Efficient rebound processing equipment for forming knitted garments
By designing efficient rebound treatment equipment for forming knitted garments, heating and cooling technology combined with extrusion deformation of contact cylinders and contact parts and ventilation and cooling, the problem of damage to the rebound performance of knitted garments after heating and shaping is solved, achieving the effect of rapid cooling without deformation.
Patent Information
- Application Number
- CN202422193640.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-06
AI Technical Summary
During the dyeing and finishing process of textiles, after the knitted garments are heated and set, the high-temperature gas retention time is likely to cause damage to the rebound performance, and simple blowing and heat dissipation may lead to deformation of the garments.
An efficient rebound treatment device for forming knitted garments is designed, including heating tanks, cooling tanks, blowers, ventilators, contact cylinders and contacts. After heating and shaping, the extrusion deformation and ventilation cooling technology of the contact cylinder and contact piece are used to quickly cool down to avoid damage to rebound performance.
It effectively avoids the damage to rebound performance caused by the residue of high-temperature gas, and prevents rebound deformation when the temperature decreases, ensuring that the clothing maintains stable shape while cooling rapidly.
Smart Images

Figure CN223047745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing equipment, and more specifically, to an efficient elastic recovery processing device for formed knitted garments. Background Art
[0002] During the textile dyeing and finishing process, fabrics are subjected to various combined actions (including physical and mechanical, chemical). This causes changes in the external form and structural dimensions of the products, and in some cases, even the loss of the form, appearance, and style that the fabric should possess, seriously affecting the wearing performance. Therefore, after the knitted garments are processed, it is necessary to use a shaping device to perform heat setting treatment on the knitted garments. The cooling conditions after the heat setting treatment have a great influence on the physical and mechanical properties of the set fabric. The larger the Young's modulus, the faster the clothing can be anti-wrinkle set.
[0003] The wet elastic recovery of nylon fabrics is significantly improved with the increase of the setting temperature and setting time. Usually, after heating, the fabric needs to be quickly cooled because the excessive residual time of high-temperature gas inside the knitted garment is likely to damage the elastic recovery performance of the material of the knitted garment itself, resulting in a poor elastic recovery effect of the knitted garment. And simple blowing for heat dissipation is likely to cause the garment to deform under the action of strong wind. Summary of the Invention
[0004] The purpose of the utility model is to provide an efficient elastic recovery processing device for formed knitted garments to solve the problems raised in the above background art.
[0005] The efficient elastic recovery processing device for formed knitted garments includes a device tabletop. A protective outer shell is arranged on the upper side of the device tabletop. A cooling groove is opened on one side of the lower end of the protective outer shell, and a heating groove is opened on the other side of the lower end of the protective outer shell. A blower is arranged at the vertical position of the cooling groove on the front side of the protective outer shell. A ventilation pipe is fixedly installed at the air outlet of the blower. A ventilation pipe is arranged at the rear side of the ventilation pipe. A connecting roller is fixedly installed in the middle of the outer side of the ventilation pipe. A contact cylinder is fixedly installed on the outer periphery of the connecting roller. A number of fixing pieces are equidistantly arranged inside the contact cylinder, and a contact piece is fixedly installed at the top of the fixing piece.
[0006] A heating shell is fixedly installed on the inner cavity bottom of the protective outer shell above the heating groove. A temperature control component is fixedly installed on the side of the inner cavity of the heating groove. A constant temperature plate is fixedly installed on the inner side of the heating shell.
[0007] Furthermore, a side baffle is fixedly installed on the front side of the upper end of the device tabletop. The protective outer shell and the device tabletop are fixedly connected through a mounting plate.
[0008] By adopting the above technical solution, the side baffle can shield the operation position and prevent the operator from being injured.
[0009] Furthermore, a support frame is fixedly installed on the lower side of the device tabletop.
[0010] By adopting the above technical solution, the whole device is lifted to a certain height, facilitating operation.
[0011] Furthermore, a blower support is fixedly installed below the blower on the front side of the protective housing, and the blower is fixedly connected to the blower support by bolts.
[0012] By adopting the above technical solution, the blower can send outside air into the inside of the ventilation pipe from the side, thereby enabling cooling.
[0013] Furthermore, the contact member is a rubber material component, and a plurality of ventilation grooves are formed on the surface of the contact member.
[0014] By adopting the above technical solution, when the contact member contacts the knitted garment, it will deform and fit the knitted surface, thereby enabling cooling of the inside of the knitted garment at a close distance.
[0015] Furthermore, the ventilation pipe is rotationally connected to the ventilation tube by clamping, the inside of the fixing member is communicated with the ventilation pipe, a driving motor is fixedly installed at the rear end of the ventilation pipe, and a stable bearing is fixedly installed at the contact position between the outer wall of the rear side of the ventilation pipe and the protective housing.
