High-speed rail tunnel cleaning vehicle

By designing the top, side and bottom cleaning components of the high-speed rail tunnel cleaning vehicle, combined with the high-pressure hydropower chamber and vacuum cleaner mechanism, the problems of all-round cleaning and secondary pollution of the roadbed in the existing technology are solved, and efficient tunnel cleaning effect is achieved.

CN223047970UActive Publication Date: 2025-07-01TIANJIN HAIWEI SITE HIGH PRESSURE PUMP MFG

Patent Information

Application Number
CN202422279991.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-01
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

It is difficult to achieve all-round cleaning of existing tunnel cleaning devices, and it is easy to cause secondary contamination of the tunnel bed during the cleaning process, reducing the effectiveness of tunnel cleaning.

Method used

A high-speed rail tunnel cleaning vehicle was designed, including top, side and bottom cleaning components, combined with high-pressure hydropower chambers to achieve all-round cleaning; the vacuum cleaner is used for vacuuming and sewage absorption on the roadbed, and the sewage storage mechanism is used for unified collection to avoid secondary pollution.

Benefits of technology

All-round cleaning in the tunnel is achieved, drivers' sight is ensured, passengers' comfort is improved, and secondary pollution to the roadbed and other aspects during the cleaning process is avoided, improving the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a high-speed rail tunnel cleaning vehicle which comprises a flatcar arranged on a rail, a cleaning mechanism, a driving mechanism and a dirt storage mechanism are arranged at the top of the flatcar, and a dust collection mechanism is arranged at the bottom of the flatcar. According to the tunnel cleaning device, the top face cleaning assembly is used in cooperation with the high-pressure water power cabin, the inner top face of a tunnel can be cleaned, the side face cleaning assembly is used in cooperation with the high-pressure water power cabin, the two side faces in the tunnel can be cleaned, and the bottom face cleaning assembly is used in cooperation with the high-pressure water power cabin, so that the inner bottom face of the tunnel can be cleaned; further, the interior of the tunnel is cleaned in all directions, so that the sight of a driver is guaranteed, and the riding comfort of passengers is improved; through cooperative use of the dust collection mechanism and the dust collection power cabin, dust and dirt collection and cleaning operation can be conducted on a ballast bed, a steel rail, a cable trench and the like, then secondary pollution caused by dirt generated when the cleaning mechanism conducts flushing on the ballast bed, the steel rail, the cable trench and the like is effectively avoided, and therefore the tunnel cleaning effect can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel cleaning, and more specifically, to a high-speed railway tunnel cleaning vehicle. Background Art

[0002] Currently, during the construction of railway tunnels, dust will adhere to the inner wall and the roadbed of the tunnel. During the operation of railway tunnels, especially for passenger and freight dual-use lines, after long-term operation, the internal oil stains and dust adhere seriously. When the train enters the tunnel at high speed, a pressure difference is generated inside the tunnel, resulting in flying dust, which seriously affects the driver's line of sight and the comfort of passengers. Therefore, when the line is delivered, the tunnel must be cleaned to meet the tunnel delivery standards.

[0003] The utility model patent document with the publication number of CN212052512U discloses a tunnel cleaning device. By fixing the cleaning liquid tank on the vehicle body, connecting the input end of the cleaning liquid pump with the cleaning liquid tank, and connecting the output end of the cleaning liquid pump with the cleaning liquid pipe, the cleaning liquid in the cleaning liquid tank can flow into the cleaning liquid pipe; secondly, by fixing the first bracket on the vehicle body and fixing at least one cleaning liquid pipe on the first bracket to improve the stability of the cleaning liquid pipe; thirdly, by connecting at least two first nozzles with the cleaning liquid pipe to spray the cleaning liquid onto the inner wall of the tunnel; thirdly, by rotatably connecting one end of the main shaft with the supporting part and making the other end of the main shaft pass through the fixing frame and then connecting it with the driving device, the driving device drives the main shaft to rotate; thirdly, by arranging the brush around the main shaft and making the brush fit with the inner wall of the tunnel to brush the tunnel; thirdly, by fixing the water tank on the vehicle body, connecting the input end of the water pump with the water tank, and connecting the output end of the water pump with the water pipe, the water in the water tank can flow into the water pipe; secondly, by fixing the second bracket on the vehicle body and fixing at least one water pipe on the second bracket to improve the stability of the water pipe; thirdly, by connecting at least two second nozzles with the water pipe to spray water onto the inner wall of the tunnel, so as to realize the cleaning of the inner wall of the tunnel. By spraying the cleaning liquid on the inner wall of the tunnel, then spreading the cleaning liquid evenly with the brush and brushing the tunnel, and then spraying water on the inner wall of the tunnel to wash away the cleaning liquid, the cleanliness of the tunnel can be ensured. At the same time, by arranging the supporting part on the side wall of the vehicle body, the brush can extend out of the vehicle body to avoid interference between the vehicle body and the inner wall of the tunnel when the brush brushes the inner wall of the tunnel.

