Special low-slump concrete distributing device for flood inlet gate crossing pouring

By designing the barrier projections and inclines of the crawler body and belt conveyor mechanism, and combining with scraping components, the problem of uneven fabrics and separation of low-slump concrete in the pouring of flood gates is solved, and stable and uniform concrete conveying and efficient construction are achieved.

CN223048040UActive Publication Date: 2025-07-01HUAIHE WATER RESOURCES & HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202421676108.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-01
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The prior art is difficult to effectively transport low slump concrete, resulting in uneven fabrics and easy separation during the pouring process, affecting the construction quality.

Method used

A low slump concrete fabric device including a crawler body and a belt conveyor is designed, using barrier projections and bevel designs, combined with scraping components, to ensure the stability and uniformity of the concrete during the conveying process.

Benefits of technology

The uniform fabric of low-slump concrete is achieved, the separation phenomenon is avoided, the casting quality is improved, and the conditions of different construction sites are adapted to, and the construction efficiency is improved.

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Abstract

According to the special low-slump concrete distributing device for flood inlet gate crossing pouring, through the unique design of the blocking protrusions and the inclined faces, uniform distribution of low-slump concrete in the conveying process is achieved, the phenomenon of concrete segregation is avoided, and the pouring quality is improved. Meanwhile, due to the design of the crawler-type machine body, the device can flexibly move to adapt to different construction site conditions, and the construction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water conservancy project construction equipment, in particular to a special low-slump concrete placing device for the casting of flood inlet and overflow sluices. Background Technique

[0002] In the construction of water conservancy projects, the casting work of flood inlet and overflow sluices is of great importance. Low-slump concrete has been widely used in the construction of water conservancy projects due to its unique physical properties. However, during the casting of flood inlet and overflow sluices, the working surface is often at a position much higher than the foundation surface. Moreover, since low-slump concrete cannot be transported by conventional conveying devices such as concrete pumps, it is very difficult for the prior art to effectively complete the concrete conveying operation through mechanical conveying methods. When using the traditional concrete placing method to transport low-slump concrete, there are often problems such as uneven placing and easy segregation, which seriously affect the casting quality.

[0003] The patent with the application number CN201810216523.8 discloses a concrete placing device, which includes a base, a vertical frame erected on the upper end surface of the base. A bearing seat is provided at the upper end of the vertical frame, and a slewing bearing is sleeved in the bearing seat. The lower end of the upper mounting seat is sleeved in the slewing bearing. A balance arm and a main beam are respectively arranged on both sides of the upper mounting seat, and a counterweight box is provided at the end of the balance arm; the feeding pipe includes a vertical pipe, a horizontal pipe, a rotating pipe and a discharging hose connected in sequence; a roller mounting cavity is provided on the lower end surface of the base, and a roller driving hydraulic cylinder and a rolling wheel are provided in the roller mounting cavity. The roller driving hydraulic cylinder is fixedly installed at the top of the roller mounting cavity, and the rolling wheel is installed at the lower end of the hydraulic telescopic rod of the roller driving hydraulic cylinder.

[0004] However, the above-mentioned patented technology cannot transport low-slump concrete and cannot solve the technical problems occurring in the prior art. Therefore, it is of great significance to design a special low-slump concrete placing device for the casting of flood inlet and overflow sluices to improve the casting efficiency and quality. Content of the Utility Model

[0005] The purpose of the utility model is to provide a special low-slump concrete placing device for the casting of flood inlet and overflow sluices to solve the problems raised in the above background technique:

[0006] (1). By developing a new type of placing device, a low-slump concrete placing device suitable for the casting of flood inlet and overflow sluices is satisfied.

[0007] (2). How to ensure the stability and uniformity of concrete during transportation and improve the casting quality.

