Roadbed tamping device
The high-frequency compaction mechanism uses a dual-axis motor to drive the duck tongue to generate centrifugal force, which drives the high-frequency vibration of the fixed sleeve, which solves the problem of low efficiency of the existing compaction machine and achieves a fast and large-area compaction effect.
Patent Information
- Application Number
- CN202422082764.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-27
AI Technical Summary
Most of the existing compaction machines are intermittent, which can only cover small areas for each compaction, which is inefficient in construction, especially in large-scale construction.
The high-frequency compaction mechanism is adopted to drive the duck tongue plate to generate centrifugal force through a dual-axis motor, which drives the high-frequency vibration of the fixed sleeve, realizes the high-frequency vibration of the pressure plate, and quickly implements the factory site.
It improves construction efficiency, reduces construction time, and improves the consolidation speed of large-scale construction.
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Figure CN223047858U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ramming, in particular to a roadbed ramming device. Background Technique
[0002] A rammer is a construction machinery that compacts materials such as soil and gravel by using the principle of impact or vibration. Rammers are mainly used for layered ramming during roadbed filling. In railway construction, they are used for ramming operations during the filling of bridge abutments. In bridge construction, they are used for the reinforcement treatment of pier foundations. In airport construction, they are used for earth ramming in areas such as runways and aprons.
[0003] A rammer is a construction engineering equipment, mainly used for ramming operations on the surface of the soil, and can reinforce the foundation in projects such as roads, dams, airport runways, and port terminals. Rammers can crush, sink, and compact the soil to make it more compact. Most of the existing rammers are intermittent. The intermittent rammer realizes the jumping and falling action through its internal components to ram the construction site. Each jumping and falling can only ram a small area. If the construction site is large, it will consume a lot of time, thus affecting the construction efficiency. Content of the Utility Model
[0004] In order to make up for the deficiencies of the existing technology, most rammers are intermittent. The intermittent rammer realizes the jumping and falling action through its internal components to ram the construction site. Each jumping and falling can only ram a small area. If the construction site is large, it will consume a lot of time, thus affecting the construction efficiency. The utility model proposes a roadbed ramming device.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a roadbed ramming device, including a rammer pump body. The rammer pump body includes a pressing plate. A vertical plate is fixedly connected to the front side of the pressing plate. A connecting piece is fixedly connected to the front side of the vertical plate. A high-frequency ramming mechanism is arranged on the top of the pressing plate. Fixed mechanisms are arranged on both sides of the high-frequency ramming mechanism;
[0006] The high-frequency ramming mechanism includes a fixed box. The bottom of the fixed box is fixedly connected to the top of the pressing plate. A first connecting seat is fixedly connected to the top of the inner cavity of the fixed box. A first rotating shaft is fixedly connected to the inner cavity of the first connecting seat. A long rod is rotatably connected to the surface of the first rotating shaft. The other end of the long rod is rotatably connected to a second rotating shaft. A second connecting seat is fixedly connected to the surface of the second rotating shaft. A fixed sleeve is fixedly connected to the bottom of the second connecting seat. A double-shaft motor is fixedly connected to the inner cavity of the fixed sleeve. The output end of the double-shaft motor is fixedly connected to a duckbill plate.
[0007] Preferably, third connecting seats are fixedly connected to both the front side and the back side of the fixed sleeve. A first rotating block is rotatably connected to the inner cavity of the third connecting seat. One end of the first rotating block is fixedly connected to a spring, and the other end of the spring is fixedly connected to a second rotating block. The surface of the second rotating block is rotatably connected to a fourth connecting seat, and one of the fourth connecting seats is fixedly connected to the inner wall of the fixed box.
[0008] Preferably, a third rotating shaft is fixedly connected to the inner cavity of the third connecting seat, and the inner cavity of the first rotating block is rotatably connected to the surface of the third rotating shaft. A fourth rotating shaft is fixedly connected to the inner cavity of the fourth connecting seat, and the inner cavity of the second rotating block is rotatably connected to the surface of the fourth rotating shaft.
[0009] Preferably, the fixing mechanism includes a square block, an electric push rod, and a gear. The bottom of the square block is fixedly connected to the top of the pressing plate. The number of square blocks is four. A sliding plate is fixedly connected to the top of the square block. A counterweight is placed on the top of the sliding plate. Tooth plates are movably connected to the left side and the right side of the sliding plate. The top of the tooth plate is fixedly connected to a driving block. The top of the driving block is in contact with the top of the sliding plate. A clamping plate is fixedly connected to the inner side of the driving block. The inner side of the clamping plate is in close contact with the surface of the counterweight. The electric push rod is fixedly connected to the front side of the vertical plate. The number of electric push rods is two. The output end of the electric push rod penetrates to the back side of the vertical plate and is fixedly connected to one side of the driving block. The gear is rotatably connected to the bottom of the sliding plate, and the surface of the gear is meshed with the surface of the tooth plate.
