Aluminum oxide ceramic powder granulation device for new energy switch

By designing an alumina ceramic powder granulation device including a granulation box and a screening box, using a high-pressure roller and a cutting blade to form and cut particles, and then screen the particles through a screening plate and a vibration mechanism, the problem that existing devices cannot be screened is solved and the quality of alumina ceramic powder is improved.

CN223044764UActive Publication Date: 2025-07-01JIYUAN JINZHOU FINE CERAMIC MATERIAL CO LTD
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Patent Information

Application Number
CN202421736222.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-01
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing alumina ceramic powder granulation device cannot screen the alumina ceramic particles, resulting in the presence of too large particles and affecting the overall quality.

Method used

A device including a granulation box, a screening box and a collection box is designed. A granulation mechanism is provided in the granulation box, and a screening mechanism is provided in the screening box. The screening mechanism is composed of a screening plate and a mounting plate. The alumina ceramic raw material is molded and cut into particles through a high-pressure roller and a cutting blade, and then the particles are screened through the screening plate and a vibration mechanism.

Benefits of technology

Effective screening of alumina ceramic particles is achieved, particles with excessive size are removed, and the overall quality of alumina ceramic powder is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum oxide ceramic powder granulation device for a new energy switch, which comprises a granulation box, a granulation mechanism is arranged in the granulation box, the bottom of the granulation box is fixedly connected with a screening box, a screening mechanism is arranged in the screening box, the bottom of the screening box is fixedly connected with a collecting box, and the collecting box is fixedly connected with the granulation box. The screening mechanism is composed of a screening plate and a mounting plate, the mounting plate is an arc-shaped plate, and a mounting groove matched with the mounting plate is formed in the side wall of the screening box. The aluminum oxide ceramic raw material extends out of the other side of the forming hole in a strip shape, the extending strip-shaped aluminum oxide ceramic powder is cut through the cutting blade on the other side of the forming hole, so that the aluminum oxide ceramic powder is cut into particles, meanwhile, the formed particles can be screened through the screening mechanism, and the particles with overlarge sizes are filtered out.
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Description

Technical Field

[0001] The utility model relates to the technical field of alumina ceramic powder production, in particular to a granulating device for alumina ceramic powder used in new energy switches. Background Technique

[0002] Alumina ceramic powder has the characteristics of high-temperature stability, excellent mechanical properties, excellent insulation properties, good chemical stability, light weight and high strength, etc., and has broad application prospects in fields such as new energy vehicles. New energy switches usually use alumina ceramic powder as one of the production materials. Ceramic granulated powder is to adapt to dry pressing or isostatic pressing in the production process of functional ceramics. It is necessary to spray-dry ceramic slurry to form granular powder, which requires good fluidity, certain strength of particles, not being broken during transportation and feeding, having a certain particle size distribution, achieving close packing during feeding, having certain bonding characteristics and lubricating characteristics, and particles should not stick to each other and other granulating characteristics.

[0003] After the existing alumina ceramic powder granulating device granulates, it is unable to screen alumina ceramic particles, and there will be many particles with too large sizes in the alumina ceramic particles, which affects the overall quality of the alumina ceramic powder. For this reason, a granulating device for alumina ceramic powder used in new energy switches is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a granulating device for alumina ceramic powder used in new energy switches to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A granulating device for alumina ceramic powder used in new energy switches, including a granulating box, a granulating mechanism is arranged inside the granulating box, a screening box is fixedly connected to the bottom of the granulating box, a screening mechanism is arranged inside the screening box, a collecting box is fixedly connected to the bottom of the screening box, the screening mechanism is composed of a screening plate and a mounting plate, the mounting plate is an arc-shaped plate, a mounting groove adapted to the mounting plate is opened on the side wall of the screening box, a limiting mechanism acting on the mounting plate is arranged on the outer wall of the screening box, a handle is fixedly connected to the outer ring side wall of the mounting plate, a screening plate is arranged on the inner ring side wall of the mounting plate, the screening plate is slidably connected to the mounting plate through a sliding component, and a vibrating mechanism acting on the screening plate is arranged at the bottom of the screening plate.

[0006] As a further preferred embodiment of the present technical solution, the granulating mechanism is composed of a high-pressure roller, a forming plate and a cutting blade. The forming plate is fixedly connected to the inner wall of the granulating box. A plurality of forming holes are formed in the forming plate. A rotating column is rotatably connected to the middle of the upper end of the forming plate. A plurality of high-pressure rollers are rotatably connected to the outer surface of the rotating column. The plurality of high-pressure rollers are arranged in a circular array. The upper end of the rotating column is connected to a first driving mechanism. A rotating shaft is rotatably connected to the middle of the lower end of the forming plate. A plurality of cutting blades are fixedly connected to the outer surface of the rotating shaft. The plurality of cutting blades are arranged in a circular array. The bottom of the rotating shaft is connected to a second driving mechanism.