[0008] To achieve the above purpose, the utility model provides the following technical solutions:

[0009] A special low-slump concrete placing device for the casting of flood inlet and overflow sluices;

[0010] It includes a crawler body and a belt conveyor mechanism. One end of the belt conveyor mechanism is installed on the crawler body, and the other side of the belt conveyor mechanism extends outside the crawler body. A number of blocking protrusions are provided on the surface of the conveyor belt of the belt conveyor mechanism, and the number of blocking protrusions are distributed at intervals along the surface of the conveyor belt in sequence. Skirts are provided on both sides in the width direction of the conveyor belt.

[0011] Based on the above technical solutions, the present utility model can also be improved as follows.

[0012] Further, in the same blocking protrusion, the end of the blocking protrusion at the front side in the running direction of the conveyor belt is the starting end of the blocking protrusion, and the end of the blocking protrusion at the rear side in the running direction of the conveyor belt is the end of the blocking protrusion. A smooth inclined surface is provided on the blocking protrusion, one side of the inclined surface extends to the bottom of the starting end of the blocking protrusion, and the other side of the inclined surface extends to the top of the end of the blocking protrusion.

[0013] Further, it also includes a cushion layer. The cushion layer is built on the upper side of the base layer. The upper end surface of the cushion layer has an inclination angle of 10-15° with the horizontal plane. During operation, the crawler body is on the upper end surface of the cushion layer.

[0014] Further, it also includes a scraping component. The scraping component includes a scraping plate. The scraping plate is arranged at the corner on the upper side of the belt conveyor mechanism, and the end of the scraping plate is in contact with the surface of the conveyor belt of the belt conveyor mechanism.

[0015] Further, the scraping component also includes a scraping housing, two counterweights and two steel wires. The scraping housing is fixedly connected to the belt conveyor mechanism at the upper corner. One end of the scraping plate extends into the scraping housing through the opening on the upper side of the scraping housing. The other end of the scraping plate extends outside the scraping housing and abuts against the surface of the conveyor belt of the belt conveyor mechanism. The two steel wires are respectively arranged on both sides of the scraping plate. One end of the steel wire is fixed to the inner wall of the scraping housing. The steel wire bypasses the corresponding tail of the scraping plate and then extends outside the scraping housing. The other end of the steel wire is fixedly connected to the counterweight.

[0016] Further, first pulleys are respectively provided at the two tail parts on both sides of the scraping plate, and second pulleys are respectively provided on both sides of the opening of the scraping housing. The steel wires respectively bypass the first pulleys and the second pulleys.

[0017] The special low-slump concrete placing device for the flood inlet and sluice pouring of the present utility model realizes the uniform placing of low-slump concrete during the conveying process through the unique design of the blocking protrusions and the inclined surface, avoids the occurrence of concrete segregation phenomenon, and improves the pouring quality. At the same time, the design of the crawler body enables the device to move flexibly, adapts to different construction site conditions, and improves the construction efficiency. Description of the Drawings

[0018] Figure 1It is a schematic structural diagram of an embodiment of a special low-slump concrete placing device for the pouring of the flood inlet bypass sluice.

[0019] Figure 2 It is a cross-sectional view of a schematic diagram of a belt conveyor mechanism in an embodiment of a special low-slump concrete placing device for the pouring of the flood inlet bypass sluice.

[0020] Figure 3 It is Figure 2 an enlarged view of part A of

[0021] Figure 4 It is a cross-sectional view of a scraping component in an embodiment of a special low-slump concrete placing device for the pouring of the flood inlet bypass sluice.

[0022] Description of reference numerals in the figure:

[0023] Crawler body - 1000; Belt conveyor mechanism - 2000; Conveyor belt - 2100; Blocking protrusion - 2110; Inclined surface - 2111; Skirt - 2120; Cushion layer - 3000; Scraping component - 4000; Scraping plate - 4100; First pulley - 4110; Scraping housing - 4200; Second pulley - 4210; Steel wire rope - 4300; Counterweight - 4400. Detailed implementation manners

[0024] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the detailed implementation manners of the present utility model with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific implementations disclosed below.

