound film of the utility model, the equipment installation platform 103 and the processing mechanism 10 arranged on the installation platform, the processing mechanism includes a feeding mechanism 1, a cutting mechanism 2, a waste head removal mechanism 3, a sealing ring installation mechanism 4, an airtightness detection mechanism 5, a label pasting mechanism 6, a leather bowl sleeving mechanism 7, a tape winding mechanism 8, and a screening mechanism 9 arranged in sequence. Each mechanism is dynamically connected through a horizontal transmission device and a vertical lifting device. The horizontal transmission device includes a horizontal conveyor belt and a horizontal conveyor belt driving device connected thereto, and the vertical lifting device includes a vertical conveyor belt and a vertical conveyor belt driving device connected thereto; wherein, the equipment further includes a protection device, the protection device includes a lower cabinet body 101 and an upper protective cover 102 combined up and down. The upper top surface of the lower cabinet body 101 is the installation platform 103, and the processing mechanism 4 is arranged inside the upper protective cover 102. The upper protective cover 102 has multiple side-opening cabinet doors 104, and the side-opening cabinet doors of the upper protective cover are made of transparent materials.

[0006] In the present utility model, each processing mechanism 10 in the post-section of the automatic film rolling belongs to the existing equipment in the art. For example, referring to the Chinese utility model patent CN 209140286U, a feeding mechanism, a cutting mechanism, a waste head removing mechanism, a sealing ring adding mechanism, an airtightness detection mechanism, a label pasting mechanism, a leather bowl sleeving mechanism, a tape winding mechanism, and a screening mechanism are realized, and a horizontal conveying device and a vertical lifting device are realized.

[0007] According to a preferred embodiment, the feet of the lower cabinet 101 are provided with casters and side-opening cabinet doors.

[0008] Preferably, the production and processing equipment in the post-section of the automatic film rolling further includes a control system and an electric control display screen 103 electrically connected to the control system. The control system is electrically connected to each processing mechanism 10, the horizontal conveying device, and the vertical lifting device respectively. The settings of the control system and the electric control display screen belong to the existing technology in the art and will not be elaborated herein.

[0009] For the convenience of operation, the production and processing equipment in the post-section of the automatic film rolling further includes a rocker arm 105 provided on the upper cabinet 102, and the electric control display screen is arranged on the rocker arm 105.

[0010] During use, an operator manually places the rolled film into the hopper. The vertical lifting device lifts the rolled film to a fixed position, the pneumatic device automatically centers the rolled film, the vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next position.

[0011] The vertical lifting device lifts the rolled film to a fixed position, the two side clamping devices clamp the rolled film, the left-right and up-down modules move to the specified positions according to the set program, the cutting knife and one side clamping device rotate to cut off the redundant parts at both ends of the rolled film, the vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next position.

[0012] Then, when performing the operation of removing the waste head, the vertical lifting device lifts the rolled film to a fixed position, the two side clamping devices clamp the rolled film, the left-right moving module moves to the specified position, the up-down moving cylinder drives the removal knife to insert into the cut of the rolled film, and under the control of the program, the left-right moving module moves to both sides respectively to remove the redundant waste heads at both ends of the rolled film, so as to obtain a flat cross-section. The waste heads automatically fall into the material baskets on both sides of the equipment along the inclined chute. The vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next position.

[0013] Subsequently, in the part of sleeving the sealing ring, the vertical lifting device lifts the rolled film to a fixed position, the two side clamping cylinders clamp the inner tube of the rolled film, the sealing ring sleeving device automatically sleeves the sealing ring onto the end of the inner tube, and the clamping cylinders release the inner tube of the rolled film. The vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next position.

[0014] Then, the airtightness inspection (including screening) part is executed. The vertical lifting device raises the rolled film to the fixed working position. The suspended horizontal module and the upper and lower cylinder grippers move and place the rolled film to the corresponding airtightness detection working position for air ventilation detection. The module and the grippers place the qualified rolled film to the last working position of this part. The vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next working position. The module and the grippers place the unqualified rolled film to the unqualified product working position, and the horizontal throwing cylinder throws the unqualified products out of this working position.

