Strip blank storage and transfer box

By designing a blank storage and transfer box, and using folding pulleys and transmission brackets to achieve automatic laying and handling of blanks, the problem of time and labor-intensive manual handling is solved, and the handling efficiency and intelligence in the enterprise workshop are improved.

CN223046929UActive Publication Date: 2025-07-01ZHONG YU HOSES TECH CO LTD
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Patent Information

Application Number
CN202421819061.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-01
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the prior art, the handling and sorting of water belt blanks rely on manpower, which is time-consuming and labor-intensive, inefficient, and has many inconveniences.

Method used

A transfer box with blank storage is designed, including the transfer box body, transmission bracket and folding pulley. The folding pulley is used to rotate back and forth on the guide rail, driving the belt blank to lay flat in the transfer box, and automatic laying is achieved through the transmission bracket and screw nut structure. It combines the guide roller and tightening wheel to ensure the belt blank is neat and is equipped with ultrasonic early warning and visual monitoring devices to improve intelligence.

Benefits of technology

It realizes automatic laying and handling of blanks, improves handling efficiency, reduces manual operation, has a simple structure and a high degree of intelligence, and is suitable for efficient transportation in enterprise workshops.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223046929U_ABST
Patent Text Reader

Abstract

The utility model discloses a belt billet storage transfer box which comprises a transfer box body, a transmission support and a belt folding wheel, the transmission support is installed at the open end of the top of the transfer box body, a guide rail is arranged on the transmission support, and a center shaft of the belt folding wheel is rotationally arranged in the guide rail. The belt folding wheel rotates back and forth along the guide rail and drives a belt blank to be flatly laid in the transfer box body. According to the transfer box structure provided by the scheme, a strip blank can be placed in the transfer box body to be transferred and carried. A transmission support is fixed to the open end of the top of the carrying box body, and a belt folding wheel rotating back and forth is arranged on the transmission support and can drive a belt blank to be flatly laid in the transfer box. More specifically, a guide rail is arranged on the transmission support, a center shaft of the belt folding wheel slides in the guide rail, the belt folding wheel moves back and forth along the guide rail in a reciprocating mode, and in the moving process, belt blanks are repeatedly laid between the two ends in the transfer box body.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hose blanks, and particularly relates to a blank storage and transfer box. Background Technique

[0002] A hose blank is a semi-finished product in hose production, usually a tubular structure woven from high-strength fibers (such as polyester high-strength yarns) or synthetic materials. After these materials are processed by a specific weaving process, a blank with certain strength and toughness is formed, and then through subsequent processes such as plastic coating and vulcanization, a finished hose is finally made.

[0003] The production process of hoses mainly includes steps such as weaving, plastic coating, and vulcanization. Among them, the weaving process is the key link in the formation of the blank, which determines the strength and structural stability of the blank. The plastic coating process is to enhance the corrosion resistance and wear resistance of the blank by coating a plastic film on the surface of the blank. The vulcanization process is to further improve the strength and toughness of the blank to make it more stable and reliable during use.

[0004] Naturally, the above various technological processes are inseparable from the sorting and handling processes. Currently, most rely on manual labor to sort and handle the blanks, which is time-consuming and laborious, with low efficiency, and there are many problems that are beyond human capabilities and inconvenient. Content of the Utility Model

[0005] In order to solve the technical problem of time-consuming and laborious manual handling and sorting of hose blanks in the background technique, the purpose of the utility model is to provide a blank storage and transfer box that can solve the above problems.

[0006] The technical solution to achieve the purpose of the utility model is: a blank storage and transfer box, including a transfer box body, a transmission bracket, and a belt folding wheel. The transmission bracket is installed at the top opening end of the transfer box body. The transmission bracket is provided with a guide rail. The central shaft of the belt folding wheel is rotatably arranged in the guide rail. The belt folding wheel rotates back and forth along the guide rail and drives the hose blank to be laid flat in the transfer box body.

[0007] This solution provides a structure for a transfer box, and the strip blank can be placed inside the body of the handling box for transfer and handling. Specifically, a driving support is fixed at the open end on the top of the body of the handling box. The driving support is equipped with a folding belt wheel that rotates back and forth, which can drive the strip blank to be laid flat inside the transfer box. More specifically, the driving support is provided with a guide rail, and the central shaft of the folding belt wheel slides inside the guide rail. The folding belt wheel moves back and forth along the guide rail. During the movement process, the strip blank is repeatedly laid between the two ends inside the body of the transfer box. The transfer box filled with strip blanks can then be transferred and handled. There are various transfer methods, such as intelligent control of its movement, etc. This device reduces the links of manually sorting the strip blanks and transporting them into the body of the handling box. The structure is simple and convenient, greatly improving the efficiency when used in an enterprise workshop.

