Cooling equipment for metal material machining

By introducing placement, lifting and turning mechanisms into the cooling tank, combined with rotating motor drive, the problem of inconvenient fishing of metal materials in the cooling tank is solved, rapid cooling and convenient fishing are achieved, and processing efficiency is improved.

CN223050288UActive Publication Date: 2025-07-01FOSHAN NANHAI DIEBEI ZHIHUA IND CO LTD
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Patent Information

Application Number
CN202422364429.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-01
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing cooling tank lacks quick pick-up components during the cooling process of metal materials, resulting in poor cooling convenience of metal materials and affecting the use efficiency.

Method used

A cooling device including a cooling groove, cover plate, drain pipe, placement mechanism, lifting mechanism, transmission mechanism and turn-over mechanism is designed. The transmission gear and chain are driven by rotating the motor to drive the lifting mechanism and placement frame to move, and the cooling water is turned in combination with the stirring roller to improve the cooling effect and to facilitate the pick-up and withdraw metal materials.

Benefits of technology

It realizes rapid cooling and convenient pick-up of metal materials, improves the efficiency and convenience of cooling treatment, and ensures the smooth progress of the processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal material processing, and discloses a cooling device for metal material processing, which comprises a cooling tank, a cover plate and a drain pipe, the cover plate is positioned at the top of the cooling tank and is spliced and attached to the top of the cooling tank, and the drain pipe is positioned on the rear side of the cooling tank and is fixedly communicated with an inner cavity of the cooling tank; a containing mechanism used in cooperation with the metal material is arranged in an inner cavity of the cooling groove. Lifting mechanisms used in cooperation with the containing mechanisms are arranged on the left side and the right side of the rear side of the cooling tank correspondingly. The problems that in the process of cooling metal materials through a cooling tank, the metal materials need to be placed in an inner cavity of the cooling tank to be soaked and cooled, but the cooling tank is not provided with an assembly capable of rapidly fishing the metal materials, so that a user needs to spend a long time to fish the metal materials, and the cost is low are solved. Therefore, the cooling convenience of the metal material is reduced, and the use by a user is inconvenient.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal material processing, and particularly relates to a cooling device for metal material processing. Background Technique

[0002] The cooling tank for metal material processing is a device used to cool metal materials during the metal processing process. It is usually a tank-shaped container filled with a cooling medium inside, such as water, oil or other cooling liquids. These cooling media come into contact with the metal materials in a specific way to achieve the purpose of temperature reduction and cooling. During the metal processing process, the role of the cooling tank is crucial. It can not only effectively reduce the temperature of the metal materials, prevent defects such as deformation and cracks caused by high temperature, but also improve the processing efficiency and product quality. In addition, the design and use of the cooling tank also need to consider factors such as the type of metal materials, processing methods, and cooling requirements to ensure that it can meet the actual production needs. Specifically, the structure and type of the cooling tank can be designed according to different processing requirements and metal material characteristics. For example, for metal materials that need to be cooled quickly, a spray-type cooling tank can be used; for metal materials that need to be cooled evenly, an immersion-type cooling tank can be used. At the same time, in order to improve the cooling efficiency and reduce energy consumption, a circulating cooling system and other methods can also be used to recycle the cooling medium. In short, the cooling tank for metal material processing is one of the indispensable important devices in the metal processing process. It ensures the smooth progress of the processing process and the stable and reliable product quality by effectively reducing the temperature of the metal materials.