[0010] Preferably, sliders are slidably connected to the inner cavity of the sliding plate. The number of sliders is two. One side of the slider is fixedly connected to one side of the tooth plate.
[0011] Preferably, a short rod is rotatably connected to the inner cavity of the gear, and the top of the short rod is fixedly connected to the bottom of the sliding plate.
[0012] Preferably, vertical rods are fixedly connected to the top of the pressing plate. The number of vertical rods is eight. Guide columns are fixedly connected to the inner sides of the vertical rods. The inner cavity of the clamping plate is movably connected to the surface of the guide column.
[0013] The beneficial effects of the present utility model are as follows:
[0014] The utility model starts a dual-axis motor to drive the duck tongue plate to rotate, and centrifugal force is generated by the rotation of the duck tongue plate. Due to the high-frequency rotation of the duck tongue plate, the fixed sleeve is driven to vibrate rapidly around the first rotating shaft, and then the fixed box is driven to vibrate, achieving the effect of high-frequency vibration of the pressing plate, and solving the problem that most rammers are intermittent. The intermittent rammer realizes the action of jumping up and falling through the components inside it to compact the construction site. Each jump up and fall can only compact a small area. If the construction site is large, it will consume a lot of time, thus affecting the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0017] Figure 2 is a structural schematic diagram of the dual-axis motor and the duck tongue plate of the present utility model;
[0018] Figure 3 is a structural schematic diagram of the vertical rod and the guide post of the present utility model;
[0019] Figure 4 is a structural schematic diagram of the slider and the toothed plate of the present utility model;
[0020] Figure 5 is a structural schematic diagram of the toothed plate and the gear of the present utility model.
[0021] In the figure: 1, rammer pump body; 101, pressing plate; 102, connecting piece; 103, vertical plate; 2, high-frequency compaction mechanism; 201, fixed box; 202, first connecting seat; 203, first rotating shaft; 204, long rod; 205, second connecting seat; 206, second rotating shaft; 207, fixed sleeve; 208, dual-axis motor; 209, duck tongue plate; 210, third connecting seat; 211, third rotating shaft; 212, first rotating block; 213, spring; 214, second rotating block; 215, fourth rotating shaft; 216, fourth connecting seat; 3, fixing mechanism; 301, sliding plate; 302, slider; 303, toothed plate; 304, gear; 305, short rod; 306, driving block; 307, clamping plate; 308, electric push rod; 309, square block; 4, vertical rod; 5, guide post; 6, counterweight. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] The following will further describe the present application in detail Figures 1-5 in conjunction with the attached drawings.
[0024] An embodiment of the present application discloses a roadbed compaction device. Refer to Figures 1-5 , a roadbed compaction device, including a rammer pump body 1. The rammer pump body 1 includes a pressing plate 101. A vertical plate 103 is fixedly connected to the front side of the pressing plate 101. A connecting member 102 is fixedly connected to the front side of the vertical plate 103. A high-frequency compaction mechanism 2 is arranged on the top of the pressing plate 101. Fixed mechanisms 3 are arranged on both sides of the high-frequency compaction mechanism 2;
[0025] The high-frequency compaction mechanism 2 includes a fixed box 201. The bottom of the fixed box 201 is fixedly connected to the top of the pressing plate 101. A first connecting seat 202 is fixedly connected to the top of the inner cavity of the fixed box 201. A first rotating shaft 203 is fixedly connected to the inner cavity of the first connecting seat 202. A long rod 204 is rotatably connected to the surface of the first rotating shaft 203. The other end of the long rod 204 is rotatably connected to a second rotating shaft 206. A second connecting seat 205 is fixedly connected to the surface of the second rotating shaft 206. A fixed sleeve 207 is fixedly connected to the bottom of the second connecting seat 205. A double-shaft motor 208 is fixedly connected to the inner cavity of the fixed sleeve 207. A duck tongue plate 209 is fixedly connected to the output end of the double-shaft motor 208.
