Small-notch high-precision V-shaped ball valve

By designing a small-cut high-precision V-type ball valve, the ball core and rotating mechanism with a small angle V-type ball incision are solved, and the traditional V-type ball valve is low in adjustment accuracy under small flow conditions is achieved, achieving high-precision and small flow adjustment.

CN223049464UActive Publication Date: 2025-07-01ZHEJIANG YINKE VALVE CO LTD
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Patent Information

Application Number
CN202422302648.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-01
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

Traditional V-type ball valves have low adjustment accuracy under small flow conditions, making it difficult to achieve high-precision small flow adjustment.

Method used

A small-cut high-precision V-shaped ball valve is designed, using a small-angle V-shaped ball core and a rotating mechanism to control the opening and closing of the ball core by adjusting the rotating mechanism to achieve accurate control of liquid flow.

Benefits of technology

High-precision liquid flow adjustment is achieved under small flow conditions, ensuring the high-precision adjustment effect of the valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a small cut high precision V type ball valve relates to valve technical field, including shell, seal ring, ball core and rotating mechanism, the shell is equipped with liquid inlet, liquid outlet and placing cavity, the ball core is rotatingly connected in the placing cavity, the ball core is equipped with V type cut and liquid hole, and the rotating mechanism is equipped with the seal ring. The sealing ring is arranged in the shell, one end of the sealing ring abuts against the shell, the other end of the sealing ring abuts against the ball core, and the rotating mechanism is arranged on the shell and used for driving the ball core to rotate. When the ball core needs to be used for adjusting the liquid flow, the purpose of adjusting the liquid flow with high precision under the working condition of small flow is achieved by adjusting the rotating mechanism, controlling the opening and closing of the ball core and paying attention to observation to enable the rotating mechanism to reach a preset position at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of valves, in particular to a small incision high-precision V-ball valve. Background Technique

[0002] A ball valve is a valve that controls the flow of fluid by rotating a sphere. The main characteristics of a ball valve are simple structure, reliable sealing, light operation, and convenient maintenance. It is widely used in fluid control systems in various fields. The V-ball valve is an improvement on the traditional ball valve. Its sphere bottom is designed in a V shape, which can better control the flow rate and flow volume of the fluid, is suitable for handling viscous and fibrous materials, reduces the risk of blockage of the valve during operation, and is suitable for fluid control under harsh working conditions such as high temperature, high pressure, and strong corrosion.

[0003] A patent with a publication date of April 28, 2023 and a publication number of CN218935343U discloses a V-ball valve. The V-ball valve includes a ball valve body. First connection plates and second connection plates are respectively and fixedly connected to both ends of the ball valve body. A connection block is fixedly connected to the top of the ball valve body. A connection screw rod passes through and is threadedly connected to the top of the connection block. One end of the connection screw rod is fixedly connected to a connection handle, and the other end of the connection handle passes through the ball valve body and is fixedly connected to a connection rod. In this utility model, by using an auxiliary component, the adjusting worm, adjusting disc, movable screw rod, movable valve, and movable rotating block can cooperate, so that by rotating the movable rotating block, the movable valve on the movable screw rod can also be rotated, facilitating the movable valve to contact and seal the second installation collar, enabling the ball valve to be closed smoothly and improving the use effect.

[0004] Since the flow characteristic of the V-ball valve is approximately equal percentage and the adjustable ratio is high, it is beneficial for water conservancy control regulation. However, in the actual adjustment process, the traditional V-ball valve has problems such as large incision and low adjustment accuracy. Especially in the small flow condition, the adjustment effect of the valve cannot meet the expectation and cannot achieve the purpose of high-precision small flow adjustment. The above solution considers the smoother and non-stuck operation when the ball valve is opened and closed, but it is difficult to achieve high-precision adjustment under small flow conditions.

[0005] Therefore, it is necessary to provide a small incision high-precision V-ball valve. Summary of the Utility Model

[0006] The embodiment of the present application provides a small incision high-precision V-ball valve, which can improve the problems of large incision and low adjustment accuracy existing in the traditional V-ball valve in the actual adjustment process.

[0007] An embodiment of the present application provides a small-incision high-precision V-type ball valve, which includes a housing, a sealing ring, a ball core, and a rotating mechanism. The housing is provided with a liquid inlet, a liquid outlet, and a placement cavity. The ball core is rotatably connected in the placement cavity. The ball core is provided with a V-type incision and a liquid through hole. The sealing ring is arranged in the housing, one end of the sealing ring abuts against the housing, and the other end abuts against the center of the ball. The rotating mechanism is arranged on the housing and is used to drive the ball core to rotate.