[0015] Then, label pasting is carried out: The vertical lifting device raises the rolled film to the fixed working position. The pressure roller drives the label conveyed by the label pasting machine to rotate and press tightly on the surface of the rolled film. The vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next working position.

[0016] Then, rubber cups are sleeved: The vertical lifting device raises the rolled film to the fixed working position. The centering cylinder centers the rolled film. The next group of vertical lifting devices raises the rolled film to the fixed rubber cup sleeving working position. The rubber cup sleeving device automatically sleevs a rubber cup onto one end of the rolled film. The vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next working position.

[0017] After that, the rolled film is wound with tape: The vertical lifting device raises the rolled film to the fixed working position. The two-side clamping devices clamp the rolled film tightly. Driven by the motor at one side of the clamping device, the tape winding device winds and compresses the rubber cup and the rolled film with tape. The vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next working position.

[0018] In the final screening part, the vertical lifting device raises the rolled film to the fixed working position. The screening device finally screens and differentiates the rolled film. The qualified products and the unqualified products enter different discharge ports respectively, completing the final processing and production.

[0019] The technical solution of the present utility model improves the overall protection of the equipment by arranging the processing mechanism 10 inside the lower cabinet 101 and the upper protective cover 102, and improves the flexibility of the equipment by arranging the rocker arm, which is beneficial for the operator to use. Description of the Drawings

[0020] Figure 1 is the front view of the present utility model;

[0021] Figure 2 is Figure 1 the top view of

[0022] Figure 3 is Figure 1 the left view of

[0023] Figure 4 is the front view of the lower cabinet and the processing mechanism;

[0024] Figure 5 isFigure 4 Top view;

[0025] 1. Loading mechanism; 2. Cutting mechanism; 3. Scrap head removing mechanism; 4. Sealing ring adding mechanism; 5. Air tightness detection mechanism; 6. Label pasting mechanism; 7. Leather cup sleeving mechanism; 8. Tape winding mechanism; 9. Screening mechanism; 10. Processing mechanism;

[0026] 101. Lower cabinet body; 102. Upper protective cover; 103. Installation platform; 104. Side-opening cabinet door; 105. Rocker arm; 106. Electric control display screen. Specific implementation mode

[0027] The following embodiments are used to non-restrictively explain the technical solutions of the present utility model.

[0028] As Figures 1 to 5 shown in the automated post-section production and processing equipment for rolled film, this processing equipment includes a protective cabinet and an installation platform 103 located inside the protective cabinet. A loading mechanism 1, a cutting mechanism 2, a scrap head removing mechanism 3, a sealing ring adding mechanism 4, an air tightness detection mechanism 5, a label pasting mechanism 6, a leather cup sleeving mechanism 7 and a tape winding mechanism 8 are arranged on the installation platform.

[0029] The upper cabinet body 102 of the protective cabinet has multiple transparent side-opening cabinet doors 104, and the lower part of the lower cabinet body 101 has casters and load-bearing fixed feet, so the whole set of equipment can be conveniently shifted or fixed.

[0030] A rocker arm 105 is installed on the upper cabinet body 102, and the electric control display screen and the electric control system are both arranged on the rocker arm 105.

[0031] The processing mechanism of the present utility model belongs to existing equipment, and its process is as follows:

[0032] Loading: Manually put the rolled film into the loading mechanism, the vertical lifting device lifts the rolled film to the fixed position, after the rolled film is centered, the vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next position.

[0033] Cutting: The vertical lifting device lifts the rolled film to the fixed position of the cutting mechanism, both sides of the rolled film are tightened, the cutter of the cutting mechanism and one side tightening device rotate to cut off the redundant parts at both ends of the rolled film, the vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next position.

[0034] Scrap head removal: The vertical lifting device lifts the rolled film to the fixed position of the scrap head removing mechanism, both sides of the rolled film are tightened, the left and right moving module moves to the specified position, the up and down moving cylinder drives the scraper to insert into the cut of the rolled film, the moving module moves to both sides respectively, and the redundant scrap heads at both ends of the rolled film are removed, so as to obtain a flat cross-section. The vertical lifting device lowers the rolled film, and the horizontal conveying device transfers the rolled film to the next position.