[0007] As a further preferred embodiment of the present technical solution, the first driving mechanism is composed of a fixing plate and a first motor. The fixing plate is fixedly connected to the top of the granulating box. A first motor is fixedly connected to the middle of the upper end of the fixing plate. The output shaft of the first motor penetrates through the fixing plate and is fixedly connected to the upper end of the rotating column.

[0008] As a further preferred embodiment of the present technical solution, the second driving mechanism is composed of a connecting column and a third motor. The four side walls of the third motor are respectively fixedly connected to the inner wall of the granulating box through the connecting column. The output shaft of the third motor is fixedly connected to the bottom of the rotating shaft.

[0009] As a further preferred embodiment of the present technical solution, the sliding assembly is composed of a slider and a spring. Three sliders are fixedly connected to the side wall of the screening plate. The three sliders are respectively slidably installed in three sliding grooves formed in the inner ring side wall of the mounting plate. A spring is fixedly connected between the top wall of the inner cavity of the sliding groove and the upper end of the slider.

[0010] As a further preferred embodiment of the present technical solution, the vibrating mechanism is composed of a second motor and a cam. The cam is located below the screening plate. The cam is rotatably connected to the inner wall of the screening box. A second motor is fixedly connected to the outer wall of the screening box. The output shaft of the second motor is fixedly connected to the cam.

[0011] As a further preferred embodiment of the present technical solution, the limiting mechanism is composed of a limiting plate, a movable sleeve and a clamping plate. Two movable sleeves are fixedly connected to the outer wall of the screening box. The two movable sleeves are symmetrically distributed on both sides above the installation groove. A limiting plate is slidably inserted into the movable sleeve. A clamping plate is fixedly connected to the upper side of the front end of the limiting plate.

[0012] The present utility model provides a granulating device for alumina ceramic powder used in a new energy switch, which has the following beneficial effects:

[0013] The utility model extrudes alumina ceramic raw materials into forming holes on a forming plate through a high-pressure roller, so that the alumina ceramic raw materials extend out from the other side of the forming holes in a strip shape, and the extended strip-shaped alumina ceramic raw materials are cut by cutting blades on the other side of the forming holes, so as to cut them into granular shapes. At the same time, the formed particles can be screened through a set screening mechanism, and the particles with too large sizes are filtered out. Brief Description of the Drawings

[0014] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 is a split schematic diagram of the overall structure of the utility model;

[0016] Figure 3 is a schematic diagram of the internal structure of the granulation box in the utility model;

[0017] Figure 4 is a schematic diagram of the structures of the screening plate and the mounting plate in the utility model;

[0018] Figure 5 of the utility model Figure 2 is a schematic diagram of the structure of A;

[0019] In the figure: 1. Granulation box; 2. Screening box; 3. Collection box; 4. Fixed plate; 5. First motor; 6. Rotating column; 7. High-pressure roller; 8. Forming plate; 9. Screening plate; 10. Mounting plate; 11. Handle; 12. Second motor; 13. Mounting groove; 14. Cutting blade; 15. Connecting column; 16. Rotating shaft; 17. Third motor; 18. Limiting plate; 19. Movable sleeve; 20. Clamping plate; 21. Cam; 22. Slide block; 23. Spring; 24. Chute. Detailed Embodiments

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model.

[0021] The utility model provides a technical solution: As Figures 1 to 5As shown in the figure, in this embodiment, a granulating device for alumina ceramic powder used in a new energy switch includes a granulating box 1. A granulating mechanism is arranged inside the granulating box 1. The bottom of the granulating box 1 is fixedly connected to a screening box 2. A screening mechanism is arranged inside the screening box 2. The bottom of the screening box 2 is fixedly connected to a collection box 3. The screening mechanism is composed of a screening plate 9 and a mounting plate 10. The mounting plate 10 is an arc-shaped plate. An installation groove 13 adapted to the mounting plate 10 is formed on the side wall of the screening box 2. A limiting mechanism acting on the mounting plate 10 is arranged on the outer wall of the screening box 2. A handle 11 is fixedly connected to the outer ring side wall of the mounting plate 10. A screening plate 9 is arranged on the inner ring side wall of the mounting plate 10. The screening plate 9 is slidably connected to the mounting plate 10 through a sliding component. A vibration mechanism acting on the screening plate 9 is arranged at the bottom of the screening plate 9. The granulating mechanism is composed of a high-pressure roller 7, a forming plate 8 and a cutting blade 14. The forming plate 8 is fixedly connected to the inner wall of the granulating box 1. A plurality of forming holes are formed on the forming plate 8. The middle part of the upper end of the forming plate 8 is rotatably connected to a rotating column 6. A plurality of high-pressure rollers 7 are rotatably connected to the outer surface of the rotating column 6. The plurality of high-pressure rollers 7 are arranged in a circular array. The upper end of the rotating column 6 is connected to a first driving mechanism. The middle part of the lower end of the forming plate 8 is rotatably connected to a rotating shaft 16. A plurality of cutting blades 14 are fixedly connected to the outer surface of the rotating shaft 16. The plurality of cutting blades 14 are arranged in a circular array. The bottom of the rotating shaft 16 is connected to a second driving mechanism.