[0008] In an embodiment of the present application, when it is necessary to adjust the liquid flow rate using the ball core, adjust the rotating mechanism, control the opening and closing of the ball core, and at the same time pay attention to observing to make the rotating mechanism reach the preset position, so as to achieve precise control of the liquid flow rate.

[0009] The above technical solution in the embodiment of the present application has at least the following technical effects: The small-angle V-type incision of the ball core controls the flow rate of the pipeline liquid passing through at one time. The sealing ring protects the ball core and prevents water seepage at the same time. The ball core is controlled by the rotating mechanism to achieve the purpose of accurately adjusting the liquid flow rate under the condition of small flow rate.

[0010] In some embodiments, the rotating mechanism includes a rotating shaft, a rotating handle, a sealing sleeve, a sealing ring, an adjusting component, and a fixing component. The sealing sleeve is threadedly connected to the housing. One end of the rotating shaft passes through the sealing ring and is fixedly connected to the center of the ball. The rotating handle is arranged at the other end of the rotating shaft. The sealing ring is sleeved on the rotating shaft, one end of the sealing ring abuts against the sealing sleeve, and the other end of the sealing ring abuts against the rotating shaft.

[0011] In some embodiments, the adjusting component includes a sliding ring, an adjusting disk, and adjusting teeth. The sliding ring is slidably connected to the rotating handle. The adjusting teeth are arranged on the sliding ring. The adjusting disk is arranged on the housing. The adjusting disk is provided with a plurality of grooves.

[0012] In some embodiments, the adjusting component further includes a first limiting plate, a second limiting plate, and a rotating plate. The first limiting plate and the second limiting plate are both arranged on the housing. The rotating plate is arranged at one end of the rotating handle close to the rotating shaft.

[0013] In some embodiments, the fixing component includes a fixing nut and a gasket. The end of the rotating shaft away from the ball core is provided with a thread. The fixing nut is threadedly connected to the threaded end of the rotating shaft. The gasket is sleeved on the rotating shaft. One side of the gasket abuts against the rotating handle, and the other side of the gasket abuts against the fixing nut.

[0014] In some embodiments, a protective sleeve is further arranged on the rotating handle. Brief Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of a small incision high-precision V-type ball valve provided by an embodiment of the present application;

[0017] Figure 2 It is a schematic diagram of the overall structure of a small incision high-precision V-type ball valve in another direction provided by an embodiment of the present application;

[0018] Figure 3 It is a schematic diagram of the overall sectional structure of a small incision high-precision V-type ball valve provided by an embodiment of the present application;

[0019] Figure 4 It is Figure 3 The enlarged view of part A in;

[0020] Among them, the reference numerals in the drawings are as follows:

[0021] 1. Housing; 11. Liquid inlet; 12. Liquid outlet; 13. Placing cavity; 2. Rotating mechanism; 21. Rotating shaft; 22. Rotating handle; 221. Protective sleeve; 23. Fixing component; 231. Fixing nut; 232. Gasket; 24. Sealing sleeve; 25. Sealing ring; 26. Adjusting component; 261. Sliding ring; 262. Adjusting disc; 263. Adjusting tooth; 264. First limiting plate; 265. Second limiting plate; 266. Rotating plate; 3. Sealing ring; 4. Ball core. Detailed Description of the Embodiments

[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the following further describes the present application in detail with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion.

[0024] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0025] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application.

[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more, unless otherwise specifically defined.

[0027] In the present application, "and / or" is merely a description of the association relationship of associated objects, indicating that three relationships may exist; for example, A and / or B may represent: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this article generally represents an "or" relationship between the associated objects before and after.

[0028] It should be noted that in the present application, words such as "in some embodiments", "exemplarily", "for example", etc. are used to give examples, illustrations or explanations. Any embodiment or design described as "in some embodiments", "exemplarily", "for example" in the present application should not be construed as being more preferred or having more advantages than other embodiments or designs. Precisely, the use of words such as "in some embodiments", "exemplarily", "for example" is intended to present relevant concepts in a specific manner, meaning that the specific features, structures or characteristics described in combination with the embodiments may be included in at least one embodiment of the present application. The appearance of the above words at various positions in the specification does not necessarily refer to the same embodiment, nor are they independent or alternative embodiments mutually exclusive with other embodiments. Those skilled in the art explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0029] A ball valve is a valve that controls the flow of fluid by rotating a sphere. The main features of a ball valve are simple structure, reliable sealing, light operation, and convenient maintenance. It is widely used in fluid control systems in various fields. The V-type ball valve is an improvement based on the traditional ball valve. Its sphere bottom is designed in a V shape, which can better control the flow rate and flow volume of the fluid, is suitable for handling viscous and fibrous materials, reduces the risk of blockage of the valve during operation, and is applicable to fluid control under harsh working conditions such as high temperature, high pressure, and strong corrosion.