[0004] Although the above tunnel cleaning device can solve the corresponding technical problems, its structure is simple and its functions are relatively single. It is difficult for its first nozzle and second nozzle to clean the inner wall of the tunnel comprehensively. Moreover, when the brush is used to scrub the inner wall of the tunnel, the dirt will directly fall onto the roadbed, causing secondary pollution, thereby reducing the tunnel cleaning effect. Therefore, a high-speed rail tunnel cleaning vehicle is proposed. Summary of the Utility Model

[0005] The technical task of the present utility model is to provide a high-speed rail tunnel cleaning vehicle to solve the above-mentioned problems in view of the above deficiencies.

[0006] To achieve the above object, the present utility model provides the following technical solutions:

[0007] A high-speed rail tunnel cleaning vehicle includes a flat car disposed on the railway track, and a cleaning mechanism, a driving mechanism, and a dirt storage mechanism are provided on its top, and a dust suction mechanism is provided at the bottom of the flat car;

[0008] Among them, the flat car is used to provide a support foundation for the cleaning mechanism, the dust suction mechanism, the driving mechanism, and the dirt storage mechanism;

[0009] The cleaning mechanism is used to comprehensively clean the inside of the high-speed rail tunnel;

[0010] The dust suction mechanism is used to perform dust suction and dirt suction operations on the roadbed;

[0011] The driving mechanism is used to provide a power source for the cleaning mechanism and the dust suction mechanism;

[0012] The dirt storage mechanism is used to uniformly collect and store the dust and dirt sucked by the dust suction mechanism.

[0013] Preferably, the cleaning mechanism includes a top surface cleaning component, a side surface cleaning component, a bottom surface cleaning component, and nozzles. The side surface cleaning component, the top surface cleaning component, the driving mechanism, and the dirt storage mechanism are sequentially arranged on the top of the flat car along the length direction of the flat car, and the bottom surface cleaning component is arranged at the bottom of the flat car;

[0014] Among them, the top surface cleaning component includes a water pipe A and a telescopic member A, and the water pipe A is arranged on the top of the telescopic member A;

[0015] The telescopic member A includes a cylinder A installed on one side of the top of the flat car. The output end of the cylinder A is installed with a support rod A. The center of the top of the support rod A is fixedly connected with a support rod B. The top of the support rod B is fixedly connected with a support rod C. The support rod C and the water pipe A are fixedly connected by a plurality of equally spaced clamps. A number of nozzles are equally spaced and communicated on the top of the water pipe A;

[0016] The side cleaning assembly includes water pipe B, a support and telescopic member B. There are two sets of water pipe B and telescopic member B, and the two sets of water pipe B and telescopic member B are symmetrically arranged about the center of the support. The support is fixedly connected to one side of the top of the flatbed vehicle;

[0017] The telescopic member B includes a robotic arm installed on the top of the support. The free end of the robotic arm is provided with three support rods D. Adjacent two of the support rods D are rotatably connected. The support rod D in the middle is installed at the free end of the robotic arm. Each set of water pipe B is annularly and equidistantly distributed with three. The water pipe B is arranged in one-to-one correspondence with the support rod D. The water pipe B and the corresponding support rod D are fixedly connected by a plurality of equally spaced clamps. A number of nozzles are equidistantly communicated on the side of each water pipe B away from the support rod D;

[0018] The side cleaning assembly further includes an auxiliary member and a folding member. The auxiliary member is provided at one end of the support rod D on one side, and the folding member is provided on the surface of the support rod D in the middle;

[0019] The auxiliary member includes a support rod E fixedly connected to one end of the support rod D on one side. The support rod E and the support rod D are jointly installed with a water pipe C through a clamp. A number of nozzles are equidistantly communicated on the water pipe C;

[0020] The folding member includes a cylinder B installed in the middle of one side of the surface of the support rod D in the middle. There are two symmetrically arranged connecting rods A rotatably connected between the output end of the cylinder B and the adjacent support rod D;

[0021] The bottom cleaning assembly includes support member A, support member B, water pipe D, water pipe E and water pipe F. The support member A is provided at the bottom of the flatbed vehicle. The support member B is provided at the center of the bottom of the support member A. The water pipe D is provided on two sides of the support member A. The water pipe E is provided on the other two sides of the support member A. The water pipe F is provided on the support member B. A number of nozzles are equidistantly communicated on the water pipe D, water pipe E and water pipe F respectively;

[0022] The support member A includes two brackets symmetrically installed in the middle of the bottom of the flatbed vehicle. The two brackets are arranged along the width direction of the flatbed vehicle. Two symmetrically arranged support rods F are fixedly connected between the brackets. Two symmetrically arranged support rods G are fixedly connected between the two support rods F. A support rod H parallel to the support rod G is fixedly connected between the tops of the two support rods F. A support rod I is fixedly connected between one side of the support rod H and the corresponding support rod G. One water pipe D is fixedly connected to the bottom of each support rod F through a clamp. One water pipe E is fixedly connected to one end of each support rod I through a clamp;

[0023] The support member B includes a screw rod that penetrates through the middle of the surface of the support rod H in a threaded manner. A cross is fixedly connected to the bottom end of the screw rod. One water pipe F is fixedly connected to each end of the cross through a hoop. The four water pipes F form a "mouth" - shaped structure.