[0008] Further, the folding belt wheel includes a first wheel and a second wheel, which rotate relative to each other. The strip blank passes through between the first wheel and the second wheel. When the first wheel and the second wheel move relative to each other, as the strip blank passes between them, there will be a downward conveying force, which is convenient for conveying the strip blank into the body of the transfer box. Along with the movement of the folding belt wheel, the strip blank can thus be laid in the body of the transfer box. Further, there can also be a belt on the folding belt wheel, and the first wheel and the second wheel are driven to slide inside the guide rail in a belt drive manner.

[0009] Further, the driving support is installed on the lateral side of the body of the transfer box, and a transfer frame is installed on the vertical side of the body of the transfer box. The driving support is slidably installed on the transfer frame. That is to say, the driving support is installed along the length direction of the body of the transfer box, and the transfer frame is installed along the width direction of the body of the transfer box. The width of the transfer box is the sum of the widths of multiple strip blanks, that is, multiple strip blanks can be installed. When a strip blank is laid to a specified height, the driving support slides to another position on the transfer frame and then the strip blank is laid again until the body of the transfer box is filled with strip blanks.

[0010] Further, the transfer frame includes a lead screw and a motor. A lead screw nut that cooperates with the lead screw is installed at the end of the driving support. The driving support is slidably installed on the transfer frame by the cooperation of the lead screw and the lead screw nut. When the lead screw nut slides on the lead screw, it drives the sliding of the driving support, and the motor serves to drive the lead screw to rotate.

[0011] Further, a guide roller is also fixed at one end of the driving support. The strip blank is guided by the guide roller and then connected to the folding belt wheel. The guide roller plays a role in guiding the strip blank to prevent the problem of the strip blank skewing during the process of entering the folding belt wheel from outside the body of the transfer box.

[0012] Further, it further includes a tension pulley, which is installed between the tape folding pulley and the guide roller. The tension pulley keeps the section of the tape blank connecting to the tape folding pulley in a taut state as much as possible, so that the tape blank is taut and does not loosen during the laying process, facilitating the laying and making the laid tape blank neat. The tension pulley can also be installed on the transmission bracket.

[0013] Further, ultrasonic warning devices and visual monitoring devices are also installed on the outer walls on both sides of the transfer box body for collecting and feeding back path information during the movement of the transfer box body. Along the preset route of the transfer box body, the ultrasonic warning devices and visual monitoring devices can be used to collect and feed back information, such as whether there are pedestrians or other blocking objects, so as to facilitate the system to take countermeasures and improve the intelligence of the transfer box.

[0014] Further, crawler wheels are installed at the bottom of the transfer box body to facilitate the movement of the transfer box body.

[0015] Further, in addition, a transfer box can also be included. After the tape blank is initially detected to be qualified, it is temporarily stored in the transfer box and then transferred from the transfer box to the inside of the transfer box body and transferred again after the laying is completed.

[0016] Adopting the above technical solutions, the utility model has the following beneficial effects:

[0017] (1) A transmission bracket and a tape folding pulley are arranged on the transfer box body to fold and arrange the tape blank inside the transfer box body, solving the problems of time-consuming, laborious and low efficiency in traditional manual laying and handling.

[0018] (2) The tape folding pulley includes a first wheel and a second wheel that rotate relative to each other, and a downward driving force is formed between the two, which can drive the tape blank downward into the transfer box body.

[0019] (3) The transmission bracket is located on one side of the open end of the transfer box body, and the transfer rack is located on the other side. The transmission bracket can slide on the transfer rack. After laying one tape blank, it can be transferred to another position of the transfer box body to continue laying the tape blank.

[0020] (4) The transfer rack includes a lead screw and a motor, and a lead screw nut that cooperates with the lead screw is fixed on the transmission bracket. The sliding structure is simple and efficient.

[0021] (5) The guide roller and the tension pulley are further arranged to facilitate the tape folding pulley to lay the tape blank better and more conveniently. Description of the Drawings

[0022] In order to make the content of the utility model easier to be clearly understood, the following further details the utility model according to specific embodiments in conjunction with the drawings, where

[0023] Figure 1This is a schematic diagram of the overall structure of the transfer box in the present utility model;

[0024] Figure 2 This is a schematic side view of the structure of the transfer box in the present utility model;

[0025] Figure 3 This is a schematic diagram of the folding belt wheel at different positions of the folding belt blank on the transfer box body in the present utility model;

[0026] Figure 4 This is a schematic diagram of the sliding structure of the folding belt wheel on the transmission bracket in the present utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the cooperation between the transmission bracket and the transfer rack in the present utility model.

