High-pressure rubber hose assembly with quick pressure relief function

By designing an automatic pressure relief structure in the high-pressure hose assembly, the limitations and safety risks of manual pressure relief are solved, rapid pressure relief is achieved, and durability and life in high-temperature environments are improved through the carbon fiber layer and the high-temperature insulation coating layer.

CN223049608UActive Publication Date: 2025-07-01JIANGSU JINDONG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422237615.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-01
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing high-pressure hose assembly has limitations through manual pressure relief, and cannot be relieved in time, which poses safety hazards.

Method used

A high-pressure hose assembly with an automatic pressure relief structure is designed, including a connecting groove, through hole, a carbon fiber layer and a high-temperature insulation and heat-resistant coating layer. The automatic pressure relief structure consists of a connecting pipe, a pressure relief groove, a adjustment ball and an elastic sealing cushion. Automatic pressure relief is achieved by adjusting the coordination between the adjustment ball and the connection pipe.

Benefits of technology

The high-pressure hose assembly is achieved quickly, avoiding the limitations and safety risks of manual pressure relief. At the same time, the durability and life of the high-pressure hose assembly in high-temperature environments are improved through the use of carbon fiber layer and high-temperature insulation coating layer.

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Patent Text Reader

Abstract

The utility model discloses a high-pressure rubber hose assembly with a quick pressure relief function, which comprises a high-pressure rubber hose assembly structure, an automatic pressure relief structure is arranged in the high-pressure rubber hose assembly structure, the high-pressure rubber hose assembly structure comprises a high-pressure rubber hose assembly body serving as a body, a connecting groove is arranged on the surface of the high-pressure rubber hose assembly body, and the high-pressure rubber hose assembly body is connected with the connecting groove. A connecting groove is formed in the high-pressure rubber hose assembly body, meanwhile, a through hole extending into the high-pressure rubber hose assembly body is formed in the connecting groove in a penetrating mode, a carbon fiber layer is sprayed to the surface of the high-pressure rubber hose assembly body, and a high-temperature-resistant heat preservation and heat insulation coating layer is sprayed to the surface of the carbon fiber layer. The high-pressure rubber hose assembly comprises a connecting pipe, a pressure relief groove is formed in the surface of the connecting pipe in a penetrating mode, meanwhile, the connecting pipe is fixedly connected with an adjusting ball, the adjusting ball is movably installed in a matched pipe, a through hole disc is installed on the matched pipe, and meanwhile an elastic sealing back cushion is installed on the through hole disc. And matched installation is achieved through the formed connecting groove.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-pressure hose assemblies, and specifically relates to a high-pressure hose assembly with a rapid pressure relief function. Background Art

[0002] High-pressure hoses are used in the hydraulic supports of mines, oilfield development, engineering construction, hoisting and transportation, metallurgical forging, mining equipment, ships, injection molding machines, agricultural machinery, various machine tools, and the mechanized and automated hydraulic systems of various industrial departments to transport petroleum-based (such as mineral oil, soluble oil, hydraulic oil, fuel oil, lubricating oil) and water-based liquids (such as emulsion, oil-water emulsion, water) with a certain pressure and temperature, and liquid transmission pipelines. After retrieval, it is found that in the prior art with the publication number: CN209856577U, a high-pressure hose assembly with a rapid pressure relief function includes a rapid pressure relief function valve and high-pressure hose bodies connected to both ends of the rapid pressure relief function valve. The rapid pressure relief function valve includes a valve body and a pressure relief rod. The valve body is provided with an installation hole, the valve body is provided with an exhaust hole, a frustum-shaped sealing cavity is arranged inside the valve body, several fan-shaped sealing plates are slidably arranged on the inner wall of the sealing cavity, and the sealing plates form a sealed circular sealing platform after closing. The bottoms of the sealing plates are jointly movably connected with a supporting wire mesh disk, and a sealing spring is connected between the supporting wire mesh disk and the inner bottom surface of the sealing cavity. The bottom end of the pressure relief rod is in sliding contact with the sealing platform. A limiting groove is arranged on the pressure relief rod, a limiting rod is arranged in the limiting groove, the limiting rod is installed in the installation hole through a limiting spring, and the right end of the limiting rod is connected with a reset handle. The structure of the utility model is reasonably designed, and can quickly discharge the pressure inside the high-pressure hose body, ensuring the safety of the use of the high-pressure hose.

[0003] In summary: In the above case, the high-pressure hose assembly is pressure-relieved by manual pressure relief. However, when using the manual pressure relief method, there are not only limitations but also a risk of danger due to the inability to relieve pressure in a timely manner. Content of the Utility Model

[0004] The purpose of the utility model is to provide a high-pressure hose assembly with a rapid pressure relief function for the deficiencies of the prior art, so as to solve the problem that in the above case, the high-pressure hose assembly is pressure-relieved by manual pressure relief, but when using the manual pressure relief method, there are not only limitations but also a risk of danger due to the inability to relieve pressure in a timely manner.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-pressure hose assembly with a rapid pressure relief function includes a high-pressure hose assembly structure, and an automatic pressure relief structure is arranged inside the high-pressure hose assembly structure;

[0006] The structure of the high-pressure hose assembly includes a high-pressure hose assembly body as the main body. A connection groove is provided on the surface of the high-pressure hose assembly body, and a through hole extending into the high-pressure hose assembly body is penetrated inside the connection groove.