[0003] During the processing of metal materials, the cooling tank plays a crucial role. Its main function is to rapidly cool the high-temperature metal materials through cooling media (such as water, air, etc.) to achieve various technological purposes. Specifically, the cooling tank can effectively reduce problems such as thermal stress, thermal fatigue, and thermal corrosion generated by the high temperature of metal materials during processing. If these problems are not controlled, they may cause deformation, cracking, or performance degradation of the metal materials, thereby affecting the quality and lifespan of the products. Through the timely cooling treatment of the cooling tank, the occurrence of these problems can be significantly delayed, improving the processing stability and product quality of the metal materials. In addition, the cooling tank can also help the metal materials reach the temperature state required by subsequent processing procedures or heat treatment processes. For example, during processing such as rolling and forging, the metal materials need to be heated to a certain temperature to soften their structures for plastic deformation. However, after the processing is completed, it is necessary to rapidly cool them to restore their hardness and strength. At this time, the cooling tank plays a key role. It can precisely control the cooling rate and temperature according to the technological requirements to ensure that the metal materials reach the ideal performance state. In summary, the cooling tank for metal material processing has multiple functions such as reducing problems such as thermal stress, thermal fatigue, and thermal corrosion, improving processing stability and product quality, and meeting the requirements of subsequent processing procedures or heat treatment processes. These functions jointly promote the development and progress of the metal material processing industry. The problems existing in the above technology are as follows: During the process of cooling the metal materials through the cooling tank, the metal materials need to be placed in the inner cavity of the cooling tank for immersion cooling. However, the cooling tank itself does not have a component that can quickly fish out the metal materials, resulting in the need for the user to spend a long time fishing out the metal materials, thus reducing the cooling convenience of the metal materials and making it inconvenient for the user to use. Summary of the Invention

[0004] In view of the problems existing in the prior art, the present invention provides a cooling device for metal material processing that can overcome or at least partially solve the above problems.

[0005] The present invention is implemented as follows. A cooling device for metal material processing includes a cooling tank, a cover plate, and a drain pipe. The cover plate is located on the top of the cooling tank and is inserted and fitted with the top of the cooling tank. The drain pipe is located at the rear side of the cooling tank and is fixedly connected to the inner cavity of the cooling tank. A placement mechanism for cooperating with the metal materials is arranged in the inner cavity of the cooling tank. Lifting mechanisms for cooperating with the placement mechanism are arranged on both the left and right sides at the rear side of the cooling tank. A transmission mechanism for cooperating with the lifting mechanism is arranged at the rear side of the cooling tank. A turning mechanism for cooperating with the metal materials is arranged in the inner cavity of the cooling tank.

[0006] To improve the convenience of positioning the metal material, preferably, the placement mechanism includes a placement frame, two connecting plates, and two connecting blocks. The placement frame is located inside the cooling tank. The two connecting plates are respectively located on the left and right sides of the rear side of the placement frame and are fixedly connected to the surface of the placement frame. The two connecting blocks are respectively located on the tops of the two connecting plates and are fixedly connected to the tops of the connecting plates. By providing the placement mechanism, the placement frame plays a role in stably positioning the metal material, avoiding the situation where the metal material is directly placed inside the cooling tank and is not convenient for the user to fish out.

[0007] To improve the convenience of moving the placement mechanism, preferably, the lifting mechanism includes a connecting gear, a lead screw, and a slider. The connecting gear is located at the rear side of the cooling tank. The bottom of the lead screw is fixedly connected to the top of the connecting gear. The inner cavity of the slider is threadedly connected to the surface of the lead screw. The front side of the slider is fixedly connected to the rear side of the connecting block. By providing the lifting mechanism, the lead screw plays a role in quickly driving the placement mechanism to move up and down through the cooperation with the slider, avoiding the situation where the metal material cannot be quickly cooled and fished out through the placement mechanism.

[0008] To improve the convenience of using the lifting mechanism, preferably, the transmission mechanism includes a rotating motor, a transmission gear, and a chain. The rotating motor is located at the rear side of the cooling tank. The transmission gear is located at the output end of the bottom of the rotating motor and is fixedly connected to the output end of the bottom of the rotating motor. The inner cavity of the chain is meshed with the surface of the transmission gear. The left and right sides of the inner cavity of the chain are both meshed with the surface of the connecting gear. The front side of the rotating motor is fixedly installed on the rear side of the cooling tank through bolts. By providing the transmission mechanism, the rotating motor plays a role in quickly driving the two lifting mechanisms to be stably used through the cooperation of the transmission gear and the chain.