[0030] The V-type ball valve in the related technology includes a ball valve body. First connection plates and second connection plates are respectively fixedly connected to both ends of the ball valve body. A connection block is fixedly connected to the top of the ball valve body. A connection screw rod passes through and is threadedly connected to the top of the connection block. One end of the connection screw rod is fixedly connected to a connection handle, and the other end of the connection handle passes through the ball valve body and is fixedly connected to a connecting rod, which can close the ball valve with a slipping thread to improve the use effect. However, under small flow conditions, the valve adjustment effect fails to meet the expectations and cannot achieve the purpose of high-precision small flow adjustment.

[0031] Based on this, to improve the problem of poor high-precision adjustment under small flow conditions in the related technology, the embodiments of the present application provide the following solutions.

[0032] Please refer to Figure 1 and Figure 3 simultaneously. The embodiments of the present application provide a small-incision high-precision V-type ball valve, which includes a housing 1, a sealing ring 3, a ball core 4, and a rotating mechanism 2. A liquid inlet 11, a liquid outlet 12, and a placement cavity 13 are provided on the housing 1. The ball core 4 is rotatably connected in the placement cavity 13. A V-shaped incision and a liquid through hole are provided on the ball core 4. The sealing ring 3 is arranged in the housing 1, and one end of the sealing ring 3 abuts against the housing 1, and the other end abuts against the center of the ball. The rotating mechanism 2 is arranged on the housing 1 for driving the ball core 4 to rotate and simultaneously controlling the rotation angle of the ball core 4.

[0033] In some embodiments, please refer to Figure 1 and Figure 4 simultaneously. The rotating mechanism 2 includes a rotating shaft 21, a rotating handle 22, a sealing sleeve 24, a sealing ring 25, an adjusting component 26, and a fixing component 23. The sealing sleeve 24 is threadedly connected to the housing 1. One end of the rotating shaft 21 passes through the sealing ring 25 and is fixedly connected to the center of the ball. The rotating handle 22 is fixedly connected to the other end of the rotating shaft 21. The sealing ring 25 is sleeved on the rotating shaft 21, and one end of the sealing ring 25 abuts against the sealing sleeve 24, and the other end of the sealing ring 25 abuts against the rotating shaft 21.

[0034] Set up like this, the sealing ring 3 is sleeved on the transmission shaft to fix the position of the rotating shaft 21. The fixing assembly 23 fixes the rotating handle 22 on the rotating shaft 21. After the liquid enters from the liquid inlet 11, when it is necessary to change the liquid flow rate, adjust the rotating handle 22. The rotating handle 22 will drive the rotating shaft 21 to rotate together. The other end of the rotating shaft 21 is connected to the ball core 4, and then drives the ball core 4 to rotate, so as to realize the opening and closing control of the ball core 4. At the same time, pay attention to observing the adjusting assembly 26, so that the rotating handle 22 reaches the preset position, and the liquid flows out from the liquid outlet 12, so as to realize the precise control of the liquid flow rate. At the same time, the sealing sleeve 24 and the sealing ring 25 prevent the liquid from overflowing from the inside of the housing 1 and prevent the device from being corroded due to liquid leakage.

[0035] In some embodiments, please refer to Figure 1 together. The adjusting assembly 26 includes a sliding ring 261, an adjusting disk 262 and adjusting teeth 263. The sliding ring 261 is slidably connected to the rotating handle 22. The adjusting teeth 263 are bonded to the sliding ring 261. The adjusting disk 262 is fixedly connected to the housing 1, and a plurality of grooves are formed on the adjusting disk 262.

[0036] Set up like this, there are scales on the adjusting disk 262, and different scales represent different opening and closing degrees of the ball core 4. When it is necessary to control the liquid flow rate, pull the sliding ring 261 upward along the direction of the rotating handle 22. At this time, the adjusting teeth 263 leave the adjusting disk 262. Adjust the rotating handle to the target position, and push the sliding ring 261 downward to make the adjusting teeth 263 snap into the grooves of the adjusting disk 262. In this way, the rotating handle is fixed and will not be easily rotated, ensuring the stability of the device.

[0037] Optionally, in some embodiments, please refer to Figure 2 together. The adjusting assembly 26 further includes a first limiting plate 264, a second limiting plate 265 and a rotating plate 266. The first limiting plate 264 and the second limiting plate 265 are both fixedly connected to the housing 1. The rotating plate 266 is bonded to one end of the rotating handle 22 close to the rotating shaft 21.