[0007] The surface of the high-pressure hose assembly body is sprayed with a carbon fiber layer, and a high-temperature resistant, heat-insulating coating layer is sprayed on the surface of the carbon fiber layer.

[0008] By adopting the above technical solution, the provided connection groove is used for supporting installation.

[0009] Preferably, the automatic pressure relief structure includes a connecting pipe with a hollow structure inside. A pressure relief groove is penetrated on the surface of the connecting pipe, and the connecting pipe is fixedly connected with an adjusting ball.

[0010] By adopting the above technical solution, the provided connecting pipe is used for opening and installing and fixing.

[0011] Preferably, the adjusting ball is movably installed inside a matching pipe. A through hole plate is installed on the matching pipe, and an elastic sealing cushion is installed on the through hole plate.

[0012] By adopting the above technical solution, the provided matching pipe is used for connecting and matching.

[0013] Preferably, 4 pressure relief grooves are provided, and the pressure relief grooves are arranged in a circular array around the connecting pipe.

[0014] By adopting the above technical solution, the provided pressure relief grooves are used for adjusting pressure relief.

[0015] Preferably, the adjusting ball and the connecting pipe are arranged in a "spherical lightning rod" shape.

[0016] By adopting the above technical solution, the provided adjusting ball is used for force adjustment.

[0017] Preferably, 4 elastic sealing cushions are provided, and the elastic sealing cushions are installed around the through hole plate.

[0018] By adopting the above technical solution, the provided elastic sealing cushions are used for connection and sealing.

[0019] Compared with the prior art, the beneficial effect of the present utility model is that the high-pressure hose assembly with a rapid pressure relief function

[0020] (1) In this case, by setting up an automatic pressure relief structure, the problem in the above case of relieving the pressure of the high-pressure hose assembly through manual pressure relief is solved. However, when using the manual pressure relief method, there are not only limitations but also a risk of failure to relieve the pressure in a timely manner, which may lead to danger. When the internal pressure of the high-pressure hose assembly body is relatively high, the pressure is transmitted to the inside of the matching pipe. The pressure entering the inside of the matching pipe pushes the adjusting ball to move under force. During the movement of the adjusting ball under force, the connecting pipe is driven to pierce through the elastic sealing cushion and extend outside the matching pipe. When the connecting pipe extends outside the matching pipe, the pressure transmitted to the inside of the matching pipe is discharged through the pressure relief groove for pressure relief treatment;

[0021] (2) By setting up a carbon fiber layer and a high-temperature resistant heat insulation coating layer in the high-pressure hose assembly structure, the problem that the high-pressure hose assembly body works in a high-temperature environment and is easily severely worn after long-term high-temperature erosion is solved. At the same time, in the working environment, the high-pressure hose assembly will also be corroded by other substances, resulting in a reduced service life and an increased replacement cost. Description of the Drawings

[0022] Figure 1 It is a front view sectional structure schematic diagram of the present utility model;

[0023] Figure 2 It is a schematic diagram of the high-pressure hose assembly body, connecting groove and through hole structure of the present utility model;

[0024] Figure 3 It is a schematic diagram of the high-pressure hose assembly body, carbon fiber layer and high-temperature resistant heat insulation coating layer structure of the present utility model;

[0025] Figure 4 It is a schematic diagram of the automatic pressure relief structure of the present utility model;

[0026] Figure 5 It is a schematic diagram of the elastic sealing cushion structure of the present utility model.

[0027] In the figure: 1. High-pressure hose assembly structure; 101. High-pressure hose assembly body; 102. Connecting groove; 103. Through hole; 104. Carbon fiber layer; 105. High-temperature resistant heat insulation coating layer; 2. Automatic pressure relief structure; 201. Connecting pipe; 202. Pressure relief groove; 203. Adjusting ball; 204. Matching pipe; 205. Through hole plate; 206. Elastic sealing cushion. Detailed Embodiment

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0029] Please refer to Figures 1-5 , the present utility model provides a technical solution: a high-pressure hose assembly with a rapid pressure relief function, as Figure 1 , Figure 2 and Figure 3 shown, which includes a high-pressure hose assembly structure 1. The high-pressure hose assembly structure 1 includes a high-pressure hose assembly body 101 as the main body, and a connection groove 102 is provided on the surface of the high-pressure hose assembly body 101. At the same time, a through hole 103 extending into the high-pressure hose assembly body 101 is penetrated inside the connection groove 102.

[0030] In the above solution, further, a carbon fiber layer 104 is sprayed on the surface of the high-pressure hose assembly body 101, and a high-temperature heat-insulating coating layer 105 is sprayed on the surface of the carbon fiber layer 104.