[0009] To improve the agitation effect of the cooling water, preferably, the agitation mechanism includes two control blocks, a driving block, three stirring rollers, and three rotating shaft blocks. The two control blocks are respectively located on the left and right sides of the front side of the inner cavity of the cooling tank and are fixedly connected to the inner wall of the cooling tank. The driving block is located at the front side of the inner cavity of the cooling tank and is fixedly connected to the inner wall of the cooling tank. The control block is electrically connected to the driving block. The three stirring rollers are evenly distributed at the rear side of the driving block and are rotatably connected to the output end of the driving block. The rear side of the stirring roller is movably connected to the front side of the rotating shaft block through a rotating shaft. The rear side of the rotating shaft block is fixedly connected to the inner wall of the cooling tank. By providing the agitation mechanism, the control block plays a role in quickly stirring and agitating the water source inside the cooling tank through the cooperation of the driving block and the stirring rollers, and the surface of the metal material is washed by the fluctuations generated during the agitation of the cooling water, thereby further improving the cooling effect of the metal material.

[0010] To improve the use stability of the lifting mechanism, preferably, the top of the lead screw is movably connected with a support block through a rotating shaft, and the front side of the support block is fixedly connected to the surface of the rear side of the cooling tank. By setting the support block, the support block can play a role in assisting the stable rotation of the lead screw through the connection point with the rotating shaft of the lead screw.

[0011] To improve the docking stability between the placement frame and the cooling tank, preferably, both the left and right sides of the placement frame are fixedly connected with insertion blocks, and the inner cavity of the insertion block is movably connected with an insertion rod. The side of the insertion rod close to the inner wall of the cooling tank is fixedly connected to the inner wall of the cooling tank. By setting the insertion block and the insertion rod, the insertion rod can play a role in assisting the stable movement of the placement frame through the mutual cooperation with the insertion block, avoiding the situation of the placement frame shifting during the movement process.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] In the present utility model, by setting a cooling tank, a cover plate, a drain pipe, a placement mechanism, a lifting mechanism, a transmission mechanism and a turning mechanism, the metal material is placed in the inner cavity of the placement frame, and then the rotation motor is started. The rotation motor will drive the transmission gear to rotate through its output end. During the rotation of the transmission gear, the chain will be driven to rotate. During the rotation of the chain, the connecting gears on both sides will be driven to rotate. During the rotation of the connecting gears, the lead screw will be driven to rotate. During the rotation of the lead screw, the slider will be driven to move. During the movement of the slider, it will move following through the connecting block and the connecting plate. During the movement of the connecting plate, the placement frame will be driven to move. During the movement of the placement frame, the metal material will be driven to insert into the inner cavity of the cooling tank. After the placement frame is inserted into the inner cavity of the cooling tank, the control block is started, and the driving block is controlled to be used through the control block. During the operation of the driving block, the three stirring rollers will be driven to rotate. During the rotation of the stirring rollers, the cooling water inside the cooling tank will be turned over through the spiral blades on their surfaces, so as to cause a certain fluctuation of the cooling water. During the process of the cooling water generating fluctuations, the surface of the metal material will be washed, thereby improving the cooling treatment effect of the metal material. After the cooling treatment of the metal material is completed, through the mutual cooperation of the transmission mechanism, the lifting mechanism and the placement mechanism, the metal material can be quickly salvaged, thus improving the salvage convenience of the metal material. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram provided by an embodiment of the present utility model;

[0015] Figure 2 is a connection schematic diagram of the internal structure of the cooling tank provided by an embodiment of the present utility model;

[0016] Figure 3 It is a schematic diagram of the lifting of the placement mechanism provided by the embodiment of the present utility model;

[0017] Figure 4 It is a schematic diagram of the connection of the placement mechanism provided by the embodiment of the present utility model;

[0018] Figure 5 It is a schematic diagram of the connection of the turning mechanism provided by the embodiment of the present utility model;

[0019] Figure 6 It is a schematic diagram of the connection of the transmission mechanism and the lifting mechanism provided by the embodiment of the present utility model.

