Hot press molding device for veneer production
By introducing a purification device and a waste heat recovery structure into the hot press forming device, the problems of harmful gas purification and waste heat utilization during the hot pressing process are solved, and a safe and environmentally friendly hot pressing process and efficient energy utilization are achieved.
Patent Information
- Application Number
- CN202421870705.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing hot presses for decorative panel production produce harmful gases during the hot pressing process, which affects workers' health and lacks effective purification treatment, and fails to achieve waste heat recovery and recycling.
A heat press forming device including a purification device is designed to purify harmful gases through a water washing box and an activated carbon adsorption system, and combine the waste heat recovery structure to achieve stable pressing and waste heat circulation using an electric heating plate and a hydraulic cylinder.
Effectively purify harmful gases, protect workers' health, and at the same time realize the recycling and recycling of waste heat, improving the stability of the hot pressing process and energy utilization efficiency.
Smart Images

Figure CN223044743U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of decorative panel production, in particular to a hot pressing and forming device for decorative panel production. Background Technique
[0002] The full name of the decorative panel is decorative veneer faced plywood. It is a surface material for interior decoration formed by adhering natural wood to the surface of plywood and then hot pressing with a hot press. However, most of the existing hot presses do not have two sets of pressing mechanisms, resulting in poor stability. Moreover, most of the existing hot presses do not have a waste heat recovery structure. They often directly use electric heating plates to heat the plates, which not only cannot achieve waste heat recovery but also cannot be recycled. The design has defects and is not convenient to use.
[0003] As disclosed in Chinese Patent Publication No. CN216181403U, a hot press for fireproof decorative panel production with a waste heat recovery structure is provided. When in use, the fireproof decorative panel to be pressed is placed between the bottom pressing mechanism and the top pressing mechanism. At this time, the staff uses the control switch to turn on the driving motor, the bottom hydraulic press, and the hydraulic cylinder. The bottom hydraulic press can push the bottom pressing plate upward. The electrothermal oil in the heating tank 1 can heat the bottom pressing plate. The movable end of the hydraulic cylinder can push the fixed seat downward. The fixed seat can drive the top pressing plate downward. The electrothermal oil in the heating tank 2 can heat the top pressing plate. By reducing the distance between the top pressing plate and the bottom pressing plate, the device can press the plate. The driving motor can drive the screw rod to rotate. The screw rod and the threaded sleeve can reduce the distance between the bottom pressing plate and the top pressing plate, improving the pressing effect of the hot press. Through two control valves 1, the two connecting pipes 4 can be controlled separately. The oil pump box can suck the electrothermal oil into the electrothermal oil tank through the connecting pipe 3 on the left side of the base and the connecting pipe 4. The electrothermal oil tank can heat the electrothermal oil. The heated electrothermal oil can enter the heating tank 2 and the heating tank 1 through the connecting pipe 1, the connecting pipe 2, the connecting pipe 3 on the right side of the base, and the connecting pipe 5, achieving waste heat recovery and recycling at the same time. The overall design is reasonable and convenient to use.
[0004] However, the hot press for fireproof decorative panel production with a waste heat recovery structure in the above application often produces harmful gases during the hot pressing process, which need to be purified to avoid affecting the health of workers. Therefore, there are certain limitations.
[0005] Therefore, we urgently need to provide a hot pressing and forming device for decorative panel production. Content of the Utility Model
[0006] The purpose of the present utility model is to provide a hot pressing and forming device for decorative panel production, so as to solve the problem in the above-mentioned background technology that for the hot pressing of fireproof decorative panels with waste heat recovery structure, harmful gases are often generated during the hot pressing process, and it is necessary to purify them to avoid affecting the physical health of workers.
[0007] To achieve the above purpose, the present utility model provides the following technical solution: A hot pressing and forming device for decorative panel production, including a base and a hot press. The hot press is installed on the base, and purification devices are respectively arranged on both sides of the top of the hot press, and a forming device is arranged inside the hot press.