[0016] By adopting the above technical solution, the air inside the ventilation pipe enters the inside of the contact member through the fixing member, thereby enabling heat dissipation of the knitted garment. The driving motor can drive the ventilation pipe to rotate, and the ventilation pipe and the ventilation tube can rotate relative to each other. Therefore, when the ventilation pipe rotates, it does not affect the normal air blowing of the ventilation tube.
[0017] Furthermore, a partition board is fixedly installed in the middle of the protective housing, and extrusion wheels are fixedly installed on the front and rear sides of the middle part of the lower side of the protective housing.
[0018] By adopting the above technical solution, the extrusion wheels can assist in fixing the edge of the lower knitted garment, and the partition board can partition the internal space and reduce heat transfer.
[0019] Compared with the prior art, the advantages of the present utility model are as follows:
[0020] In the present utility model, by providing a structure with a connecting roller, a contact cylinder is fixedly installed on the outer side of the connecting roller. The blower can ventilate and cool the contact member through a ventilation pipe and a fixing member. After the knitted fabric is heated and shaped, it will be contacted and extruded by the contact member and the contact cylinder. Through the contact member, ventilation can be carried out inside the knitted garment, and without deforming the garment, the temperature can be rapidly decreased, avoiding the damage to the resilience performance of the material of the knitted garment caused by the overlong residual time of high-temperature gas, and at the same time preventing the rebound deformation of the knitted garment when the temperature decreases. Brief Description of the Drawings
[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0022] Figure 2 is a sectional view of the protective outer shell of the present utility model;
[0023] Figure 3 is a sectional view of the connecting roller of the present utility model;
[0024] Figure 4 is a schematic diagram of the structure of the heating housing of the present utility model.
[0025] Explanation of the reference numerals in the drawings: 1, blower; 2, fan support; 3, side baffle; 4, device tabletop; 5, support frame; 6, protective outer shell; 7, mounting plate; 8, contact cylinder; 9, cooling groove; 10, extrusion wheel; 11, ventilation groove; 12, contact member; 13, connecting roller; 14, ventilation pipe; 15, isolation plate; 16, temperature control component; 17, heating housing; 18, heating groove; 19, drive motor; 20, fixing member; 21, ventilation tube; 22, stable bearing; 23, constant temperature plate. Detailed Description of the Preferred Embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] As Figure 1 - Figure 4As shown in the figure, the embodiment of the utility model provides: including a device tabletop 4, a protective outer casing 6 is arranged on the upper side of the device tabletop 4, a cooling groove 9 is opened on one side of the lower end of the protective outer casing 6, a heating groove 18 is opened on the other side of the lower end of the protective outer casing 6, a blower 1 is arranged at the vertical position of the cooling groove 9 on the front side of the protective outer casing 6, an air duct 14 is fixedly installed at the air outlet of the blower 1, a ventilation duct 21 is arranged at the rear side of the air duct 14, a connecting roller 13 is fixedly installed in the middle of the outer side of the ventilation duct 21, a contact cylinder 8 is fixedly installed on the outer periphery of the connecting roller 13, a plurality of fixing members 20 are equidistantly arranged inside the contact cylinder 8, and a contact member 12 is fixedly installed at the top of the fixing member 20;
[0028] A heating housing 17 is fixedly installed on the bottom of the inner cavity of the protective outer casing 6 above the heating groove 18, a temperature control component 16 is fixedly installed on the side of the inner cavity of the heating groove 18, and a constant temperature plate 23 is fixedly installed inside the heating housing 17;
[0029] A side baffle 3 is fixedly installed on the front side of the upper end of the device tabletop 4, the protective outer casing 6 and the device tabletop 4 are fixedly connected through a mounting plate 7, and the side baffle 3 can block the operation position to avoid injury to the operator;
[0030] A support frame 5 is fixedly installed on the lower side of the device tabletop 4 to lift the whole device to a certain height for convenient operation;
[0031] A fan support 2 is fixedly installed on the front side of the protective outer casing 6 below the blower 1, and the blower 1 is fixedly connected to the fan support 2 through bolts. The blower 1 can send the outside air into the air duct 14 from the side, so as to carry out cooling;
[0032] The contact member 12 is a rubber material component, and a plurality of ventilation grooves 11 are opened on the surface of the contact member 12. When the contact member 12 contacts the knitted garment, it will deform and fit the knitted surface, so as to cool the inside of the knitted garment at a short distance;
[0033] The ventilation duct 21 is clamped and rotatably connected to the air duct 14, the inside of the fixing member 20 is communicated with the ventilation duct 21, a driving motor 19 is fixedly installed at the rear end of the ventilation duct 21, a stable bearing 22 is fixedly installed at the contact position between the outer wall of the rear side of the ventilation duct 21 and the protective outer casing 6, the air inside the ventilation duct 21 enters the contact member 12 through the fixing member 20, so as to dissipate heat from the knitted garment. The driving motor 19 can drive the ventilation duct 21 to rotate, and the ventilation duct 21 and the air duct 14 can rotate relative to each other. Therefore, when the ventilation duct 21 rotates, it does not affect the normal air blowing of the air duct 14;
[0034] A partition plate 15 is fixedly installed in the middle of the protective housing 6. Squeezing wheels 10 are fixedly installed on the front and rear sides of the middle part of the lower side of the protective housing 6. The squeezing wheels 10 can assist in fixing the edges of the knitted clothing on the lower side. The partition plate 15 can partition the internal space and reduce heat transfer.