[0024] Preferably, a guide rod is fixedly connected to both ends of the support rod A. The top end of the guide rod is fixedly connected to the support rod C. A conduit is slidably sleeved on the lower part of the surface of the guide rod. The bottom end of the conduit is fixedly connected to the top of the flatbed vehicle.

[0025] Preferably, three dust suction mechanisms are separately arranged at the bottom of the flatbed vehicle. The dust suction mechanism in the middle is close to the bracket. The dust suction mechanisms on both sides are symmetrically arranged with respect to the dust suction mechanism in the middle, and the dust suction mechanisms on both sides are close to the dirt storage mechanism.

[0026] Preferably, the dust suction mechanism includes a mounting plate, a telescopic member C, a housing, a dust suction hood, and a hose. The mounting plate and the housing are connected by the telescopic member C. The dust suction hood is communicated with one side of the top of the housing. One end of the hose is communicated with the top of the dust suction hood.

[0027] Preferably, the telescopic member C includes a cylinder C hinged between the mounting plate and the housing. Two groups of connecting rods B are also hinged between the mounting plate and the housing. Two connecting rods B in each group are arranged along the width direction of the flatbed vehicle.

[0028] Preferably, the dust suction mechanism further includes a motor and a roller. The motor is installed on one side of the outer surface of the housing. The roller is rotatably connected to the inner cavity of the housing. The output shaft of the motor penetrates into the inner cavity of the housing and is fixedly connected to one end of the roller. Brush hairs are fixedly connected to the surface of the roller.

[0029] Preferably, the brush hairs are composed of an inner core and an outer layer. The inner core is a steel wire core, and the outer layer is a wear - resistant plastic layer.

[0030] Preferably, the driving mechanism includes a high - pressure water power cabin and a dust suction power cabin installed on the top of the flatbed vehicle along the length direction of the flatbed vehicle. The water pipes A, B, C, D, E, and F are respectively communicated with the high - pressure water pump in the high - pressure water power cabin through high - pressure pipelines and control valves. The hose is communicated with the high - pressure air pump in the dust suction power cabin through a high - pressure pipeline and a control valve.

[0031] Preferably, the dirt storage mechanism includes a garbage cabin, a cabin door, a cylinder D, and a cylinder E. The garbage cabin is hinged to the other side of the top of the flatbed vehicle. The garbage cabin is communicated with the dust outlet of the dust suction power cabin. The cabin door is hinged at the sewage outlet of the garbage cabin. The cylinder D is hinged between the garbage cabin and the cabin door. The cylinder E is hinged between the flatbed vehicle and the garbage cabin.

[0032] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0033] 1. In the present utility model, by the combined use of the top surface cleaning assembly and the high-pressure water power cabin, the top surface of the tunnel can be cleaned. By the combined use of the side surface cleaning assembly and the high-pressure water power cabin, the two side surfaces of the tunnel can be cleaned. By the combined use of the bottom surface cleaning assembly and the high-pressure water power cabin, the bottom surface of the tunnel can be cleaned, thereby achieving a full range of cleaning of the interior of the tunnel to ensure the driver's line of sight and improve the comfort of passengers. At the same time, the top surface cleaning assembly and the side surface cleaning assembly can be appropriately adjusted according to the cleaning specifications of different tunnels respectively, so as to improve the applicable range of the high-speed rail tunnel cleaning vehicle.

[0034] 2. In the present utility model, by the combined use of the dust suction mechanism and the dust suction power cabin, dust suction, dirt suction and cleaning operations can be carried out on the roadbed, rail, cable trench, etc., thereby effectively avoiding secondary pollution to the roadbed, rail, cable trench, etc. caused by the dirt generated during the flushing of the cleaning mechanism, and thus helping to improve the tunnel cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0036] Figure 1 It is a three-dimensional structure schematic diagram of the transfer state of the high-speed rail tunnel cleaning vehicle according to the embodiment of the present utility model;

[0037] Figure 2 It is a three-dimensional structure schematic diagram of the cleaning state of the high-speed rail tunnel cleaning vehicle according to the embodiment of the present utility model;

[0038] Figure 3 It is a side view schematic diagram of the transfer state of the high-speed rail tunnel cleaning vehicle according to the embodiment of the present utility model;

[0039] Figure 4 It is a side view schematic diagram of the cleaning state of the high-speed rail tunnel cleaning vehicle according to the embodiment of the present utility model;

[0040] Figure 5 It is a front view schematic diagram of a partial structure of the cleaning mechanism in the transfer state of the high-speed rail tunnel cleaning vehicle according to the embodiment of the present utility model;

[0041] Figure 6 It is a three-dimensional schematic diagram of a partial structure of the cleaning mechanism in the cleaning state of the high-speed rail tunnel cleaning vehicle according to the embodiment of the present utility model;

[0042] Figure 7 This is a three-dimensional structural schematic diagram of the bottom cleaning component of the high-speed rail tunnel cleaning vehicle according to an embodiment of the present utility model;

[0043] Figure 8 This is a side-sectional structural schematic diagram of the flat car and the dust suction mechanism of the high-speed rail tunnel cleaning vehicle according to an embodiment of the present utility model;

[0044] Figure 9 This is a top-view structural schematic diagram of the dust suction mechanism of the high-speed rail tunnel cleaning vehicle according to an embodiment of the present utility model;

[0045] Figure 10 This is a side-view structural schematic diagram of the dirt storage mechanism of the high-speed rail tunnel cleaning vehicle according to an embodiment of the present utility model;

[0046] Figure 11 This is a front-view structural schematic diagram of the dumping state of the dirt storage mechanism of the high-speed rail tunnel cleaning vehicle according to an embodiment of the present utility model.

