Carbon fiber woven floor

By adopting a carbon fiber braided floor structure, the overall performance of automotive flooring in terms of wear resistance, anti-slip and comfort is solved, and the effect of good flexibility, anti-slip and easy to clean is achieved.

CN223045319UActive Publication Date: 2025-07-01ZHEJIANG JIAYE FLOORING CO LTD
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Patent Information

Application Number
CN202422141875.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-01
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

Existing automotive floors cannot meet the comprehensive performance requirements of wear resistance, slip resistance and comfort at the same time.

Method used

The carbon fiber braided floor structure is adopted, including a base material layer and a braided layer. The base material layer is composed of a first tempered aluminum plate, a lightweight fill layer and a second tempered aluminum plate. The braided layer is composed of a reinforced composite film and a carbon fiber braided layer. Each layer is connected by PUR glue adhesion. The carbon fiber braided layer is mixed with carbon fiber, polyester, nylon and spandex, and is hydrophobic.

Benefits of technology

Improves the flexibility and anti-slip performance of the floor, ensuring that it is not easy to damage, feels comfortable in feet, and the floor surface is easy to clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon fiber woven floor which comprises a base material layer and a woven layer, the woven layer is arranged on the surface of the base material layer, the base material layer comprises a first tempered aluminum plate, a light-weight filling layer and a second tempered aluminum plate, the light-weight filling layer is arranged on the surface of the first tempered aluminum plate, the second tempered aluminum plate is arranged on the surface of the light-weight filling layer, and the second tempered aluminum plate is arranged on the surface of the light-weight filling layer. The braid layer comprises a reinforced composite film and a carbon fiber braid layer, the reinforced composite film is arranged on the surface of the second tempered aluminum plate, the carbon fiber braid layer is arranged on the surface of the reinforced composite film, due to the elastic structure of the carbon fiber braid layer, the carbon fiber braid layer can bear impact of external objects, is not prone to being damaged and makes feet feel comfortable, and due to the fact that the surface of the carbon fiber braid layer is rough, the service life of the carbon fiber braid layer is prolonged. In addition, the woven layer is formed by weaving hydrophobic fibers and has the waterproof function, and therefore the surface of the floor is easy to clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of commercial vehicle floors, and particularly relates to a carbon fiber woven floor. Background Art

[0002] The automobile floor is an important part of the interior decoration of the automobile. With the development of the automobile industry, people's requirements for the automobile interior are getting higher and higher, and relatively high requirements are put forward for the practicability, aesthetics and comfort of the automobile floor. However, the comprehensive performance of the automobile floors on the current market is relatively poor, and it is impossible to meet the requirements of wear resistance, anti-slip, high comfort, etc. at the same time. Content of the Utility Model

[0003] In order to solve the deficiencies in the above-mentioned prior art, the utility model provides a carbon fiber woven floor.

[0004] In order to achieve the above technical effects, the utility model adopts the following scheme:

[0005] A carbon fiber woven floor comprises a base material layer and a woven layer. The woven layer is arranged on the surface of the base material layer. The base material layer includes a first tempered aluminum plate, a lightweight filling layer, and a second tempered aluminum plate. The lightweight filling layer is arranged on the surface of the first tempered aluminum plate. The second tempered aluminum plate is arranged on the surface of the lightweight filling layer. The woven layer includes a reinforced composite film and a carbon fiber woven layer. The reinforced composite film is arranged on the surface of the second tempered aluminum plate. The carbon fiber woven layer is arranged on the surface of the reinforced composite film.

[0006] In a preferred technical solution, the lightweight filling layer includes one or more of a polypropylene layer, a polyamide layer, and an acrylonitrile-butadiene-styrene plastic layer.

[0007] In a preferred technical solution, the reinforced composite film is a PVC film.

[0008] In a preferred technical solution, the structures of the foregoing layers are adhesively connected through PUR glue.

[0009] In a preferred technical solution, the carbon fiber woven layer is formed by mixing and weaving carbon fiber with two or three of polyester, nylon, and spandex.

[0010] Compared with the prior art, the beneficial effects are as follows:

[0011] 1. Good flexibility. Due to the elastic structure of the carbon fiber woven layer, it can withstand the impact of external objects, is not easily damaged, and has a comfortable foot feeling.