[0008] The purification device includes a water washing tank, an exhaust pipe, a water inlet pipe, a sewage discharge pipe, an electric sealing valve, and a purification component. The water washing tank is installed at the rear end of the left side of the top of the hot press. The front end of the exhaust pipe extends into the interior of the hot press, and the rear end extends into the lower part of the interior of the water washing tank. The water inlet pipe is fixedly connected to the rear end of the left side of the top of the water washing tank. The sewage discharge pipe is fixedly connected to the bottom of the right side of the back of the water washing tank. The electric sealing valve is installed on the sewage discharge pipe. The purification component is installed at the rear end of the right side of the top of the water washing tank. Harmful gases generated during the hot pressing process enter the water body of the water washing tank through the exhaust pipe, thereby washing and purifying the harmful gases. When the water body inside the water washing tank is polluted, start the electric sealing valve to discharge the sewage through the sewage discharge pipe, and then replenish water through the water inlet pipe.
[0009] Further improvement lies in that the purification component includes a discharge pipe, a placement box, and a pull ring. The discharge pipe is installed at the rear end of the right side of the top of the water washing tank. The placement box is installed inside the discharge pipe. The pull ring is fixedly connected to the center of the back of the placement box.
[0010] Further improvement lies in that a push-pull groove is opened on the back of the discharge pipe. The placement box is slidably connected inside the push-pull groove, and activated carbon is placed inside the placement box. Uniform ventilation holes are formed through the bottom of the placement box. The gas after water washing is discharged through the discharge pipe and passes through the inside of the placement box. The harmful gases and odors in the gas are adsorbed by the activated carbon placed inside. Regularly pull the pull ring to take out the placement box from the inside of the push-pull groove to replace the activated carbon inside.
[0011] Further improvement lies in that the molding device includes a hydraulic cylinder, a pressing plate, a buffer assembly, a hot pressing fixing plate, an electric heating plate, and a heat conducting pressing plate. The hydraulic cylinder is installed at the center of the top of the hot press, and its bottom extends into the interior of the hot press. The pressing plate is fixedly connected to the bottom of the hydraulic cylinder. Four groups of the buffer assemblies are respectively installed at the four corners of the bottom of the pressing plate. The hot pressing fixing plate is fixedly connected to the bottom of the buffer assembly. The electric heating plate is installed at the bottom of the hot pressing fixing plate. The heat conducting pressing plate is installed at the bottom of the electric heating plate. Place the decorative panel inside the hot press, then start the electric heating plate to heat up, and start the hydraulic cylinder to drive the pressing plate to move down, thereby driving the hot pressing fixing plate and the electric heating plate at its bottom to move down, and further enabling the heat conducting pressing plate to move down to contact the decorative panel for hot pressing.
[0012] Further improvement lies in that the buffer assembly includes a through hole, a limiting rod, and a buffer spring. The through hole is penetrated and opened on the pressing plate. The limiting rod is installed inside the through hole. The buffer spring is fixedly connected between the pressing plate and the hot pressing fixing plate and is located outside the limiting rod. When the heat conducting pressing plate moves down to contact the decorative panel, as the pressing plate continues to press down, the buffer spring is compressed, thereby using the elasticity of the buffer spring for a certain amount of buffering to avoid the situation of excessive pressing at one time and causing damage to the decorative panel.
[0013] Further improvement lies in that sliding grooves are respectively opened on the left and right sides of the top of the hot press. A flange bushing seat is installed inside the sliding groove. A guiding column is slidably connected inside the flange bushing seat, and its bottom is connected to the pressing plate. When the pressing plate moves down, it pulls the guiding column to move down along the flange bushing seat, thereby ensuring that the pressing plate moves vertically and avoiding its skew, which affects the hot pressing effect.