[0026] Refer to Figure 2 , third connecting seats 210 are fixedly connected to the front side and the back side of the fixed sleeve 207 respectively. A first rotating block 212 is rotatably connected to the inner cavity of the third connecting seat 210. One end of the first rotating block 212 is fixedly connected to a spring 213. The other end of the spring 213 is fixedly connected to a second rotating block 214. The surface of the second rotating block 214 is rotatably connected to a fourth connecting seat 216. One fixed connection of the fourth connecting seat 216 is to the inner wall of the fixed box 201. Through the arrangement of the spring 213, when the duck tongue plate 209 rotates, centrifugal force will be generated, driving the fixed sleeve 207 to vibrate up, down, left and right in the inner cavity of the fixed box 201. At this time, the spring 213 buffers the energy generated during the vibration of the fixed sleeve 207, and at the same time limits the position of the fixed sleeve 207 to prevent the fixed sleeve 207 from rotating irregularly around the first rotating shaft 203;
[0027] Refer to Figure 2, a third rotating shaft 211 is fixedly connected to the inner cavity of the third connecting seat 210. The inner cavity of the first rotating block 212 is rotatably connected to the surface of the third rotating shaft 211. A fourth rotating shaft 215 is fixedly connected to the inner cavity of the fourth connecting seat 216. The inner cavity of the second rotating block 214 is rotatably connected to the surface of the fourth rotating shaft 215. Through the arrangement of the third rotating shaft 211, the position of the first rotating block 212 is supported, making the first rotating block 212 more stable during rotation and preventing the first rotating block 212 from falling off from the inside of the third connecting seat 210;
[0028] Refer to Figure 4 and Figure 5 , the fixing mechanism 3 includes a square block 309, an electric push rod 308 and a gear 304. The bottom of the square block 309 is fixedly connected to the top of the pressing plate 101. The number of the square blocks 309 is four. A sliding plate 301 is fixedly connected to the top of the square block 309. A counterweight 6 is placed on the top of the sliding plate 301. Tooth plates 303 are movably connected to the left and right sides of the sliding plate 301. A driving block 306 is fixedly connected to the top of the tooth plate 303. The top of the driving block 306 is in contact with the top of the sliding plate 301. A clamping plate 307 is fixedly connected to the inner side of the driving block 306. The inner side of the clamping plate 307 is in close contact with the surface of the counterweight 6. The electric push rod 308 is fixedly connected to the front side of the vertical plate 103. The number of the electric push rods 308 is two. The output end of the electric push rod 308 penetrates to the back side of the vertical plate 103 and is fixedly connected to one side of the driving block 306. The gear 304 is rotatably connected to the bottom of the sliding plate 301. The surface of the gear 304 is meshed with the surface of the tooth plate 303. Through the arrangement of the gear 304, two tooth plates 303 can be driven to move simultaneously, and then the driving block 306 can be driven to move, so as to fix the position of the counterweight 6. Also, through the arrangement of the square block 309, the position of the sliding plate 301 is raised, preventing the bottom of the sliding plate 301 from contacting the top of the pressing plate 101 and causing the situation that the tooth plate 303 cannot move;
[0029] Refer to Figure 3 and Figure 4 , two sliders 302 are slidably connected to the inner cavity of the sliding plate 301. One side of each slider 302 is fixedly connected to one side of the tooth plate 303. Through the arrangement of the sliders 302, the tooth plate 303 can move more stably, effectively preventing the tooth plate 303 from shaking during movement;
[0030] Refer to Figure 5, a short rod 305 is rotatably connected to the inner cavity of the gear 304, and the top of the short rod 305 is fixedly connected to the bottom of the sliding plate 301. Through the arrangement of the short rod 305, the position of the gear 304 is supported, making the rotation of the gear 304 more stable and preventing the gear 304 from disengaging from the toothed plate 303 during rotation, thus avoiding the occurrence of a situation where fixation cannot be achieved;
[0031] Refer to Figure 3 , a vertical rod 4 is fixedly connected to the top of the pressing plate 101. The number of the vertical rods 4 is eight. A guiding column 5 is fixedly connected to the inner side of the vertical rod 4. The inner cavity of the clamping plate 307 is movably connected to the surface of the guiding column 5. Through the arrangement of the vertical rod 4, the position of the guiding column 5 is supported, preventing the guiding column 5 from falling off from the inside of the vertical rod 4. Also, through the arrangement of the guiding column 5, a guiding effect is exerted on the clamping plate 307, making the movement of the clamping plate 307 more stable and avoiding the occurrence of a jamming situation caused by the unstable movement of the clamping plate 307.
[0032] Working principle: When in use, first connect the connecting piece 102 to the power machine through the pin piece, and then start the electric push rod 308. The output end of the electric push rod 308 pushes the driving block 306 to move. The movement of the driving block 306 drives the clamping plate 307 to move, and the movement of the driving block 306 will drive the toothed plate 303 to move. The movement of the toothed plate 303 drives the gear 304 to rotate. The rotation of the gear 304 drives another toothed plate 303 to move, thereby enabling the two driving blocks 306 to move simultaneously, and then clamping the counterweight 6. Through the arrangement of the counterweight 6, the weight of the pressing plate 101 is increased, making the compaction of the roadbed more firm. At this time, start the double-shaft motor 208. The double-shaft motor 208 drives the tongue plate 209 to rotate at a high speed. Through the high-speed rotation of the tongue plate 209, the fixed sleeve 207 is driven to vibrate at a high frequency. The vibration of the fixed sleeve 207 causes it to move rapidly around the first rotating shaft 203, and then transmits the force to the fixed box 201. Since the top of the pressing plate 101 is directly fixedly connected to the bottom of the fixed box 201, the force of high-frequency vibration is transmitted to the pressing plate 101. Through the high-frequency rotation of the tongue plate 209, the ground to be constructed is quickly impacted by the pressing plate 101, and at this time, the compaction work of the construction ground is completed.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.