[0035] Seal ring set: The vertical lifting device lifts the roll film to the fixed station of the seal ring installation mechanism, grasps the inner tube of the roll film on both sides, the seal ring installation equipment automatically sets the seal ring on the end of the inner tube, and releases the inner tube of the roll film. The vertical lifting device lowers the roll film, and the horizontal conveying device transfers the roll film to the next station.

[0036] Air tightness inspection: The vertical lifting device lifts the roll film to the fixed station of the air tightness detection mechanism, and the roll film moves to the corresponding air tightness detection station for air ventilation detection. The module and the gripper place the qualified roll film at the last station of this part, the vertical lifting device lowers the roll film, and the horizontal conveying device transfers the roll film to the next station. The module and the gripper place the unqualified roll film at the unqualified product station, and the horizontal throwing cylinder throws the unqualified product out of this station.

[0037] Label pasting: The vertical lifting device lifts the roll film to the fixed station of the label pasting mechanism, and the pressure roller drives the label conveyed by the label pasting machine to rotate and press tightly on the surface of the roll film. The vertical lifting device lowers the roll film, and the horizontal conveying device transfers the roll film to the next station.

[0038] Leather cup set: The vertical lifting device lifts the roll film to the fixed station of the leather cup setting mechanism, the centering cylinder centers the roll film, the next group of vertical lifting devices lift the roll film to the fixed leather cup setting station, the leather cup setting equipment automatically sets the leather cup on one end of the roll film, the vertical lifting device lowers the roll film, and the horizontal conveying device transfers the roll film to the next station.

[0039] Tape winding: The vertical lifting device lifts the roll film to the fixed station of the tape winding mechanism, the two-side clamping devices clamp the roll film tightly, and the tape winding equipment winds and compacts the leather cup and the roll film with tape driven by the motor at the end of one of the clamping devices. The vertical lifting device lowers the roll film, and the horizontal conveying device transfers the roll film to the next station.

[0040] Final screening: The vertical lifting device lifts the roll film to the fixed station of the screening mechanism, and the screening equipment finally screens and differentiates the roll film. The qualified products and unqualified products enter different discharge ports respectively to complete the final processing and production.

Claims

1. An automated film rolling post-production and processing equipment, the equipment comprising an installation platform (103) and a processing mechanism (10) arranged on the installation platform, the processing mechanism comprising a loading mechanism (1), a cutting mechanism (2), a material head removal mechanism (3), a sealing ring installation mechanism (4), an airtightness detection mechanism (5), a label pasting mechanism (6), a leather cup mechanism (7), a tape winding mechanism (8) and a screening mechanism (9) arranged in sequence, and each mechanism is dynamically connected by a horizontal conveying device and a vertical lifting device, the horizontal conveying device comprising a horizontal conveyor belt and a horizontal conveyor belt driving device connected thereto, and the vertical lifting device comprising a vertical conveyor belt and a vertical conveyor belt driving device connected thereto; characterized in that The equipment also includes a protective device, which includes a lower cabinet (101) and an upper protective cover (102) which are combined in an upper and lower manner. The upper top surface of the lower cabinet (101) is a mounting platform (103). The processing mechanism (10) is arranged in the upper protective cover (102). The upper protective cover (102) has a plurality of side-opening cabinet doors (104). The side-opening cabinet doors of the upper protective cover are made of transparent material.

2. The device according to claim 1, characterized in that The feet of the lower cabinet body (101) are provided with casters and a side-opening cabinet door.

3. The device according to claim 1, characterized in that The device also includes a control system and an electric control display screen connected to the control system. The control system is electrically connected to the horizontal conveying device and the vertical lifting device respectively.

4. The device according to claim 3, characterized in that The device also includes a rocker arm (105) connected to the upper protective cover (102), and the electric control display screen (106) is arranged on the rocker arm (105).

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