Rubber product forming device with high production rate

Abstract

The utility model belongs to the technical field of rubber product production, and particularly relates to a rubber product forming device with high production speed, which comprises a box body and a base, a motor is arranged on the outer wall of the base, the output end of the motor penetrates into the base and is provided with a threaded rod, two groups of rotating shafts are inserted into the top of the base, and two groups of first bevel gears are arranged on the outer wall of the threaded rod. Second bevel gears are arranged at the positions, penetrating into the base, of the bottom ends of the two sets of rotating shafts, movable sleeves are arranged on the outer walls of the rotating shafts, placing filter plates are arranged at the top ends of the movable sleeves, bearing plates are arranged at the tops of the placing filter plates, illuminating lamps are arranged on the two sides of the inner wall of the box body, a hot air box is arranged at the top of the box body, and an air inlet pipe is inserted into one side of the outer wall of the hot air box. According to the utility model, the high-speed running and stable production process can be realized, so that the production efficiency is improved, the molding shape and size of a rubber product can be intuitively controlled by adjusting the position of the movable sleeve and placing parts such as a filter plate, and the consistency and precision of the quality of a finished product are ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of rubber product production, and specifically relates to a rubber product forming device with a fast production rate. Background Technique

[0002] Rubber and plastics are the general terms for the rubber and plastic industries. They are both by-products of petroleum and have the same origin. However, in the process of manufacturing products, their physical properties are different and their uses are even more different. The most widely used rubber is tires. Plastics are becoming more and more widely used with the development of technology and market demands, and are already indispensable in daily life. Rubber requires a forming device during processing, but the existing forming devices still have problems. They cannot intuitively control the shape and size of rubber product forming, cannot ensure the consistency and accuracy of finished product quality, cannot effectively utilize heat energy and air circulation, and reduce energy utilization efficiency.

[0003] Therefore, a rubber product forming device with a fast production rate is provided to solve the above problems. Content of the Utility Model

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a rubber product forming device with a fast production rate to at least partially solve the above technical problems.

[0005] The technical solution adopted by the utility model is as follows:

[0006] The utility model provides a rubber product forming device with a fast production rate, which includes a box body and a base. An electric motor is arranged on the outer wall of the base. The output end of the electric motor penetrates into the interior of the base and is provided with a threaded rod. Two groups of rotating shafts are inserted into the top of the base. Two groups of first bevel gears are arranged on the outer wall of the threaded rod. The bottom ends of the two groups of rotating shafts penetrate into the interior of the base and are both provided with second bevel gears. A moving sleeve is arranged on the outer wall of the rotating shaft. A placing filter plate is arranged at the top of the moving sleeve. A bearing plate is arranged on the top of the placing filter plate. Lighting lamps are arranged on both sides of the inner wall of the box body. A hot air box is arranged on the top of the box body. An air inlet pipe is inserted into one side of the outer wall of the hot air box. An air extraction pump is arranged on the air inlet pipe. The bottom end of the air inlet pipe penetrates into the interior of the box body and is provided with a blow molding head. Two L-shaped rods are arranged on both sides of the outer wall of the air inlet pipe. A slider is arranged at one end of the L-shaped rod away from the blow molding head. Sliding grooves are arranged at both ends of the top of the inner cavity of the box body. A discharge pipe is inserted into one side of the outer wall of the box body. An electromagnetic valve is installed on the discharge pipe.

[0007] As a further scheme of the utility model: a box door one is arranged on the surface of the box body. A visual window is arranged on the surface of the box door one. A handle one is arranged below the visual window. Anti-slip patterns are arranged on the outer wall of the handle one.

[0008] As a further solution of the utility model: a second box door is provided on the surface of the base, a first handle is provided on the surface of the second box door, and anti-slip patterns are provided on the outer wall of the second handle.

[0009] As a further solution of the utility model: fixing blocks are provided at both ends of the bottom of the bearing plate, the bottoms of the two fixing blocks are provided at both ends of the top of the placed filter plate, and a matching soft pad is laid on the surface of the bearing plate.