[0038] Set up like this, adjust the rotating handle until the ball core 4 is completely closed, the rotating plate 266 abuts against the second limiting plate 265, adjust the rotating handle until the ball core 4 is completely closed, the rotating plate 266 abuts against the first limiting plate 264, and make the rotating handle rotate within a limited angle, only allowing the liquid to pass through the V-shaped notch. Since the flow characteristic of the V-shaped ball valve is approximately equal percentage, this makes the adjustment process more convenient.

[0039] Optionally, in some embodiments, please refer to Figure 2 、 Figure 3 and Figure 4, the fixing component 23 includes a fixing nut 231 and a gasket 232. One end of the rotating shaft 21 away from the ball core 4 is provided with a thread, and the fixing nut 231 is threadedly connected to the threaded end of the rotating shaft 21. The gasket 232 is sleeved on the rotating shaft 21. One side of the gasket 232 abuts against the rotating handle 22, and the other side of the gasket 232 abuts against the fixing nut 231.

[0040] With such a setting, first, the rotating handle 22 is sleeved on one end of the rotating shaft 21 away from the ball core 4, then the washer is added, and then the fixing nut 231 is screwed and tightened. By using the pressure and the friction between the washer and the rotating handle 22, the rotating handle 22 is firmly fixed on the rotating shaft 21.

[0041] Optionally, in some embodiments, please refer to Figure 4 , a protective sleeve 221 is further sleeved on the rotating handle 22.

[0042] With such a setting, the protective sleeve 221 prevents people from being injured during use. At the same time, the rotating direction of the ball valve switch is marked on the protective sleeve 221.

[0043] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A small-cut high-precision V-type ball valve, characterized by: The invention comprises a shell (1), a sealing ring (3), a ball core (4) and a rotating mechanism (2); the shell (1) is provided with a liquid inlet (11), a liquid outlet (12) and a placement cavity (13); the ball core (4) is rotatably connected in the placement cavity (13); the ball core (4) is provided with a V-shaped cutout and a liquid through hole; the sealing ring (3) is arranged in the shell (1), and one end of the sealing ring (3) is in contact with the shell (1), and the other end is in contact with the ball center; the rotating mechanism (2) is arranged on the shell (1) and is used to drive the ball core (4) to rotate.

2. A small-cut high-precision V-shaped ball valve according to claim 1, characterized in that: The rotating mechanism (2) comprises a rotating shaft (21), a rotating handle (22), a sealing sleeve (24), a sealing ring (25), an adjusting assembly (26) and a fixing assembly (23); the sealing sleeve (24) is threadedly connected to the housing (1); one end of the rotating shaft (21) passes through the sealing ring (25) and is fixedly connected to the ball center; the rotating handle (22) is arranged on the other end of the rotating shaft (21); the sealing ring (25) is sleeved on the rotating shaft (21); one end of the sealing ring (25) abuts against the sealing sleeve (24); and the other end of the sealing ring (25) abuts against the rotating shaft (21).

3. A small-cut high-precision V-shaped ball valve according to claim 2, characterized in that: The adjusting assembly (26) comprises a sliding ring (261), an adjusting disk (262) and adjusting teeth (263); the sliding ring (261) is slidably connected to the rotating handle (22); the adjusting teeth (263) are arranged on the sliding ring (261); the adjusting disk (262) is arranged on the housing (1); and a plurality of grooves are provided on the adjusting disk (262).

4. A small-cut high-precision V-shaped ball valve according to claim 3, characterized in that: The adjustment assembly (26) further comprises a first limit plate (264), a second limit plate (265) and a rotating plate (266); the first limit plate (264) and the second limit plate (265) are both arranged on the housing (1); and the rotating plate (266) is arranged on one end of the rotating handle (22) close to the rotating shaft (21).

5. A small-cut high-precision V-shaped ball valve according to claim 2, characterized in that: The fixing assembly (23) comprises a fixing nut (231) and a gasket (232); a thread is provided at one end of the rotating shaft (21) away from the ball core (4); the fixing nut (231) is threadedly connected to the end of the rotating shaft (21) provided with the thread; the gasket (232) is sleeved on the rotating shaft (21); one side of the gasket (232) abuts against the rotating handle (22); and the other side of the gasket (232) abuts against the fixing nut (231).

6. A small-cut high-precision V-shaped ball valve according to claim 2, characterized in that: The rotating handle (22) is also provided with a protective cover (221).