[0020] In the figure: 1, cooling tank; 2, cover plate; 3, drain pipe; 4, placement mechanism; 5, lifting mechanism; 6, transmission mechanism; 7, turning mechanism; 401, placement frame; 402, connecting plate; 403, connecting block; 501, connecting gear; 502, lead screw; 503, slider; 601, rotating motor; 602, transmission gear; 603, chain; 701, control block; 702, driving block; 703, stirring roller; 704, rotating shaft block; 8, support block; 9, inserting block; 10, inserting rod. Specific embodiments

[0021] In order to further understand the inventive content, features and effects of the present utility model, the following embodiments are exemplified and described in detail in conjunction with the accompanying drawings.

[0022] The structure of the present utility model will be described in detail below with reference to the accompanying drawings.

[0023] As Figures 1 to 6As shown in the figure, a cooling device for metal material processing provided by an embodiment of the present utility model includes a cooling tank 1, a cover plate 2, and a drain pipe 3. The cover plate 2 is located at the top of the cooling tank 1 and is inserted and fitted with the top of the cooling tank 1. The drain pipe 3 is located at the rear side of the cooling tank 1 and is fixedly communicated with the inner cavity of the cooling tank 1. A placing mechanism 4 for cooperating with the metal material is arranged in the inner cavity of the cooling tank 1. Lifting mechanisms 5 for cooperating with the placing mechanism 4 are arranged on the left and right sides at the rear side of the cooling tank 1. A transmission mechanism 6 for cooperating with the lifting mechanism 5 is arranged at the rear side of the cooling tank 1. A turning mechanism 7 for cooperating with the metal material is arranged in the inner cavity of the cooling tank 1. The placing mechanism 4 includes a placing frame 401, two connecting plates 402, and two connecting blocks 403. The placing frame 401 is located in the inner cavity of the cooling tank 1. The two connecting plates 402 are respectively located on the left and right sides at the rear side of the placing frame 401 and are fixedly connected to the surface of the placing frame 401. The two connecting blocks 403 are respectively located at the tops of the two connecting plates 402 and are fixedly connected to the tops of the connecting plates 402. By arranging the placing mechanism 4, the placing frame 401 plays a role in stably limiting the metal material, avoiding the situation that the metal material is directly placed in the inner cavity of the cooling tank 1 and is not convenient for the user to fish. The lifting mechanism 5 includes a connecting gear 501, a lead screw 502, and a slider 503. The connecting gear 501 is located at the rear side of the cooling tank 1. The bottom of the lead screw 502 is fixedly connected to the top of the connecting gear 501. The inner cavity of the slider 503 is threadedly connected to the surface of the lead screw 502. The front side of the slider 503 is fixedly connected to the rear side of the connecting block 403. By arranging the lifting mechanism 5, the lead screw 502 plays a role in quickly driving the placing mechanism 4 to move up and down through the mutual cooperation with the slider 503, avoiding the situation that the metal material cannot be quickly cooled and fished through the placing mechanism 4. The transmission mechanism 6 includes a rotating motor 601, a transmission gear 602, and a chain 603. The rotating motor 601 is located at the rear side of the cooling tank 1. The transmission gear 602 is located at the output end at the bottom of the rotating motor 601 and is fixedly connected to the output end at the bottom of the rotating motor 601. The inner cavity of the chain 603 is meshed with the surface of the transmission gear 602. The left and right sides of the inner cavity of the chain 603 are both meshed with the surface of the connecting gear 501. The front side of the rotating motor 601 is fixedly installed on the rear side of the cooling tank 1 through bolts. By arranging the transmission mechanism 6, the rotating motor 601 plays a role in quickly driving the two lifting mechanisms 5 to be stably used through the mutual cooperation of the transmission gear 602 and the chain 603. The turning mechanism 7 includes two control blocks 701, a driving block 702, three stirring rollers 703, and three rotating shaft blocks 704. The two control blocks 701 are respectively located on the left and right sides at the front side of the inner cavity of the cooling tank 1 and are fixedly connected to the inner wall of the cooling tank 1. The driving block 702 is located at the front side of the inner cavity of the cooling tank 1 and is fixedly connected to the inner wall of the cooling tank 1. The control block 701 is electrically connected to the driving block 702.The three stirring rollers 703 are evenly distributed at the rear side of the driving block 702 and are rotatably connected to the output end of the driving block 702. The rear side of the stirring roller 703 is movably connected to the front side of the rotating shaft block 704 through a rotating shaft. The rear side of the rotating shaft block 704 is fixedly connected to the inner wall of the cooling tank 1. By setting the turning mechanism 7, the control block 701 can cooperate with the driving block 702 and the stirring rollers 703 to quickly stir and turn the water source inside the cooling tank 1, and the surface of the metal material is washed by the fluctuations generated during the turning of the cooling water, thereby further improving the cooling effect of the metal material. The top of the lead screw 502 is movably connected to a support block 8 through a rotating shaft, and the front side of the support block 8 is fixedly connected to the surface of the rear side of the cooling tank 1. By setting the support block 8, the support block 8 can assist the lead screw 502 to rotate stably at the connection point of the rotating shaft with the lead screw 502. Plug-in blocks 9 are fixedly connected to both the left and right sides of the placement frame 401. The inner cavity of the plug-in block 9 is movably connected to a plug-in rod 10. One side of the plug-in rod 10 close to the inner wall of the cooling tank 1 is fixedly connected to the inner wall of the cooling tank 1. By setting the plug-in block 9 and the plug-in rod 10, the plug-in rod 10 can cooperate with the plug-in block 9 to assist the placement frame 401 to move stably and prevent the placement frame 401 from shifting during the movement.,