[0010] As a further solution of the utility model: a protective shell is provided outside the motor, heat dissipation holes are provided on the protective shell, and dust-proof nets are provided in the heat dissipation holes.

[0011] As a further solution of the utility model: a control panel is installed on the surface of the first box door, and the motor, the lighting lamp and the solenoid valve are all electrically connected to the control panel.

[0012] As a further solution of the utility model: a push handle is welded on one side of the outer wall of the box body.

[0013] As a further solution of the utility model: universal wheels are provided at the four corners of the bottom surface of the box body, and brake devices are installed on all four universal wheels.

[0014] Due to the adoption of the above technical solutions in the embodiments of the utility model, it has at least one of the following advantages:

[0015] First, the utility model can achieve high-speed operation and a stable production process, thereby improving production efficiency.

[0016] Second, a rotating shaft and a bevel gear assembly are provided inside the utility model. By adjusting the positions of the movable sleeve and components such as the placed filter plate, the shape and size of the rubber product during molding can be visually controlled, ensuring the consistency and accuracy of the finished product quality.

[0017] Third, the utility model can effectively utilize heat energy and air circulation, reduce energy waste, improve energy utilization efficiency, and thus achieve energy consumption savings.

[0018] Fourth, the utility model adopts designs such as chutes, sliders and discharge pipes, enabling operators to conveniently perform tasks such as loading, adjustment and discharging, improving the convenience and efficiency of operation.

[0019] Fifth, a lighting lamp is provided inside the device of the utility model to ensure clear vision in the operation area and reduce the occurrence of accidents. At the same time, the device is also equipped with safety control devices such as solenoid valves, which can ensure safe shutdown of the device in case of abnormalities and the personal safety of operators.

[0020] The above summary is for the purpose of the specification only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. Brief Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0022] Figure 1 It is a schematic internal structure diagram of a rubber product molding device with a fast production rate proposed by the present utility model;

[0023] Figure 2 It is a schematic external structure diagram of a rubber product molding device with a fast production rate proposed by the present utility model;

[0024] Figure 3 It is a three-dimensional view of the components of a rubber product molding device with a fast production rate proposed by the present utility model.

[0025] In the figure: 1, box body; 2, universal wheel; 3, push handle; 4, motor; 5, threaded rod; 6, first bevel gear; 7, second bevel gear; 8, rotating shaft; 9, moving sleeve; 10, placing filter plate; 11, fixing block; 12, support plate; 13, soft pad; 14, lighting lamp; 15, discharge pipe; 16, solenoid valve; 17, hot air box; 18, intake pipe; 19, air extraction pump; 20, chute; 21, slider; 22, L-shaped rod; 23, blow molding head; 24, door one of the box; 25, viewing window; 26, control panel; 27, handle one; 28, door two of the box; 29, handle two; 30, base.

[0026] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. Detailed Embodiments

[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0028] It should be noted that terms such as "first", "second", "symmetric", "array", etc. are only used for distinguishing and descriptive purposes of position, and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, those defined with features such as "first", "symmetric", etc. may explicitly or implicitly include one or more of such features; similarly, when there is no numerical limitation on certain features in the form of words such as "two", "three", etc., it should be noted that such features also explicitly or implicitly include one or more feature quantities;

[0029] In the embodiments of the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", "fixation", etc. shall be understood in a broad sense; for example, it may be a fixed connection, a detachable connection, or an integral molding; it may be a mechanical connection, a direct connection, a welding connection, or an indirect connection through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood in combination with the specific circumstances according to the drawings of the specification.

[0030] In the description of the embodiments of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the embodiments of the present utility model.