[0014] Further improvement lies in that sealing doors are respectively hinged on the left and right sides of the front of the hot press. A handle is installed on the front of the sealing door. An observation window is installed on the inner side of the sealing door, and an observation window is also installed on the left outer surface of the water washing tank. Closing the sealing door can isolate the gas generated during hot pressing and then process it through the purification device, avoiding workers inhaling harmful gases and causing physical damage, and can maintain the temperature inside the hot press to a certain extent and save energy. Through the observation window, the hot pressing situation of the decorative panel inside the hot press can be observed in real time.
[0015] Compared with the prior art, the beneficial effects of the present utility model are:
[0016] 1. For the hot pressing and forming device for producing decorative panels, the harmful gases generated during the hot pressing process enter the water body of the water washing tank through the exhaust pipe, thereby washing and purifying the harmful gases. After the water body inside the water washing tank is polluted, start the electric sealing valve to discharge the sewage through the sewage pipe, and then replenish water through the water inlet pipe.
[0017] 2. The hot pressing and forming device for producing the decorative panel discharges the gas after water washing through the discharge pipe, which passes through the inside of the placement box. The activated carbon placed inside adsorbs the residual harmful gases and odors in the gas. Periodically pull the pull ring to take out the placement box from the inside of the push-pull groove and replace the activated carbon inside it. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a front view structural schematic diagram of the present utility model;
[0019] Figure 2 is a bottom view structural schematic diagram of the inside of the hot press of the present utility model;
[0020] Figure 3 is a partial independent structural schematic diagram of the buffer assembly of the present utility model;
[0021] Figure 4 is a side view structural schematic diagram of the independent purification device of the present utility model;
[0022] Figure 5 is a top view split structural schematic diagram of the independent purification assembly of the present utility model.
[0023] In the figure: 1, base; 2, hot press; 301, water washing tank; 302, exhaust pipe; 303, water inlet pipe; 304, sewage pipe; 305, electric sealing valve; 306, purification assembly; 3061, discharge pipe; 3062, placement box; 3063, pull ring; 401, hydraulic cylinder; 402, pressing plate; 403, buffer assembly; 4031, through hole; 4032, limiting rod; 4033, buffer spring; 404, hot pressing fixing plate; 405, electric heating plate; 406, heat conducting pressing plate; 407, flange bushing seat; 408, guide post; 501, sealing door; 502, handle; 503, observation window. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1 - 5 , the present utility model provides a technical solution:
[0026] Embodiment 1:
[0027] A hot pressing and forming device for producing decorative panels, including a base 1 and a hot press 2. The hot press 2 is installed on the base 1. Purifying devices are respectively arranged on both sides of the top of the hot press 2, and a forming device is arranged inside the hot press 2.
[0028] The purifying device includes a water washing tank 301, an exhaust pipe 302, a water inlet pipe 303, a sewage discharge pipe 304, and an electric sealing valve 305. The water washing tank 301 is installed at the rear end of the left side of the top of the hot press 2. The front end of the exhaust pipe 302 extends into the interior of the hot press 2, and the rear end extends into the lower part of the interior of the water washing tank 301. The water inlet pipe 303 is fixedly connected to the rear end of the left side of the top of the water washing tank 301. The sewage discharge pipe 304 is fixedly connected to the bottom of the right side of the back of the water washing tank 301. The electric sealing valve 305 is installed on the sewage discharge pipe 304. Harmful gases generated during the hot pressing process enter the water body of the water washing tank 301 through the exhaust pipe 302, thereby washing and purifying the harmful gases. When the water body inside the water washing tank 301 is polluted, the electric sealing valve 305 is started to discharge the sewage through the sewage discharge pipe 304, and then water is replenished through the water inlet pipe 303.