[0047] In the figure: 100, flat car;

[0048] 200, cleaning mechanism; 210, top surface cleaning component; 211, water pipe A; 212, cylinder A; 213, support rod A; 214, support rod B; 215, support rod C; 216, guide rod; 217, conduit; 218, diagonal brace; 220, side surface cleaning component; 221, water pipe B; 222, support; 223, robotic arm; 224, support rod D; 225, auxiliary part; 2251, support rod E; 2252, water pipe C; 226, folding part; 2261, cylinder B; 2262, connecting rod A; 230, bottom surface cleaning component; 231, support part A; 2311, bracket; 2312, support rod F; 2313, support rod G; 2314, support rod H; 2315, support rod I; 232, support part B; 2321, screw; 2322, cross; 233, water pipe D; 234, water pipe E; 235, water pipe F; 240, nozzle;

[0049] 300, dust suction mechanism; 310, mounting plate; 320, housing; 330, dust suction hood; 340, hose; 350, cylinder C; 360, connecting rod B; 370, motor; 380, roller;

[0050] 400, drive mechanism; 410, high-pressure water power cabin; 420, dust suction power cabin;

[0051] 500, dirt storage mechanism; 510, garbage cabin; 520, cabin door; 530, cylinder D; 540, cylinder E. Detailed implementation manners

[0052] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.

[0053] The present utility model will be further described below with reference to the accompanying drawings and specific embodiments. Embodiment

[0054] As Figures 1 - 11 shown, the high-speed rail tunnel cleaning vehicle according to the embodiment of the present utility model includes a flat car 100 arranged on the railway track. The flat car 100 adopts the N17 type general flat car, and a cleaning mechanism 200, a driving mechanism 400 and a dirt storage mechanism 500 are arranged on its top, and a dust suction mechanism 300 is arranged at the bottom of the flat car 100;

[0055] Among them, the flat car 100 is used to provide a support foundation for the cleaning mechanism 200, the dust suction mechanism 300, the driving mechanism 400 and the dirt storage mechanism 500;

[0056] The cleaning mechanism 200 is used to comprehensively clean the inside of the high-speed rail tunnel;

[0057] The dust suction mechanism 300 is used to perform dust suction and dirt suction operations on the roadbed;

[0058] The driving mechanism 400 is used to provide a power source for the cleaning mechanism 200 and the dust suction mechanism 300;

[0059] The dirt storage mechanism 500 is used to uniformly collect and store the dust and dirt sucked by the dust suction mechanism 300. Embodiment

[0060] As Figures 1 - 11 shown, the difference between the high-speed rail tunnel cleaning vehicle provided in this embodiment and Embodiment 1 is:

[0061] The cleaning mechanism 200 includes a top surface cleaning component 210, a side surface cleaning component 220, a bottom surface cleaning component 230 and a nozzle 240. The side surface cleaning component 220, the top surface cleaning component 210, the driving mechanism 400 and the dirt storage mechanism 500 are sequentially arranged on the top of the flat car 100 along the length direction of the flat car 100, and the bottom surface cleaning component 230 is arranged at the bottom of the flat car 100;

[0062] Among them, the top surface cleaning component 210 includes a water pipe A211 and a telescopic member A, and the water pipe A211 is arranged on the top of the telescopic member A;

[0063] The telescopic member A includes a cylinder A212 vertically installed on one side of the top of the flat car 100. A support rod A213 is installed at the output end of the cylinder A212 along the width direction of the flat car 100. At the center of the top of the support rod A213, a support rod B214 is fixedly connected perpendicular to it. At the top of the support rod B214, a support rod C215 is fixedly connected. The support rod C215 and the water pipe A211 are fixedly connected by a plurality of equally spaced clamps. A number of nozzles 240 are equally spaced and communicated on the top of the water pipe A211. Both the support rod C215 and the water pipe A211 are in an arc shape, and the support rod C215 and the water pipe A211 are concentrically arranged. By starting the cylinder A212, the height of the water pipe A211 can be adjusted, which can not only meet the usage requirements of tunnels with different heights during cleaning, but also reduce the overall occupied space of the top surface cleaning assembly 210 during transfer transportation. Both ends of the support rod A213 are fixedly connected with a guide rod 216. The guide rod 216 is parallel to the support rod B214. The top end of the guide rod 216 is fixedly connected with the support rod C215. A conduit 217 is slidably sleeved on the lower part of the surface of the guide rod 216. The bottom end of the conduit 217 is fixedly connected with the top of the flat car 100. When the support rod A213 and the support rod C215 move up and down, the guide rod 216 can be driven to slide up and down synchronously in the inner cavity of the conduit 217, which helps to improve the stability of the water pipe A211 when moving up and down and avoid shaking. An inclined strut 218 is fixedly connected between the end of the support rod C215 and the adjacent guide rod 216. The inclined strut 218 can reinforce the end of the support rod C215 and help to improve the firmness of the support rod C215;