[0031] As Figures 1 to 3 shown, a rubber product forming device with a fast production rate includes a box body 1 and a base 30. An electric motor 4 is provided on the outer wall of the base 30. The output end of the electric motor 4 penetrates into the interior of the base 30 and is provided with a threaded rod 5. Two groups of rotating shafts 8 are inserted into the top of the base 30. Two first bevel gears 6 are provided on the outer wall of the threaded rod 5. The bottom ends of the two groups of rotating shafts 8 penetrate into the interior of the base 30 and are both provided with second bevel gears 7. A moving sleeve 9 is provided on the outer wall of the rotating shaft 8. A placing filter plate 10 is provided at the top of the moving sleeve 9. A bearing plate is provided on the top of the placing filter plate 10. Lighting lamps 14 are provided on both sides of the inner wall of the box body 1. A hot air box 17 is provided on the top of the box body 1. An air inlet pipe 18 is inserted into one side of the outer wall of the hot air box 17. An air extraction pump 19 is provided on the air inlet pipe 18. The bottom end of the air inlet pipe 18 penetrates into the interior of the box body 1 and is provided with a blow molding head 23. L-shaped rods 22 are provided on both sides of the outer wall of the air inlet pipe 18. A slider 21 is provided at the end of the L-shaped rod 22 away from the blow molding head 23. Chute grooves 20 are opened at both ends of the top of the inner cavity of the box body 1. A discharge pipe 15 is inserted into one side of the outer wall of the box body 1. An electromagnetic valve 16 is installed on the discharge pipe 15.

[0032] In this embodiment, a motor 4 is installed on the base 30. The motor 4 drives the internal threaded rod 5 through its output end, and the rotational torque of the motor 4 is used to drive the threaded rod 5 to achieve the conveying and processing of materials.

[0033] Two groups of first bevel gears 6 are provided on the outer wall of the threaded rod 5. The bottom end of the rotating shaft 8 penetrates into the interior of the base 30 and is provided with a second bevel gear 7. Through the design of bevel gear transmission, the rotational movement of the threaded rod 5 can be transmitted to the second bevel gear 7 through the first bevel gear 6, thereby realizing more stable conveying of materials.

[0034] A moving sleeve 9 is provided on the outer wall of the rotating shaft 8, and a placement filter plate 10 is provided at the top of the sleeve. This enables impurities to be filtered out when the material passes through the device, improving the quality of the formed product. A bearing plate is also provided on the top of the filter plate to support the filter plate to ensure its stability.

[0035] On both sides of the inner wall of the box body 1, lighting lamps 14 are provided to provide sufficient lighting conditions for convenient operation. A hot air box 17 is provided on the top of the box body 1, aiming to heat the rubber material by heating the air for better forming.

[0036] An air inlet pipe 18 is inserted on one side of the outer wall of the hot air box 17. An air extraction pump 19 is provided on the air inlet pipe 18. Air is introduced into the system through the air inlet pipe 18, and the excess gas is discharged through the air extraction pump 19. The bottom end of the air inlet pipe 18 penetrates into the interior of the box body 1 and is provided with a blow molding head 23 to blow mold the rubber material using air pressure.

[0037] On both sides of the outer wall of the air inlet pipe 18, L-shaped rods 22 are provided. One end far from the blow molding head 23 is provided with a slider 21. At both ends of the top of the inner cavity of the box body 1, chutes 20 are opened, mainly used to control the moving range and position of the slider 21 to achieve control of the forming process.

[0038] A discharge pipe 15 is inserted on one side of the outer wall of the box body 1. An electromagnetic valve 16 is installed on the pipe. After the forming process is completed, the electromagnetic valve 16 is opened to control the opening and closing of the discharge pipe 15, and the finished product is smoothly discharged from the device.

[0039] A box door one 24 is provided on the surface of the box body 1. A viewing window 25 is provided on the surface of the box door one 24. Below the viewing window 25, a handle one 27 is provided, and anti-slip patterns are provided on the outer wall of the handle one 27.

[0040] A box door two 28 is provided on the surface of the base 30. A handle one 27 is provided on the surface of the box door two 28, and anti-slip patterns are provided on the outer wall of the handle two 29.