[0029] The forming device includes a hydraulic cylinder 401, a pressing plate 402, a buffer assembly 403, a hot pressing fixed plate 404, an electric heating plate 405, and a heat conducting pressing plate 406. The hydraulic cylinder 401 is installed at the center of the top of the hot press 2, and its bottom extends into the interior of the hot press 2. The pressing plate 402 is fixedly connected to the bottom of the hydraulic cylinder 401. Four buffer assemblies 403 are respectively installed at the four corners of the bottom of the pressing plate 402. The hot pressing fixed plate 404 is fixedly connected to the bottom of the buffer assembly 403. The electric heating plate 405 is installed at the bottom of the hot pressing fixed plate 404. The heat conducting pressing plate 406 is installed at the bottom of the electric heating plate 405. Place the decorative panel inside the hot press 2, then start the electric heating plate 405 to heat up, and start the hydraulic cylinder 401 to drive the pressing plate 402 to move down, thereby driving the hot pressing fixed plate 404 and the electric heating plate 405 at its bottom to move down, and further moving the heat conducting pressing plate 406 down to contact the decorative panel for hot pressing.
[0030] The buffer assembly 403 includes a through hole 4031, a limiting rod 4032, and a buffer spring 4033. The through hole 4031 is penetrated and opened on the pressing plate 402. The limiting rod 4032 is installed inside the through hole 4031. The buffer spring 4033 is fixedly connected between the pressing plate 402 and the hot pressing fixed plate 404 and is located outside the limiting rod 4032. When the heat conducting pressing plate 406 moves down to contact the decorative panel, as the pressing plate 402 continues to press down, the buffer spring 4033 is compressed, thereby using the elasticity of the buffer spring 4033 to perform a certain buffer to avoid the situation that the decorative panel is damaged due to excessive pressing at one time.
[0031] On the left and right sides of the top of the hot press 2, sliding grooves are respectively formed. Inside the sliding grooves, flange bushing seats 407 are installed. Inside the flange bushing seats 407, guide posts 408 are slidably connected, and the bottom of the guide posts 408 is connected to the pressing plate 402. When the pressing plate 402 moves downward, the guide posts 408 are pulled to move downward along the flange bushing seats 407, so as to ensure that the pressing plate 402 moves vertically and prevent it from tilting, which may affect the hot pressing effect.
[0032] On the left and right sides of the front of the hot press 2, sealing doors 501 are respectively hinged. On the front of the sealing doors 501, handles 502 are installed. On the inner side of the sealing doors 501, observation windows 503 are installed, and observation windows 503 are also installed on the left outer surface of the water washing tank 301. Closing the sealing doors 501 can isolate the gas generated during hot pressing and then process it through the purification device, preventing workers from inhaling harmful gases and causing physical damage. Moreover, it can maintain the temperature inside the hot press 2 to a certain extent and save energy. Through the observation windows 503, the hot pressing situation of the decorative panel inside the hot press 2 can be observed in real time.
[0033] Embodiment Two:
[0034] On the basis of Embodiment One, the purification device includes a purification component 306. The purification component 306 is installed at the rear end of the right side of the top of the water washing tank 301. The purification component 306 includes a discharge pipe 3061, a placement box 3062, and a pull ring 3063. The discharge pipe 3061 is installed at the rear end of the right side of the top of the water washing tank 301. The placement box 3062 is installed inside the discharge pipe 3061. The pull ring 3063 is fixedly connected to the center of the back of the placement box 3062.
[0035] A push-pull groove is formed on the back of the discharge pipe 3061. The placement box 3062 is slidably connected inside the push-pull groove. Activated carbon is placed inside the placement box 3062, and ventilation holes are uniformly formed through the bottom of the placement box 3062. The gas after water washing is discharged through the discharge pipe 3061 and passes through the inside of the placement box 3062. The harmful gases and odors in the gas are adsorbed by the activated carbon placed inside. Regularly pull the pull ring 3063 to take out the placement box 3062 from the inside of the push-pull groove and replace the activated carbon inside.