[0025] The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0027] Please refer to Figures 1 to 4 .

[0028] The special low-slump concrete distributing device for the pouring of this flood inlet sluice includes a crawler-type machine body 1000, a belt-type conveying mechanism 2000, a cushion layer 3000 and a scraping component 4000.

[0029] The crawler-type machine body 1000 and the belt-type conveying mechanism 2000 are transformed from commercially available crawler-type concrete distributors. One end of the belt-type conveying mechanism 2000 is installed on the crawler-type machine body 1000, and the other side of the belt-type conveying mechanism 2000 extends outside the crawler-type machine body 1000.

[0030] A plurality of blocking protrusions 2110 are provided on the surface of the conveyor belt 2100 of the belt-type conveying mechanism 2000. The plurality of blocking protrusions 2110 are sequentially distributed at intervals along the surface of the conveyor belt 2100. In the same blocking protrusion 2110, the end of the blocking protrusion 2110 on the front side of the running direction of the conveyor belt 2100 is the starting end of the blocking protrusion 2110, and the end of the blocking protrusion 2110 on the rear side of the running direction of the conveyor belt 2100 is the ending end of the blocking protrusion 2110. A smooth inclined surface 2111 is provided on the blocking protrusion 2110. One side of the inclined surface 2111 extends to the bottom of the starting end of the blocking protrusion 2110, and the other side of the inclined surface 2111 extends to the top of the ending end of the blocking protrusion 2110. Skirts 2120 are provided on both sides in the width direction of the conveyor belt 2100.

[0031] The cushion layer 3000 is built on the upper side of the base layer of the working environment. The upper end surface of the cushion layer 3000 has an inclination angle of 15° with the horizontal plane. During operation, the crawler-type machine body 1000 is located on the upper end surface of the cushion layer 3000.

[0032] The scraping component 4000 includes a scraping plate 4100, a scraping housing 4200, two counterweight blocks 4400 and two steel wire ropes 4300. The scraping plate 4100 is arranged at the corner on the upper side of the belt-type conveying mechanism 2000.

[0033] Both sides of the scraping housing 4200 are respectively fixed to the belt-type conveying mechanism 2000 at the upper corner through support plates. One end of the scraping plate 4100 extends into the scraping housing 4200 from the opening on the upper side of the scraping housing 4200. The other end of the scraping plate 4100 extends outside the scraping housing 4200 and abuts against the surface of the conveyor belt 2100 of the belt-type conveying mechanism 2000. The two steel wire ropes 4300 are respectively arranged on both sides of the scraping plate 4100. One end of the steel wire rope 4300 is fixed to the inner wall of the scraping housing 4200. The steel wire rope 4300 bypasses the corresponding tail of the scraping plate 4100 and then extends outside the scraping housing 4200. The other end of the steel wire rope 4300 is fixed to the counterweight block 4400.

[0034] On both tail parts of the scraping plate 4100, first pulleys 4110 are respectively provided, and on both sides of the opening of the scraping housing 4200, second pulleys 4210 are respectively provided. The steel wire ropes 4300 respectively bypass the first pulleys 4110 and the second pulleys 4210.

[0035] The crawler-type body 1000 can be flexibly moved according to the construction site conditions to adapt to different pouring positions. The belt-type conveying mechanism 2000 is driven by a motor to achieve stable concrete conveying. The design of the blocking protrusions 2110 and the inclined surfaces 2111 on the conveyor belt 2100 can ensure the stability and uniformity of the concrete during the conveying process and improve the pouring quality.

[0036] In actual use, the concrete is added through the feeding port of the crawler-type body 1000. Driven by the conveyor belt 2100, the concrete moves forward along the stable flow channel formed by the blocking protrusions 2110. Due to the design of the inclined surfaces 2111 of the blocking protrusions 2110, the concrete can maintain a uniform distribution during the movement, avoiding the occurrence of segregation. At the same time, the design of the skirt 2120 can prevent the concrete from overflowing during the conveying process and ensure the construction safety.