[0031] As Figure 4 and Figure 5 shown, an automatic pressure relief structure 2 is provided inside the high-pressure hose assembly structure 1. The automatic pressure relief structure 2 includes a connection pipe 201 with a hollow structure inside, and pressure relief grooves 202 are penetrated on the surface of the connection pipe 201. There are 4 pressure relief grooves 202, and the pressure relief grooves 202 are arranged in a circular array with respect to the connection pipe 201. When there are 4 through the above structure, it not only reflects the practicability of the above structure arrangement, but also reflects the penetration and pressure discharge and transportation of the above structure arrangement. And when there are 4 through the above structure, it also reflects the symmetry and aesthetic practicability of the above structure arrangement. At the same time, the connection pipe 201 is fixedly connected with the adjustment ball 203, and the adjustment ball 203 and the connection pipe 201 are arranged in a "spherical lightning rod" shape. When the connection shape of the above two is in a "spherical lightning rod" shape, it not only reflects the integrity of the installation connection of the above two, but also reflects the synchronous force-driven adjustment of the installation connection of the above two. And when the connection shape of the above two is in a "spherical lightning rod" shape, it also reflects the axis symmetry of the above two in the axial and longitudinal directions. Among them, the adjustment ball 203 is made of a foam ball, and the connection pipe 201 is made of a high molecular polyethylene pipe, which effectively reduces the weight of the above two and facilitates the pressure to adjust the force on the above two.

[0032] Further in the above solution, the adjusting ball 203 is movably installed inside the supporting pipe 204, and a through-hole disc 205 is installed on the supporting pipe 204. At the same time, an elastic sealing cushion 206 is installed on the through-hole disc 205. There are 4 elastic sealing cushions 206, and the elastic sealing cushions 206 are installed around the through-hole disc 205. When there are 4 of the above components, the surrounding installation of the above components on the through-hole disc 205 is reflected, and the mutual contact and mutual force separation after the surrounding installation of the above components are also reflected. And when there are 4 of the above components, the practicability of the installation of the above components is also reflected at the same time.

[0033] In the above solution, when the internal pressure of the high-pressure hose assembly 101 is relatively high, the pressure is then conveyed inside the supporting pipe 204. The pressure entering the inside of the supporting pipe 204 pushes the adjusting ball 203 to move under force. During the process of the adjusting ball 203 moving under force, it drives the connecting pipe 201 to pierce through the elastic sealing cushion 206 and extend outside the supporting pipe 204. When the connecting pipe 201 extends outside the supporting pipe 204, the pressure conveyed inside the supporting pipe 204 is discharged through the pressure relief groove 202 for pressure relief. After the pressure relief is completed, at this time, the adjusting ball 203 and the connecting pipe 201 fall inside the supporting pipe 204 to seal the inside of the supporting pipe 204.

[0034] The orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only a simplified description for facilitating the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the protected content of the present invention.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A high-pressure hose assembly with a rapid pressure relief function, comprising a high-pressure hose assembly structure (1), characterized in that: The high-pressure hose assembly structure (1) is provided with an automatic pressure relief structure (2) inside; The high-pressure hose assembly structure (1) comprises a high-pressure hose assembly body (101) as a main body, and a connection groove (102) is provided on the surface of the high-pressure hose assembly body (101), and a through hole (103) extending into the high-pressure hose assembly body (101) is provided through the connection groove (102); The surface of the high-pressure hose assembly (101) is sprayed with a carbon fiber layer (104), and the surface of the carbon fiber layer (104) is sprayed with a high-temperature resistant heat-insulating coating layer (105).

2. A high-pressure hose assembly with rapid pressure relief function according to claim 1, characterized in that: The automatic pressure relief structure (2) comprises a connecting pipe (201) with a hollow structure inside, and a pressure relief groove (202) is provided through the surface of the connecting pipe (201), and the connecting pipe (201) is fixedly connected to the regulating ball (203).

3. A high-pressure hose assembly with rapid pressure relief function according to claim 2, characterized in that: The regulating ball (203) is movably installed inside the matching tube (204), and a through-hole disk (205) is installed on the matching tube (204), and an elastic sealing cushion (206) is installed on the through-hole disk (205).

4. The high-pressure hose assembly with rapid pressure relief function according to claim 2 is characterized in that: Four pressure relief grooves (202) are provided, and the pressure relief grooves (202) are provided in a circular array with respect to the connecting pipe (201).

5. The high-pressure hose assembly with rapid pressure relief function according to claim 2 is characterized in that: The adjusting ball (203) and the connecting pipe (201) are arranged in a "spherical lightning rod" configuration.

6. The high-pressure hose assembly with rapid pressure relief function according to claim 3 is characterized in that: Four elastic sealing pads (206) are provided, and the elastic sealing pads (206) are installed around the through-hole disk (205).

Citation Information

Patent Citations

  • High-pressure rubber pipe assembly with rapid pressure relief function

    CN209856577U