Claims
1. A roadbed compaction device, characterized in that: The compactor pump body (1) comprises a pressing plate (101), the front side of the pressing plate (101) is fixedly connected to a vertical plate (103), the front side of the vertical plate (103) is fixedly connected to a connecting piece (102), a high-frequency compacting mechanism (2) is arranged on the top of the pressing plate (101), and fixing mechanisms (3) are arranged on both sides of the high-frequency compacting mechanism (2); The high-frequency tamping mechanism (2) comprises a fixed box (201), the bottom of the fixed box (201) is fixedly connected to the top of the pressing plate (101), the top of the inner cavity of the fixed box (201) is fixedly connected to a first connecting seat (202), the inner cavity of the first connecting seat (202) is fixedly connected to a first rotating shaft (203), the surface of the first rotating shaft (203) is rotatably connected to a long rod (204), the other end of the long rod (204) is rotatably connected to a second rotating shaft (206), the surface of the second rotating shaft (206) is fixedly connected to a second connecting seat (205), the bottom of the second connecting seat (205) is fixedly connected to a fixing sleeve (207), the inner cavity of the fixing sleeve (207) is fixedly connected to a dual-axis motor (208), and the output end of the dual-axis motor (208) is fixedly connected to a duckbill plate (209).
2. A roadbed compaction device according to claim 1, characterized in that: The front and back sides of the fixed sleeve (207) are both fixedly connected to a third connecting seat (210); the inner cavity of the third connecting seat (210) is rotatably connected to a first rotating block (212); one end of the first rotating block (212) is fixedly connected to a spring (213); the other end of the spring (213) is fixedly connected to a second rotating block (214); the surface of the second rotating block (214) is rotatably connected to a fourth connecting seat (216); one end of the fourth connecting seat (216) is fixedly connected to the inner wall of the fixed box (201).
3. A roadbed compaction device according to claim 2, characterized in that: The inner cavity of the third connecting seat (210) is fixedly connected to the third rotating shaft (211), the inner cavity of the first rotating block (212) is rotatably connected to the surface of the third rotating shaft (211), the inner cavity of the fourth connecting seat (216) is fixedly connected to the fourth rotating shaft (215), and the inner cavity of the second rotating block (214) is rotatably connected to the surface of the fourth rotating shaft (215).
4. A roadbed compaction device according to claim 1, characterized in that: The fixing mechanism (3) comprises a square block (309), an electric push rod (308) and a gear (304); the bottom of the square block (309) is fixedly connected to the top of the pressure plate (101); there are four square blocks (309); the top of the square block (309) is fixedly connected to a sliding plate (301); a counterweight (6) is placed on the top of the sliding plate (301); the left and right sides of the sliding plate (301) are movably connected to tooth plates (303); the top of the tooth plate (303) is fixedly connected to a driving block (306); the top of the driving block (306) is connected to the sliding plate (301); ), the inner side of the driving block (306) is fixedly connected with a clamping plate (307), the inner side of the clamping plate (307) is in close contact with the surface of the counterweight (6), the electric push rod (308) is fixedly connected to the front side of the vertical plate (103), the number of the electric push rods (308) is two, the output end of the electric push rod (308) passes through the back side of the vertical plate (103) and is fixedly connected to one side of the driving block (306), the gear (304) is rotatably connected to the bottom of the sliding plate (301), and the surface of the gear (304) is meshed with the surface of the tooth plate (303).
5. A roadbed compaction device according to claim 4, characterized in that: The inner cavity of the sliding plate (301) is slidably connected to a sliding block (302), the number of the sliding blocks (302) is two, and one side of the sliding block (302) is fixedly connected to one side of the tooth plate (303).
6. A roadbed compaction device according to claim 4, characterized in that: The inner cavity of the gear (304) is rotatably connected to a short rod (305), and the top of the short rod (305) is fixedly connected to the bottom of the sliding plate (301).
7. A roadbed compaction device according to claim 4, characterized in that: The top of the pressure plate (101) is fixedly connected to a vertical pole (4), the number of the vertical poles (4) is eight, the inner side of the vertical pole (4) is fixedly connected to a guide column (5), and the inner cavity of the clamping plate (307) is movably connected to the surface of the guide column (5).