[0064] The side cleaning assembly 220 includes a water pipe B221, a support 222 and a telescopic member B. There are two groups of the water pipe B221 and the telescopic member B. The two groups of the water pipe B221 and the telescopic member B are symmetrically arranged about the center of the support 222. The support 222 is fixedly connected to one side of the top of the flat car 100;

[0065] Among them, the telescopic member B includes a robotic arm 223 installed on the top of the support 222. The free end of the robotic arm 223 is provided with three support rods D224. Adjacent two support rods D224 are rotatably connected. The support rod D224 in the middle is installed at the free end of the robotic arm 223. Each group of the water pipe B221 is annularly and equally spaced with three. The water pipe B221 and the support rod D224 are arranged in one-to-one correspondence. The water pipe B221 and the corresponding support rod D224 are fixedly connected by a plurality of equally spaced clamps. A number of nozzles 240 are equally spaced and communicated on the side of each water pipe B221 away from the support rod D224. And the water pipe B221 is in an arc shape. By starting the robotic arm 223, the support rod D224 and the water pipe B221 can be driven to move in all directions, so as to meet different usage requirements of tunnel cleaning.

[0066] The side cleaning assembly 220 further includes an auxiliary member 225 and a folding member 226. The auxiliary member 225 is provided at one end of the strut D224 on one side, and the folding member 226 is provided on the surface of the strut D224 in the middle;

[0067] Among them, the auxiliary member 225 includes a strut E2251 fixedly connected to one end of the strut D224 on one side and perpendicular to it. The strut E2251 and the strut D224 are jointly installed with a water pipe C2252 through a hoop. A number of nozzles 240 are equidistantly connected to the water pipe C2252, and the nozzles 240 are installed at an inclination angle on the water pipe C2252. The auxiliary member 225 can improve the cleaning range of the side cleaning assembly 220;

[0068] The folding member 226 includes a cylinder B2261 installed at the middle part of one side of the surface of the strut D224 in the middle and perpendicular to it. The cylinder B2261 is perpendicular to the strut E2251. There are two symmetrically arranged connecting rods A2262 rotatably connected between the output end of the cylinder B2261 and the adjacent strut D224. By starting the cylinder B2261, the struts D224 on both sides can be driven to flip and fold through the connecting rods A2262. It can not only adapt to various different tunnel cleaning specifications during cleaning, such as 350KM / 250KM single-track tunnels, 350KM / 250KM double-track tunnels, ordinary railway tunnels and urban subway tunnels, but also retract the side cleaning assembly 220 into a "U" shape during transfer transportation, reducing the overall occupied space of the top cleaning assembly 210 and facilitating transportation.

[0069] The bottom cleaning assembly 230 includes a support member A231, a support member B232, a water pipe D233, a water pipe E234 and a water pipe F235. The support member A231 is provided at the bottom of the flat car 100, the support member B232 is provided at the center of the bottom of the support member A231, the water pipe D233 is provided on two sides of the support member A231, the water pipe E234 is provided on the other two sides of the support member A231, and the water pipe F235 is provided on the support member B232. A number of nozzles 240 are equidistantly connected to the water pipe D233, the water pipe E234 and the water pipe F235 respectively, and the nozzles 240 are installed at an inclination angle on the water pipe F235;

[0070] Among them, the support member A231 includes two brackets 2311 symmetrically installed in the middle of the bottom of the flat car 100. The two brackets 2311 are arranged along the width direction of the flat car 100. Two symmetrically arranged struts F2312 are fixedly connected between the two brackets 2311. Two symmetrically arranged struts G2313 are fixedly connected between the two struts F2312. A strut H2314 parallel to the strut G2313 is fixedly connected between the tops of the two struts F2312. A strut I2315 is fixedly connected between one side of the strut H2314 and the corresponding strut G2313. A water pipe D233 is fixedly connected to the bottom of each strut F2312 through a hoop, and a water pipe E234 is fixedly connected to one end of each strut I2315 through a hoop;

[0071] The support member B232 includes a screw rod 2321 vertically and threadedly penetrating through the middle of the surface of the strut H2314. A cross 2322 is fixedly connected to the bottom end of the screw rod 2321. A water pipe F235 is fixedly connected to each end of the cross 2322 through a hoop. The four water pipes F235 form a "mouth" - shaped structure. By rotating the screw rod 2321, the distance between the water pipe F235 and the roadbed can be adjusted.