[0012] 2. Waterproof and anti-slip. The surface of the carbon fiber woven layer structure is rough, so it can play an anti-slip role. In addition, the woven layer is woven by hydrophobic fibers and has a waterproof function. Therefore, the surface of the floor is easy to clean. Brief Description of the Drawings

[0013] Figure 1 is a schematic diagram of the layer structure of the present utility model.

[0014] Reference numerals: 1, the first tempered aluminum plate; 2, the lightweight filling layer; 3, the second tempered aluminum plate; 4, the reinforced composite film; 5, the carbon fiber woven layer. Detailed Description of the Preferred Embodiments

[0015] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0016] The automotive floor is an important part of the interior decoration of the vehicle. With the development of the automotive industry, people's requirements for the interior of the vehicle are getting higher and higher, and relatively high requirements are put forward for the practicality, aesthetics and comfort of the automotive floor. However, the comprehensive performance of the automotive floors on the market at present is relatively poor, and it is impossible to meet the requirements of wear resistance, anti-slip, high comfort, etc. at the same time.

[0017] In view of the above-mentioned disadvantages in the prior art, the present utility model provides the following solutions.

[0018] A carbon fiber woven floor, comprising a substrate layer and a woven layer, the woven layer being disposed on the surface of the substrate layer, the substrate layer comprising a first tempered aluminum plate 1, a lightweight filling layer 2, and a second tempered aluminum plate 3, the lightweight filling layer 2 being disposed on the surface of the first tempered aluminum plate 1, the second tempered aluminum plate 3 being disposed on the surface of the lightweight filling layer 2, the woven layer comprising a reinforced composite film 4 and a carbon fiber woven layer 5, the reinforced composite film 4 being disposed on the surface of the second tempered aluminum plate 3, the carbon fiber woven layer 5 being disposed on the surface of the reinforced composite film 4, and the carbon fiber woven layer 5 being formed by weaving hydrophobic fibers.

[0019] The floor of the present utility model has good flexibility. Due to the elastic structure of the carbon fiber woven layer 5, it can withstand the impact of external objects, is not easily damaged, and has a comfortable foot feeling; it is waterproof and anti-slip. The surface of the carbon fiber woven layer 5 structure is rough, so it can play an anti-slip role. In addition, the woven layer is woven by hydrophobic fibers and has a waterproof function. Therefore, the surface of the floor is easy to clean.

[0020] Preferred technical solution, the lightweight filling layer 2 comprises one or more of a polypropylene layer, a polyamide layer, and an acrylonitrile-butadiene-styrene plastic layer.

[0021] Preferred technical solution, the reinforced composite film 4 is a PVC film.

[0022] Preferred technical solution, the above-mentioned layer structures are adhesively connected by PUR glue.

[0023] Preferred technical solution: The carbon fiber woven layer 5 is formed by mixing and weaving carbon fiber with two or three of polyester, nylon and spandex.

[0024] Polyester, nylon and spandex are all hydrophobic fibers.

[0025] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.

[0027] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

Claims

1. A carbon fiber woven floor, characterized in that: The invention comprises a base material layer and a braided layer, wherein the braided layer is arranged on the surface of the base material layer, the base material layer comprises a first tempered aluminum plate (1), a lightweight filling layer (2), and a second tempered aluminum plate (3), the lightweight filling layer (2) is arranged on the surface of the first tempered aluminum plate (1), the second tempered aluminum plate (3) is arranged on the surface of the lightweight filling layer (2), the braided layer comprises a reinforced composite film (4) and a carbon fiber braided layer (5), the reinforced composite film (4) is arranged on the surface of the second tempered aluminum plate (3), and the carbon fiber braided layer (5) is arranged on the surface of the reinforced composite film (4).

2. The carbon fiber woven floor as claimed in claim 1, characterized in that: The lightweight filling layer (2) comprises one or more of a polypropylene layer, a polyamide layer and an acrylonitrile-butadiene-styrene plastic layer.

3. The carbon fiber woven floor as claimed in claim 1, characterized in that: The reinforced composite film (4) is a PVC film.

4. The carbon fiber woven floor as claimed in claim 1, characterized in that: The aforementioned first tempered aluminum plate (1), lightweight filling layer (2), second tempered aluminum plate (3), reinforced composite membrane (4) and carbon fiber braided layer (5) are connected by bonding with PUR adhesive.

5. The carbon fiber woven floor as claimed in claim 1, characterized in that: The carbon fiber braided layer is formed by mixing and braiding carbon fiber with two or three of polyester, nylon and spandex.