[0041] In this embodiment, first of all, the box body 1 is the main part of the entire device. It bears the molding process of rubber products. The design of the box body 1 should meet the requirements of structural strength and stability to ensure that it can withstand the impact force and pressure during high-speed movement and processing.

[0042] Secondly, the box door is a movable part of the box body 1. By opening and closing the box door, it is convenient to load materials and take out the molded rubber products. The design of the box door should consider the convenience and safety of the operator. Therefore, a viewing window 25 and a handle are provided on the box door.

[0043] The setting of the viewing window 25 enables the operator to clearly observe the molding process inside the box and check the quality of the molded rubber products. The setting of the handle facilitates the operator to open and close the box door.

[0044] The base 30 is a stable support platform for the device, located at the bottom of the box body 1. There is also a box door on the surface of the base 30, which is used to facilitate the operator to load materials and take out the molded rubber products from the bottom. The design of the base 30 also considers the convenience and safety of the operator. Therefore, a handle is provided on the box door.

[0045] The outer walls of these handles are provided with anti-slip patterns, aiming to increase the friction when the operator holds the handle, improve the grasping force, reduce the possibility of slipping, and ensure the safety and accuracy of the operation.

[0046] Fixed blocks 11 are provided at both ends of the bottom of the bearing plate. The bottoms of the two fixed blocks 11 are arranged at both ends of the top of the placed filter plate 10. A soft pad 13 adapted thereto is laid on the surface of the bearing plate.

[0047] A protective shell is provided outside the motor 4. There are heat dissipation holes on the protective shell, and dust-proof nets are provided in the heat dissipation holes.

[0048] In this embodiment, the design of the fixed block 11 is to fix the placed filter plate 10 to keep it in place. The bottom of the fixed block 11 is arranged at both ends of the top of the filter plate. By fixing the filter plate, it is ensured that the rubber material will not shift or deform during the molding process.

[0049] A soft pad 13 adapted thereto is laid on the surface of the bearing plate. The function of the soft pad 13 is to provide a soft surface to prevent the rubber material from directly contacting the bearing plate and reduce the damage and wear on the surface of the rubber product.

[0050] The motor 4 drives the operation of the molding device. To protect the motor 4 from the external environment and ensure its normal operation, a protective housing is provided on the outside of the motor 4. The protective housing is provided with heat dissipation holes. The function of the heat dissipation holes is to increase the heat dissipation effect and prevent the motor 4 from overheating. At the same time, a dust-proof net is provided in the heat dissipation holes to prevent dust and sundries from entering the inside of the protective housing and keep the motor 4 clean and operating normally.

[0051] In summary, the device utilizes the applied pressure and temperature to fix the filter plate through the fixing block 11 and lay the soft pad 13, so that the rubber material undergoes appropriate deformation and plasticity on the bearing plate, thereby realizing the molding of rubber products. At the same time, through the design of the motor 4 and the protective housing, the safe operation and heat dissipation effect of the motor 4 are ensured, and the external environment is prevented from having an adverse impact on the device.

[0052] One side of the outer wall of the box body 1 is welded with a push handle 3.

[0053] Universal wheels 2 are provided at the four corners of the bottom surface of the box body 1, and brake devices are installed on all four universal wheels 2.

[0054] In this embodiment, first of all, the push handle 3 is welded to one side outer wall of the box body 1. In order to facilitate the operation of the device, the molding process of the rubber product is promoted by pushing and pulling.

[0055] Secondly, universal wheels 2 are provided at the four corners of the bottom surface of the box body 1, and a brake device is installed on each universal wheel 2. In order to achieve the high mobility and stability of the device, the universal wheel 2 is a wheel that can move in multiple directions, which can make the device move freely in various directions, facilitating operation and adjusting the position, while the brake device is used to fix the universal wheel 2 to prevent the device from accidentally moving during use.