[0072] Three dust suction mechanisms 300 are separately arranged at the bottom of the flat car 100. The dust suction mechanism 300 in the middle is close to the bracket 2311. The dust suction mechanisms 300 on both sides are symmetrically arranged with respect to the dust suction mechanism 300 in the middle, and the dust suction mechanisms 300 on both sides are close to the dirt storage mechanism 500. Through the three dust suction mechanisms 300, multi - directional dust and dirt suction operations can be carried out on the roadbed;

[0073] Among them, the dust suction mechanism 300 includes a mounting plate 310, a telescopic member C, a housing 320, a dust suction hood 330 and a hose 340. The mounting plate 310 is connected to the housing 320 through the telescopic member C. The dust suction hood 330 is communicated with one side of the top of the housing 320. One end of the hose 340 is communicated with the top of the dust suction hood 330;

[0074] The telescopic member C includes a cylinder C350 hinged between the mounting plate 310 and the housing 320. Two groups of link rods B360 are also hinged between the mounting plate 310 and the housing 320. Each group of link rods B360 has two arranged along the width direction of the flat car 100. By starting the cylinder C350, the housing 320 can be driven to move up and down, which can closely attach the housing 320 to the substrate during work to ensure the dust and dirt suction effect, and keep the housing 320 away from the substrate during transfer for convenient transfer transportation.

[0075] The dust suction mechanism 300 further includes a motor 370 and a rotating roller 380. The motor 370 is installed on one side of the outer surface of the housing 320. The rotating roller 380 is rotatably connected to the inner cavity of the housing 320. The output shaft of the motor 370 penetrates into the inner cavity of the housing 320 and is fixedly connected to one end of the rotating roller 380. A brush is fixedly connected to the surface of the rotating roller 380. By starting the motor 370, the motor 370 and the brush can be driven to rotate, and thus stubborn dirt on the roadbed can be swept away. The brush consists of an inner core and an outer layer. The inner core is a steel wire core, and the outer layer is a wear-resistant plastic layer, which not only ensures the strength of the brush but also fully considers the situation that the brush will hit the track slab during rotation, contributing to extending the service life of the brush.

[0076] The driving mechanism 400 includes a high-pressure water power cabin 410 and a dust suction power cabin 420 installed on the top of the flat car 100 along the length direction of the flat car 100. The water pipes A211, B221, C2252, D233, E234, and F235 are respectively connected to the high-pressure water pump in the high-pressure water power cabin 410 through high-pressure pipelines and control valves. By starting the high-pressure water pump in the high-pressure water power cabin 410 and opening the corresponding control valves, high-pressure water can be provided to the water pipes A211, B221, C2252, D233, E234, and F235. The hose 340 is connected to the high-pressure air pump in the dust suction power cabin 420 through a high-pressure pipeline and a control valve. By starting the high-pressure air pump in the dust suction power cabin 420 and opening the corresponding control valves, negative pressure can be generated inside the housing 320 to achieve the air suction operation. A control room is also provided in the high-pressure water power cabin 410, which is convenient for operators to control and adjust various devices.

[0077] The dirt storage mechanism 500 includes a garbage cabin 510, a cabin door 520, a cylinder D530, and a cylinder E540. The garbage cabin 510 is hinged to the other side of the top of the flat car 100. The garbage cabin 510 is communicated with the dust outlet of the dust suction power cabin 420. The cabin door 520 is hinged to the sewage outlet of the garbage cabin 510. The cylinder D530 is hinged between the garbage cabin 510 and the cabin door 520. The cylinder E540 is hinged between the flat car 100 and the garbage cabin 510. By starting the cylinder D530, the cabin door 520 can be driven to automatically flip open and close. By starting the cylinder E540, the garbage cabin 510 can be driven to automatically flip and unload the material.

[0078] Working principle:

[0079] a. Cleaning operation:

[0080] S1. Start the cylinder A212, so that the output end of the cylinder A212 drives the support rod A213, support rod B214, support rod C215, and water pipe A211 to move upward. The support rod A213 drives the guide rod 216 to slide in the inner cavity of the conduit 217 until the water pipe A211 approaches the inner top surface of the tunnel.

[0081] S2. Start cylinder B2261 so that the output end of cylinder B2261 drives the struts D224 on both sides to flip open through connecting rod A2262. The struts D224 drive the corresponding water pipes B221 and auxiliary parts 225 to rotate synchronously until the struts D224 on both sides and the strut D224 in the middle are on the same straight line.

[0082] S3. Start robotic arm 223 so that the free end of robotic arm 223 drives strut D224, water pipe B221, auxiliary part 225 and folding part 226 to move freely in three-dimensional space until water pipe B221 is close to the inner side of the tunnel and water pipe C2252 is close to the inner bottom surface of the tunnel.

[0083] S4. Start the high-pressure water pump and the corresponding control valves in high-pressure water power cabin 410. The high-pressure water pump transports the water stored in high-pressure water power cabin 410 to water pipes A211, B221, C2252, D233, E234 and F235 through high-pressure pipelines, and finally sprays it onto the inner wall surface of the tunnel through nozzle 240, thus realizing the all-round cleaning operation of the inner wall surface of the tunnel.

[0084] b. Dust and dirt suction operation:

[0085] S1. Start the three cylinders C350 in sequence according to the left, middle and right order. The output end of cylinder C350 drives housing 320 to move towards the roadbed until housing 320 descends to a suitable position.