[0035] The working principle of the present utility model: The operator places the knitted clothing on the lower side of the protective housing 6. As the fabric of the clothing passes through the lower part of the protective housing 6, the heating housing 17 first performs heat setting treatment on the knitted clothing. The temperature control component 16 can ensure the stability and constancy of the constant temperature plate 23. The knitted clothing that has undergone heat setting treatment will then move to the lower side of the contact cylinder 8. The driving motor 19 will drive the ventilation pipe 21 to rotate. At this time, the entire connecting roller 13 and the contact cylinder 8 rotate together. A ventilation pipe 14 is rotatably arranged on the front side of the ventilation pipe 21. The ventilation pipe 14 is connected to the blower 1. The blower 1 can pump the outside air into the ventilation pipe 14 and the ventilation pipe 21. The cool air outside will enter the fixing member 20 through the ventilation pipe 21 and finally be ejected from the ventilation slots 11 opened in the contact member 12. When the knitted clothing enters the lower side of the contact cylinder 8, it will come into contact with the contact member 12. The contact member 12 will be squeezed and deformed to fit the knitted clothing more closely. The cold air is ejected from the gaps of the knitted clothing, quickly taking away the heat, avoiding the rebound performance of the knitted clothing itself being damaged due to the long residence time of the high-temperature gas, and at the same time preventing the rebound deformation of the knitted clothing when the temperature drops.
[0036] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.
Claims
1. An efficient spring-back treatment device for knitted garments, comprising a device table (4), characterized in that: A protective outer shell (6) is arranged on the upper side of the device table (4); a cooling groove (9) is provided on one side of the lower end of the protective outer shell (6); a heating groove (18) is provided on the other side of the lower end of the protective outer shell (6); a blower (1) is arranged on the front side of the protective outer shell (6) at a vertical position of the cooling groove (9); a ventilation pipe (14) is fixedly installed at the air outlet of the blower (1); a ventilation pipe (21) is arranged on the rear side of the ventilation pipe (14); a connecting roller (13) is fixedly installed at the middle part of the outer side of the ventilation pipe (21); a contact cylinder (8) is fixedly installed on the outer periphery of the connecting roller (13); a plurality of fixing members (20) are equidistantly arranged inside the contact cylinder (8); a contact member (12) is fixedly installed at the top end of the fixing member (20); A heating shell (17) is fixedly installed at the bottom of the inner cavity of the protective outer shell (6) and located on the upper side of the heating groove (18), a temperature control component (16) is fixedly installed on the side of the inner cavity of the heating groove (18), and a constant temperature plate (23) is fixedly installed on the inner side of the heating shell (17).
2. The high-efficiency rebound processing equipment for knitted garments according to claim 1, characterized in that: A side baffle (3) is fixedly mounted on the front upper end of the device table (4), and the protective outer shell (6) and the device table (4) are fixedly connected via a mounting plate (7).
3. The high-efficiency rebound processing equipment for knitted garments according to claim 1, characterized in that: A support frame (5) is fixedly mounted on the lower side of the device table top (4).
4. The high-efficiency rebound processing equipment for knitted garments according to claim 1, characterized in that: A fan bracket (2) is fixedly mounted on the front side of the protective outer shell (6) below the blower (1), and the blower (1) is fixedly connected to the fan bracket (2) by bolts.
5. The high-efficiency rebound processing equipment for knitted garments according to claim 1, characterized in that: The contact piece (12) is a rubber material component, and a plurality of ventilation grooves (11) are provided on the surface of the contact piece (12).
6. The high-efficiency rebound processing equipment for knitted garments according to claim 1, characterized in that: The ventilation pipe (21) is rotatably connected to the ventilation pipe (14) by snap-fitting, the interior of the fixing member (20) is in communication with the ventilation pipe (21), a driving motor (19) is fixedly mounted at the rear end of the ventilation pipe (21), and a stabilizing bearing (22) is fixedly mounted at the contact position between the rear outer wall of the ventilation pipe (21) and the protective outer shell (6).
7. The high-efficiency rebound processing equipment for knitted garments according to claim 1, characterized in that: An isolation plate (15) is fixedly mounted in the middle of the protective outer shell (6), and extrusion wheels (10) are fixedly mounted on the front and rear sides of the lower middle portion of the protective outer shell (6).