[0028] The reference numerals in the drawings are: 1 transfer box body; 2 transmission bracket; 3 folding belt wheel; 4 guide rail; 5 central shaft; 6 belt blank; 7 first wheel; 8 second wheel; 9 belt; 10 lead screw; 11 motor; 12 guide roller; 13 tensioning wheel; 14 ultrasonic warning device; 15 visual monitoring device; 16 crawler wheel; 17 transfer box. Specific embodiments

[0029] Example:

[0030] As Figures 1-4 shown, this embodiment provides a belt blank storage and transfer box, including a transfer box body 1, a transmission bracket 2 and a folding belt wheel 3. The transmission bracket 2 is installed at the top opening end of the transfer box body 1. The transmission bracket 2 is provided with a guide rail 4. The central shaft 5 of the folding belt wheel 3 is rotatably arranged in the guide rail 4. The folding belt wheel 3 rotates back and forth along the guide rail 4 and drives the belt blank 6 to be laid flat in the transfer box body 1. This solution provides a transfer box structure, and the belt blank 6 can be placed in the handling box body for transfer and handling. Specifically, a transmission bracket 2 is fixed at the top opening end of the body of the handling box. The transmission bracket 2 is provided with a folding belt wheel 3 that rotates back and forth, which can drive the belt blank 6 to be laid flat in the transfer box. More specifically, the transmission bracket 2 is provided with a guide rail 4. The central shaft 5 of the folding belt wheel 3 slides in the guide rail 4. The folding belt wheel 3 makes repeated back-and-forth movements along the guide rail 4. During the movement, the belt blank 6 is repeatedly laid and stacked between the two ends in the transfer box body 1. The transfer box filled with the belt blank 6 can be transferred and handled. There are various transfer methods, such as intelligent control of its movement, etc. This device reduces the links of manual sorting of the belt blank 6 and transporting it into the handling box body. The structure is simple and convenient, and greatly improves the efficiency when used in the enterprise workshop.

[0031] Preferably, one end of the transmission bracket 2 is further fixed with a guide roller 12. The strip blank 6 is connected to the belt folding wheel 3 after being guided by the guide roller 12. The guide roller 12 plays a role in guiding the strip blank 6, preventing the strip blank 6 from skewing during the process of entering the belt folding wheel 3 from outside the transfer box body 1.

[0032] Preferably, it further includes a tensioning wheel 13, and the tensioning wheel 13 is installed between the belt folding wheel 3 and the guide roller 12. The tensioning wheel 13 keeps the strip blank 6 in a taut state as much as possible during the section where the strip blank 6 is connected to the belt folding wheel 3. In this way, the strip blank 6 is taut and does not loosen during the laying process, which is convenient for laying and the laid strip blank 6 is neat. The tensioning wheel 13 can also be installed on the transmission bracket 2.

[0033] Preferably, ultrasonic warning devices 14 and visual monitoring devices 15 are further installed on the outer walls on both sides of the transfer box body 1 for collecting and feedbacking path information during the movement of the transfer box body 1. On the preset route for the transfer of the transfer box body 1, the ultrasonic warning devices 14 and visual monitoring devices 15 can be used to collect and feedback information, such as whether there are pedestrians or other blocking objects, so as to facilitate the system to take corresponding measures and improve the intelligence of the transfer box.

[0034] Preferably, crawler wheels 16 are installed at the bottom of the transfer box body 1 to facilitate the movement of the transfer box body 1. In addition, it can also include a transfer box 17. When the strip blank 6 is initially detected to be qualified, it is temporarily stored in the transfer box 17 and then transferred from the transfer box 17 to the transfer box body 1 and transferred again after the laying is completed.

[0035] As Figure 4 shown, the belt folding wheel 3 includes a first wheel 7 and a second wheel 8, and the first wheel 7 and the second wheel 8 rotate relative to each other. The strip blank 6 passes through between the first wheel 7 and the second wheel 8. When the first wheel 7 and the second wheel 8 move relative to each other, the strip blank 6 passes between them, and there will be a downward conveying force, that is, it is convenient to convey the strip blank 6 into the transfer box body 1. As the belt folding wheel 3 moves, the strip blank 6 can be laid in the transfer box body 1 in this way. Further, a belt 9 can also be provided on the belt folding wheel 3, and the belt 9 drives the first wheel 7 and the second wheel 8 to slide in the guide rail 4 in a transmission manner.