[0086] S2. Start the three motors 370 in sequence according to the left, middle and right order. The output shaft of the motor drives roller 380 and the brush to rotate, and thus the track can be cleaned by the brush.

[0087] S3. Start the high-pressure air pump and the corresponding control valves in dust suction power cabin 420. The high-pressure air pump sucks air through dust suction hood 330, hose 340 and high-pressure pipeline, creating negative pressure in housing 320, and thus the dirt in housing 320 can be sucked into the inner cavity of garbage cabin 510 for unified collection.

[0088] c. Garbage dumping operation:

[0089] First, start cylinder D530 to flip open hatch 520, and then start cylinder E540 to flip and tilt garbage cabin 510, so that the dirty garbage collected in garbage cabin 510 can be dumped into the garbage dump.

[0090] Those skilled in the art of the above specific embodiments can easily implement the present utility model. However, it should be understood that the present utility model is not limited to the above specific embodiments. Based on the disclosed embodiments, those skilled in the art can arbitrarily combine different technical features to achieve different technical solutions.

Claims

1. High-speed railway tunnel cleaning vehicle, characterized in that: It comprises a flat car (100) arranged on a rail, the top of which is provided with a cleaning mechanism (200), a driving mechanism (400) and a dirt storage mechanism (500), and the bottom of the flat car (100) is provided with a dust suction mechanism (300); The flat car (100) is used to provide a support foundation for the cleaning mechanism (200), the dust collection mechanism (300), the driving mechanism (400) and the dirt storage mechanism (500); The cleaning mechanism (200) is used to perform all-round cleaning inside the high-speed railway tunnel; The dust suction mechanism (300) is used to perform dust suction and dirt suction operations on the roadbed; The driving mechanism (400) is used to provide a power source for the cleaning mechanism (200) and the dust collection mechanism (300); The dirt storage mechanism (500) is used to uniformly collect and store the dust sucked by the dust collection mechanism (300).

2. The high-speed railway tunnel cleaning vehicle according to claim 1, characterized in that: The cleaning mechanism (200) comprises a top surface cleaning component (210), a side surface cleaning component (220), a bottom surface cleaning component (230) and a nozzle (240); the side surface cleaning component (220), the top surface cleaning component (210), the driving mechanism (400) and the dirt storage mechanism (500) are sequentially arranged on the top of the flat car (100) along the length direction of the flat car (100); and the bottom surface cleaning component (230) is arranged on the bottom of the flat car (100); The top surface cleaning assembly (210) comprises a water pipe A (211) and a telescopic member A, wherein the water pipe A (211) is arranged on the top of the telescopic member A; The telescopic member A comprises a cylinder A (212) mounted on one side of the top of the flat car (100); a support rod A (213) is mounted on the output end of the cylinder A (212); a support rod B (214) is fixedly connected to the center of the top of the support rod A (213); a support rod C (215) is fixedly connected to the top of the support rod B (214); the support rod C (215) is fixedly connected to the water pipe A (211) via a plurality of equidistantly distributed clamps; and a plurality of nozzles (240) are equidistantly connected to the top of the water pipe A (211); The side cleaning assembly (220) comprises a water pipe B (221), a support (222) and a telescopic member B, wherein the water pipe B (221) and the telescopic member B are provided in two groups, and the two groups of the water pipe B (221) and the telescopic member B are symmetrically arranged about the center of the support (222), and the support (222) is fixedly connected to one side of the top of the flat car (100); The telescopic member B comprises a mechanical arm (223) mounted on the top of the support (222); a support rod D (224) is provided at the free end of the mechanical arm (223); three support rods D (224) are provided, two adjacent support rods D (224) are rotatably connected to each other, and the support rod D (224) located in the middle is mounted on the free end of the mechanical arm (223); three water pipes B (221) are equidistantly distributed in a ring shape in each group; the water pipes B (221) and the support rods D (224) are arranged in a one-to-one correspondence; the water pipes B (221) and the corresponding support rods D (224) are fixedly connected via a plurality of equidistantly distributed clamps; and a plurality of nozzles (240) are equidistantly connected to each other on a side of the surface of each water pipe B (221) away from the support rod D (224); The side cleaning assembly (220) further comprises an auxiliary component (225) and a folding component (226), wherein the auxiliary component (225) is arranged at one end of a support rod D (224) located on one side, and the folding component (226) is arranged on the surface of the support rod D (224) located in the middle; The auxiliary component (225) comprises a support rod E (2251) fixedly connected to one end of a support rod D (224) located on one side, the support rod E (2251) and the support rod D (224) being mounted with a water pipe C (2252) via a clamp, and a plurality of nozzles (240) being connected to the water pipe C (2252) at equal distances; The folding member (226) comprises a cylinder B (2261) installed in the middle of one side of the surface of the middle support rod D (224), and two symmetrical connecting rods A (2262) are rotatably connected between the output end of the cylinder B (2261) and the adjacent support rod D (224); The bottom surface cleaning assembly (230) comprises a support member A (231), a support member B (232), a water pipe D (233), a water pipe E (234) and a water pipe F (235), wherein the support member A (231) is arranged at the bottom of the flat car (100), the support member B (232) is arranged at the center of the bottom of the support member A (231), the water pipe D (233) is arranged at two sides of the support member A (231), the water pipe E (234) is arranged at the other two sides of the support member A (231), the water pipe F (235) is arranged on the support member B (232), and a plurality of nozzles (240) are connected to the water pipe D (233), the water pipe E (234) and the water pipe F (235) at equal distances. The support member A (231) comprises two brackets (2311) symmetrically mounted on the middle part of the bottom of the flat car (100), the two brackets (2311) being arranged along the width direction of the flat car (100), two symmetrical support rods F (2312) being fixedly connected between the brackets (2311), two symmetrical support rods G (2313) being fixedly connected between the two support rods F (2312), a support rod H (2314) parallel to the support rod G (2313) being fixedly connected between the tops of the two support rods F (2312), a support rod I (2315) being fixedly connected between one side of the support rod H (2314) and the corresponding support rod G (2313), one water pipe D (233) being fixedly connected to the bottom of each support rod F (2312) by means of a clamp, and one water pipe E (234) being fixedly connected to one end of each support rod I (2315) by means of a clamp; The support member B (232) comprises a screw rod (2321) threadedly penetrating the middle of the surface of the support rod H (2314); a cross (2322) is fixedly connected to the bottom end of the screw rod (2321); one of the water pipes F (235) is fixedly connected to each end of the cross (2322) via a clamp; four of the water pipes F (235) form a "mouth"-shaped structure.