[0022] Among them, the first driving mechanism is composed of a fixing plate 4 and a first motor 5. The fixing plate 4 is fixedly connected to the top end of the granulating box 1. The middle part of the upper end of the fixing plate 4 is fixedly connected to a first motor 5. The output shaft of the first motor 5 penetrates through the fixing plate 4 and is fixedly connected to the upper end of the rotating column 6.

[0023] The first motor 5 drives the rotating column 6 to rotate, thereby driving the high-pressure roller 7 on the outer wall of the rotating column 6 to rotate.

[0024] Among them, the second driving mechanism is composed of a connecting column 15 and a third motor 17. The four side walls of the third motor 17 are respectively fixedly connected to the inner wall of the granulating box 1 through the connecting column 15. The output shaft of the third motor 17 is fixedly connected to the bottom of the rotating shaft 16.

[0025] The third motor 17 drives the rotating shaft 16 to rotate, thereby driving the cutting blade 14 on the rotating shaft 16 to rotate.

[0026] Among them, the sliding component is composed of a slider 22 and a spring 23. Three sliders 22 are fixedly connected to the side wall of the screening plate 9. The three sliders 22 are respectively slidably installed in three chutes 24 opened on the inner ring side wall of the mounting plate 10. A spring 23 is fixedly connected between the top wall of the inner cavity of the chute 24 and the upper end of the slider 22. The vibration mechanism is composed of a second motor 12 and a cam 21. The cam 21 is located below the screening plate 9. The cam 21 is rotatably connected to the inner wall of the screening box 2. A second motor 12 is fixedly connected to the outer wall of the screening box 2. The output shaft of the second motor 12 is fixedly connected to the cam 21.

[0027] During use, start the second motor 12 to drive the cam 21 to rotate. When the convex position of the cam 21 contacts the screening plate 9, the screening plate 9 will be pushed upward. The slider 22 fixedly connected to the screening plate 9 will compress the spring 23. When the convex position of the cam 21 moves away from the screening plate 9, under the action of the spring 23 restoring its deformation, the screening plate 9 will quickly reset. As the cam 21 continues to rotate, the screening plate 9 will continuously vibrate up and down.

[0028] Among them, the limiting mechanism is composed of a limiting plate 18, a movable sleeve 19 and a clamping plate 20. Two movable sleeves 19 are fixedly connected to the outer wall of the screening box 2. The two movable sleeves 19 are symmetrically distributed on both sides above the installation groove 13. A limiting plate 18 is slidably inserted into the movable sleeve 19. A clamping plate 20 is fixedly connected to the upper side of the front end of the limiting plate 18.

[0029] After the mounting plate 10 is installed in the installation groove 13, move the limiting plate 18 downward so that the limiting plate 18 abuts against the outer wall of the mounting plate 10. Since the mounting plate 10 is an arc-shaped plate, the two limiting plates 18 can prevent the mounting plate 10 from moving to both sides and directly in front of the granulating box 1, and the inner wall of the installation groove 13 can prevent the mounting plate 10 from moving up and down and inside the granulating box 1, thereby completing the fixation of the mounting plate 10.

[0030] The utility model provides a granulating device for alumina ceramic powder used in a new energy switch, and the specific working principle is as follows:

[0031] During use, put the alumina ceramic raw material into the granulating box 1, start the first motor 5 to drive the rotating column 6 to rotate, thereby driving the high-pressure roller 7 on the outer wall of the rotating column 6 to rotate. The high-pressure roller 7 will extrude the alumina ceramic raw material into the forming holes on the forming plate 8, so that the alumina ceramic raw material extends out from the other side of the forming holes in a strip shape. At the same time, start the third motor 17 to drive the rotating shaft 16 to rotate, thereby driving the cutting blade 14 on the rotating shaft 16 to rotate. The cutting blade 14 will cut the extended strip-shaped alumina ceramic raw material, thereby cutting it into granular form. Then start the second motor 12 to drive the cam 21 to rotate. When the convex position of the cam 21 contacts the screening plate 9, it will push the screening plate 9 upward. The slider 22 fixedly connected to the screening plate 9 will compress the spring 23. When the convex position of the cam 21 moves away from the screening plate 9, under the action of the spring 23 restoring deformation, the screening plate 9 will quickly reset. As the cam 21 continues to rotate, the screening plate 9 will continuously vibrate up and down, thereby screening the formed particles. The particles with qualified sizes will fall into the collection box 3 for collection, and the unqualified particles will remain on the screening plate 9. Pull out the mounting plate 10 and the screening plate 9 to clean the unqualified particles.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for granulating alumina ceramic powder for new energy switches, comprising a granulation box (1), characterized in that: A granulating mechanism is arranged inside the granulating box (1), a screening box (2) is fixedly connected to the bottom of the granulating box (1), a screening mechanism is arranged inside the screening box (2), a collecting box (3) is fixedly connected to the bottom of the screening box (2), the screening mechanism consists of a screening plate (9) and a mounting plate (10), the mounting plate (10) is an arc-shaped plate, a mounting groove (13) adapted to the mounting plate (10) is provided on the side wall of the screening box (2), a limiting mechanism acting on the mounting plate (10) is arranged on the outer wall of the screening box (2), a handle (11) is fixedly connected to the outer ring side wall of the mounting plate (10), a screening plate (9) is arranged on the inner ring side wall of the mounting plate (10), the screening plate (9) is slidably connected to the mounting plate (10) via a sliding assembly, and a vibration mechanism acting on the screening plate (9) is arranged at the bottom of the screening plate (9).

2. The alumina ceramic powder granulating device for new energy switches according to claim 1 is characterized in that: The granulation mechanism comprises a high-pressure roller (7), a forming plate (8) and a cutting blade (14); the forming plate (8) is fixedly connected to the inner wall of the granulation box (1); a plurality of forming holes are formed on the forming plate (8); a rotating column (6) is rotatably connected to the middle of the upper end of the forming plate (8); a plurality of high-pressure rollers (7) are rotatably connected to the outer surface of the rotating column (6); the plurality of high-pressure rollers (7) are arranged in a ring array; the upper end of the rotating column (6) is connected to a first driving mechanism; the middle of the lower end of the forming plate (8) is rotatably connected to a rotating shaft (16); a plurality of cutting blades (14) are fixedly connected to the outer surface of the rotating shaft (16); the plurality of cutting blades (14) are arranged in a ring array; and a second driving mechanism is connected to the bottom of the rotating shaft (16).

3. The alumina ceramic powder granulating device for new energy switches according to claim 2 is characterized in that: The No. 1 driving mechanism is composed of a fixed plate (4) and a No. 1 motor (5); the fixed plate (4) is fixedly connected to the top of the granulation box (1); the No. 1 motor (5) is fixedly connected to the middle of the upper end of the fixed plate (4); the output shaft of the No. 1 motor (5) passes through the fixed plate (4) and is fixedly connected to the upper end of the rotating column (6).

4. The alumina ceramic powder granulating device for new energy switches according to claim 2 is characterized in that: The No. 2 driving mechanism is composed of a connecting column (15) and a No. 3 motor (17); the four side walls of the No. 3 motor (17) are respectively fixedly connected to the inner wall of the granulation box (1) through the connecting columns (15); and the output shaft of the No. 3 motor (17) is fixedly connected to the bottom of the rotating shaft (16).

5. The alumina ceramic powder granulating device for new energy switches according to claim 1 is characterized in that: The sliding assembly is composed of a slider (22) and a spring (23). Three sliders (22) are fixedly connected to the side wall of the screening plate (9). The three sliders (22) are respectively slidably mounted in three slide grooves (24) provided on the inner ring side wall of the mounting plate (10). A spring (23) is fixedly connected between the inner cavity top wall of the slide groove (24) and the upper end of the slider (22).

6. The alumina ceramic powder granulating device for new energy switches according to claim 1 is characterized in that: The vibration mechanism is composed of a No. 2 motor (12) and a cam (21), wherein the cam (21) is located below the screening plate (9), and the cam (21) is rotatably connected to the inner wall of the screening box (2), and the No. 2 motor (12) is fixedly connected to the outer wall of the screening box (2), and the output shaft of the No. 2 motor (12) is fixedly connected to the cam (21).

7. The alumina ceramic powder granulating device for new energy switches according to claim 1 is characterized in that: The limiting mechanism is composed of a limiting plate (18), a movable sleeve (19) and a clamping plate (20); two movable sleeves (19) are fixedly connected to the outer wall of the screening box (2); the two movable sleeves (19) are symmetrically distributed on both sides above the mounting groove (13); a limiting plate (18) is slidably inserted in the movable sleeve (19); and a clamping plate (20) is fixedly connected to the upper front end of the limiting plate (18).