[0056] A control panel 26 is installed on the surface of the box door 24. The motor 4, the lighting lamp 14, and the solenoid valve 16 are all electrically connected to the control panel 26.

[0057] The motor 4, the lighting lamp 14, and the solenoid valve 16 adopted by this device are all mature existing technologies, and the working principles of the motor 4, the lighting lamp 14, and the solenoid valve 16 are also well-known to those skilled in the art, so no more description will be given here.

[0058] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0059] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

[0060] The above description of the present utility model and its embodiments is not restrictive. What is shown in the drawings is only one of the embodiments of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and, without departing from the gist of the creation of the present utility model, design similar structural modes and embodiments to this technical solution without creative efforts, they shall all fall within the protection scope of the present utility model.

Claims

1. A rubber product molding device with a high production rate, characterized in that: The invention comprises a box body (1) and a base (30), wherein a motor (4) is provided on the outer wall of the base (30), an output end of the motor (4) penetrates into the interior of the base (30) and is provided with a threaded rod (5), two groups of rotating shafts (8) are inserted at the top of the base (30), two groups of first bevel gears (6) are provided on the outer wall of the threaded rod (5), the bottom ends of the two groups of rotating shafts (8) penetrate into the interior of the base (30) and are both provided with a second bevel gear (7), a movable sleeve (9) is provided on the outer wall of the rotating shaft (8), a filter plate (10) is provided at the top end of the movable sleeve (9), a bearing plate (12) is provided at the top of the filter plate (10), and two sides of the inner wall of the box body (1) are provided with There is a lighting lamp (14), a hot air box (17) is provided on the top of the box body (1), an air intake pipe (18) is inserted on one side of the outer wall of the hot air box (17), an air pump (19) is provided on the air intake pipe (18), the bottom end of the air intake pipe (18) passes through the interior of the box body (1) and a blow molding head (23) is provided, L-shaped rods (22) are provided on both sides of the outer wall of the air intake pipe (18), a slider (21) is provided at one end of the L-shaped rod (22) away from the blow molding head (23), sliding grooves (20) are provided at both ends of the top of the inner cavity of the box body (1), a discharge pipe (15) is inserted on one side of the outer wall of the box body (1), and a solenoid valve (16) is installed on the discharge pipe (15).

2. A rubber product molding device with a high production rate according to claim 1, characterized in that: The surface of the box body (1) is provided with a box door (24), the surface of the box door (24) is provided with a visual window (25), a handle (27) is provided below the visual window (25), and the outer wall of the handle (27) is provided with anti-slip grooves.

3. The rubber product molding device with high production rate according to claim 1, characterized in that: The surface of the base (30) is provided with a second box door (28), the surface of the second box door (28) is provided with a second handle (29), and the outer wall of the second handle (29) is provided with anti-slip patterns.

4. The rubber product molding device with high production rate according to claim 1, characterized in that: Both ends of the bottom of the carrier plate (12) are provided with fixing blocks (11), the bottoms of the two fixing blocks (11) are arranged at the two ends of the top of the filter plate (10), and the surface of the carrier plate (12) is paved with a matching soft pad (13).

5. The rubber product molding device with high production rate according to claim 1, characterized in that: A protective shell is provided on the outer side of the motor (4), a heat dissipation hole is provided on the protective shell, and a dustproof net is provided in the heat dissipation hole.

6. A rubber product molding device with a high production rate according to claim 2, characterized in that: A control panel (26) is installed on the surface of the box door (24), and the motor (4), the lighting lamp (14) and the solenoid valve (16) are all electrically connected to the control panel (26).

7. The rubber product molding device with high production rate according to claim 1, characterized in that: A push handle (3) is welded to one side of the outer wall of the box body (1).

8. The rubber product molding device with high production rate according to claim 1, characterized in that: Universal wheels (2) are provided at four corners of the bottom surface of the box body (1), and the four universal wheels (2) are all equipped with brake devices.

Images