[0036] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
Claims
1. A hot pressing forming device for producing decorative panels, comprising a base (1) and a hot pressing machine (2), wherein the hot pressing machine (2) is installed on the base (1), and is characterized in that: Purification devices are respectively arranged on both sides of the top of the hot press (2), and a molding device is arranged inside the hot press (2); The purification device comprises a water washing box (301), an exhaust pipe (302), a water inlet pipe (303), a sewage pipe (304), an electric sealing valve (305), and a purification component (306). The water washing box (301) is installed at the rear end of the left side of the top of the hot press (2). The front end of the exhaust pipe (302) extends into the interior of the hot press (2), and the rear end thereof extends into the interior and bottom of the water washing box (301). The water inlet pipe (303) is fixedly connected to the rear end of the left side of the top of the water washing box (301). The sewage pipe (304) is fixedly connected to the bottom right side of the back of the water washing box (301). The electric sealing valve (305) is installed on the sewage pipe (304). The purification component (306) is installed at the rear end of the right side of the top of the water washing box (301).
2. A hot pressing forming device for producing decorative panels according to claim 1, characterized in that: The purification component (306) includes a discharge pipe (3061), a placement box (3062), and a pull ring (3063). The discharge pipe (3061) is installed at the rear end of the top right side of the washing box (301), the placement box (3062) is installed inside the discharge pipe (3061), and the pull ring (3063) is fixedly connected to the back center of the placement box (3062).
3. A hot pressing forming device for producing decorative panels according to claim 2, characterized in that: A push-pull groove is provided on the back of the discharge pipe (3061), and the placement box (3062) is slidably connected to the inside of the push-pull groove. Activated carbon is placed inside the placement box (3062), and air holes are evenly penetrated through the bottom.
4. A hot pressing forming device for producing decorative panels according to claim 1, characterized in that: The forming device comprises a hydraulic cylinder (401), a pressing plate (402), a buffer assembly (403), a hot pressing fixing plate (404), an electric heating plate (405), and a heat-conducting pressing plate (406). The hydraulic cylinder (401) is installed at the top center of the hot pressing machine (2), and its bottom extends into the interior of the hot pressing machine (2). The pressing plate (402) is fixedly connected to the bottom of the hydraulic cylinder (401). Four groups of buffer assemblies (403) are respectively installed at the four corners of the bottom of the pressing plate (402). The hot pressing fixing plate (404) is fixedly connected to the bottom of the buffer assembly (403). The electric heating plate (405) is installed at the bottom of the hot pressing fixing plate (404). The heat-conducting pressing plate (406) is installed at the bottom of the electric heating plate (405).
5. A hot pressing forming device for producing decorative panels according to claim 4, characterized in that: The buffer assembly (403) comprises a through hole (4031), a limiting rod (4032), and a buffer spring (4033); the through hole (4031) is opened through the pressure plate (402); the limiting rod (4032) is installed inside the through hole (4031); the buffer spring (4033) is fixedly connected between the pressure plate (402) and the hot pressing fixing plate (404), and is located outside the limiting rod (4032).
6. A hot pressing forming device for producing decorative panels according to claim 1, characterized in that: The left and right sides of the top of the hot press (2) are respectively provided with slide grooves, and a flange bushing seat (407) is installed inside the slide groove. The flange bushing seat (407) is slidably connected to the inside with a guide column (408), and its bottom is connected to the pressing plate (402).
7. A hot pressing forming device for producing decorative panels according to claim 1, characterized in that: The front left and right sides of the hot press (2) are respectively hinged with sealed doors (501), the front of the sealed door (501) is equipped with a handle (502), the inner side of the sealed door (501) is equipped with an observation window (503), and the left outer surface of the washing box (301) is also equipped with an observation window (503).
Citation Information
Patent Citations
Hot press with waste heat recovery structure for producing fireproof veneer
CN216181403U
Cited By
Hot pressing device for desk board
CN121132829A