3. The high-speed railway tunnel cleaning vehicle according to claim 2, characterized in that: Both ends of the support rod A (213) are fixedly connected to a guide rod (216), the top end of the guide rod (216) is fixedly connected to the support rod C (215), a guide tube (217) is provided on the lower sliding sleeve of the surface of the guide rod (216), and the bottom end of the guide tube (217) is fixedly connected to the top of the flat car (100).

4. The high-speed railway tunnel cleaning vehicle according to claim 2, characterized in that: Three of the dust suction mechanisms (300) are separately arranged at the bottom of the flat car (100); the dust suction mechanism (300) located in the middle is close to the bracket (2311); the dust suction mechanisms (300) located on both sides are symmetrically arranged with respect to the dust suction mechanism (300) located in the middle; and the dust suction mechanisms (300) located on both sides are close to the dirt storage mechanism (500).

5. The high-speed railway tunnel cleaning vehicle according to claim 4, characterized in that: The dust collection mechanism (300) comprises a mounting plate (310), a telescopic member C, a shell (320), a dust collection hood (330) and a hose (340); the mounting plate (310) and the shell (320) are connected via the telescopic member C; the dust collection hood (330) is connected to one side of the top of the shell (320); and one end of the hose (340) is connected to the top of the dust collection hood (330).

6. The high-speed railway tunnel cleaning vehicle according to claim 5, characterized in that: The telescopic member C comprises a cylinder C (350) hingedly mounted between a mounting plate (310) and a housing (320), and two groups of connecting rods B (360) are also hingedly mounted between the mounting plate (310) and the housing (320), with each group of connecting rods B (360) being provided with two connecting rods along the width direction of the flat car (100).

7. The high-speed railway tunnel cleaning vehicle according to claim 5, characterized in that: The dust collection mechanism (300) further comprises a motor (370) and a roller (380); the motor (370) is mounted on one side of the outer surface of the shell (320); the roller (380) is rotatably connected to the inner cavity of the shell (320); an output shaft of the motor (370) passes through the inner cavity of the shell (320) and is fixedly connected to one end of the roller (380); and bristles are fixedly connected to the surface of the roller (380).

8. The high-speed railway tunnel cleaning vehicle according to claim 7, characterized in that: The bristles are composed of an inner core and an outer layer, the inner core is a steel wire core, and the outer layer is a wear-resistant plastic layer.

9. The high-speed railway tunnel cleaning vehicle according to claim 5, characterized in that: The driving mechanism (400) comprises a high-pressure water power cabin (410) and a dust suction power cabin (420) installed on the top of the flat car (100) along the length direction of the flat car (100); the water pipe A (211), water pipe B (221), water pipe C (2252), water pipe D (233), water pipe E (234), and water pipe F (235) are respectively connected to the high-pressure water pump in the high-pressure water power cabin (410) through high-pressure pipelines and control valves; and the hose (340) is connected to the high-pressure air pump in the dust suction power cabin (420) through high-pressure pipelines and control valves.

10. The high-speed railway tunnel cleaning vehicle according to claim 9, characterized in that: The dirt storage mechanism (500) comprises a garbage compartment (510), a compartment door (520), a cylinder D (530) and a cylinder E (540); the garbage compartment (510) is hingedly mounted on the other side of the top of the flat car (100); the garbage compartment (510) is connected to the dust outlet of the dust suction power compartment (420); the compartment door (520) is hingedly mounted at the sewage outlet of the garbage compartment (510); the cylinder D (530) is hingedly mounted between the garbage compartment (510) and the compartment door (520); and the cylinder E (540) is hingedly mounted between the flat car (100) and the garbage compartment (510).

Citation Information

Patent Citations

  • Tunnel cleaning device

    CN212052512U

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