[0037] The above is only one implementation manner of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, several modifications and improvements can still be made, and these should also be regarded as belonging to the protection scope of the present utility model.

Claims

1. A low-slump concrete placing device specially used for flood gate pouring, characterized by: The invention comprises a crawler-type machine body (1000) and a belt-type conveying mechanism (2000), wherein one end of the belt-type conveying mechanism (2000) is mounted on the crawler-type machine body (1000), and the other end of the belt-type conveying mechanism (2000) extends out of the crawler-type machine body (1000). A plurality of blocking protrusions (2110) are arranged on the surface of a conveyor belt (2100) of the belt-type conveying mechanism (2000), and the plurality of blocking protrusions (2110) are sequentially spaced along the surface of the conveyor belt (2100), and skirts (2120) are arranged on both sides of the conveyor belt (2100) in the width direction.

2. The low-slump concrete placing device for flood gate pouring according to claim 1 is characterized in that: In the same blocking protrusion (2110), the end of the blocking protrusion (2110) located on the front side of the running direction of the conveyor belt (2100) is the starting end of the blocking protrusion (2110), and the end of the blocking protrusion (2110) located on the rear side of the running direction of the conveyor belt (2100) is the ending end of the blocking protrusion (2110). The blocking protrusion (2110) is provided with a smooth inclined surface (2111), one side of the inclined surface (2111) extends to the bottom of the starting end of the blocking protrusion (2110), and the other side of the inclined surface (2111) extends to the top of the ending end of the blocking protrusion (2110).

3. The low-slump concrete placing device for flood gate pouring according to claim 1 is characterized in that: It also includes a cushion layer (3000), which is built on the upper side of the foundation layer. The upper end surface of the cushion layer (3000) has an inclination angle of 10-15° with the horizontal plane. During operation, the crawler body (1000) is located on the upper end surface of the cushion layer (3000).

4. The low-slump concrete placing device for flood gate pouring according to claim 1 is characterized in that: It also includes a scraper assembly (4000), wherein the scraper assembly (4000) includes a scraper plate (4100), the scraper plate (4100) is arranged at the corner on the upper side of the belt conveyor mechanism (2000), and the end of the scraper plate (4100) is in contact with the surface of the conveyor belt (2100) of the belt conveyor mechanism (2000).

5. The low-slump concrete placing device for flood gate pouring according to claim 4 is characterized in that: The scraper assembly (4000) further comprises a scraper housing (4200), two counterweights (4400) and two steel wire ropes (4300); the scraper housing (4200) is fixedly connected to the belt conveyor mechanism (2000) at the upper corner; one end of the scraper plate (4100) extends into the scraper housing (4200) from the opening at the upper side of the scraper housing (4200); and the other end of the scraper plate (4100) extends out of the outside of the scraper housing (4200). The two steel wire ropes (4300) are respectively arranged on both sides of the scraper plate (4100), and are abutted against the surface of the conveyor belt (2100) of the belt conveyor mechanism (2000). One end of the steel wire rope (4300) is fixed to the inner wall of the scraper shell (4200). The steel wire rope (4300) passes around the corresponding tail of the scraper plate (4100) and then extends out of the outside of the scraper shell (4200). The other end of the steel wire rope (4300) is fixedly connected to the counterweight block (4400).

6. The low-slump concrete placing device for flood gate pouring according to claim 5 is characterized in that: The scraper plate (4100) is provided with first pulleys (4110) at the tails on both sides, and the scraper housing (4200) is provided with second pulleys (4210) at both sides of the opening, and the wire rope (4300) is passed around the first pulley (4110) and the second pulley (4210) respectively.

Citation Information

Patent Citations

  • Concrete placing equipment

    CN108442706A