[0036] As Figure 5As shown, the transmission bracket 2 is installed on the lateral side of the transfer box body 1, and a transfer frame is installed on the vertical side of the transfer box body 1. The transmission bracket 2 is slidably installed on the transfer frame. That is to say, the transmission bracket 2 is installed along the length direction of the transfer box body 1, the transfer frame is installed along the width direction of the transfer box body 1, and the width of the transfer box is the sum of the widths of multiple strip blanks 6, that is, multiple strip blanks 6 can be installed. When a strip blank 6 is stacked to a specified height, the transmission bracket 2 slides on the transfer frame to another position and then the strip blank 6 is stacked again until the transfer box body 1 is filled with strip blanks 6. The transfer frame includes a lead screw 10 and a motor 11. The end of the transmission bracket 2 is installed with a lead screw nut that cooperates with the lead screw 10, and the transmission bracket 2 is slidably installed on the transfer frame by relying on the cooperation of the lead screw 10 and the lead screw nut. When the lead screw nut slides on the lead screw 10, it drives the sliding of the transmission bracket 2, and the motor 11 serves to drive the rotation of the lead screw 10.

[0037] Working principle: When handling and sorting the strip blanks 6, the folding wheel 3 drives the strip blanks 6 to be transferred into the transfer box body 1, and the stacking of the strip blanks 6 is completed when the folding wheel 3 moves back and forth in the guide rail 4. When stacking the strip blanks 6, the guide roller 12 and the tensioning wheel 13 play an auxiliary role; when stacked to a specified height, the motor 11 is started, and the transmission bracket 2 is transferred to another position of the transfer box body 1 by using the cooperation of the lead screw nut and the lead screw 10 to continue stacking the strip blanks 6 until the transfer box body 1 is filled with strip blanks 6. Then the drive program in the transfer box system is started, and the crawler wheels 16 move along the specified track. During the transfer movement, the ultrasonic warning device 14 and the visual monitoring device 15 play an auxiliary and cooperative role, and timely feedback the information collected on the path to the system so as to make countermeasures.

[0038] The above specific embodiments have further elaborated on the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A strip blank storage and transfer box, characterized in that: The utility model comprises a transfer box body (1), a transmission bracket (2) and a belt folding wheel (3), wherein the transmission bracket (2) is installed at the top open end of the transfer box body (1), the transmission bracket (2) is provided with a guide rail (4), the central axis (5) of the belt folding wheel (3) is rotatably arranged in the guide rail (4), and the belt folding wheel (3) rotates back and forth along the guide rail (4) and drives the belt blank (6) to be laid flat in the transfer box body (1).

2. A strip blank storage and transfer box according to claim 1, characterized in that: The folding wheel (3) comprises a first wheel (7) and a second wheel (8), the first wheel (7) and the second wheel (8) rotate relative to each other, and the strip blank (6) passes between the first wheel (7) and the second wheel (8).

3. The strip blank storage and transfer box according to claim 1, characterized in that: The transmission bracket (2) is installed on a lateral side of the transfer box body (1), and a transfer rack is installed on a vertical side of the transfer box body (1), and the transmission bracket (2) is slidably installed on the transfer rack.

4. A strip blank storage and transfer box according to claim 3, characterized in that: The transfer frame comprises a screw rod (10) and a motor (11); a screw rod nut cooperating with the screw rod (10) is installed at the end of the transmission bracket (2); and the transmission bracket (2) is slidably mounted on the transfer frame by relying on the cooperation between the screw rod (10) and the screw rod nut.

5. The strip blank storage and transfer box according to claim 1, characterized in that: A guide roller (12) is also fixed to one end of the transmission bracket (2), and the strip blank (6) is connected to the strip folding wheel (3) after being guided by the guide roller (12).

6. A strip blank storage and transfer box according to claim 5, characterized in that: It also comprises a tensioning wheel (13), wherein the tensioning wheel (13) is installed between the belt folding wheel (3) and the guide roller (12).

7. The strip blank storage and transfer box according to claim 1, characterized in that: Ultrasonic warning devices (14) and visual monitoring devices (15) are also installed on the outer walls of both sides of the transfer box body (1) for collecting and feeding back path information during the movement of the transfer box body (1).

8. The strip blank storage and transfer box according to claim 1, characterized in that: Track wheels (16) are installed at the bottom of the transfer box body (1).