[0024] The working principle of the present utility model:

[0025] During use, place the metal material in the inner cavity of the placement frame 401, and then start the rotary motor 601. The rotary motor 601 will drive the transmission gear 602 to rotate through its output end. During the rotation of the transmission gear 602, it will drive the chain 603 to rotate. During the rotation of the chain 603, it will drive the connecting gears 501 on both sides to rotate. During the rotation of the connecting gear 501, it will drive the lead screw 502 to rotate. During the rotation of the lead screw 502, it will drive the slider 503 to move. During the movement of the slider 503, it will move following through the connecting block 403 and the connecting plate 402. During the movement of the connecting plate 402, it will drive the placement frame 401 to move. During the movement of the placement frame 401, it will drive the metal material to be inserted into the inner cavity of the cooling tank 1. After the placement frame 401 is inserted into the inner cavity of the cooling tank 1, start the control block 701 and control the driving block 702 to be used through the control block 701. During the operation of the driving block 702, it will drive the three stirring rollers 703 to rotate. During the rotation of the stirring roller 703, it will turn over the cooling water inside the cooling tank 1 through the spiral blades on its surface, so as to cause a certain fluctuation of the cooling water. During the process of the cooling water generating fluctuations, it will wash the surface of the metal material, thereby improving the cooling effect of the metal material. After the cooling treatment of the metal material is completed, through the mutual cooperation of the transmission mechanism 6, the lifting mechanism 5 and the placement mechanism 4, the metal material can be quickly salvaged, thus improving the convenience of salvaging the metal material.

[0026] In this application, the specific model specifications of the cooling tank 1, the rotary motor 601, the control block 701 and the driving block 702 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method, the circuit connection method and its control method all adopt the existing technologies in this field, so they will not be elaborated in detail.

[0027] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0028] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art of this patent, within the scope of the technical solution of the present invention.

Claims

1. A cooling device for metal material processing, comprising a cooling tank (1), a cover plate (2) and a drain pipe (3), characterized in that: The cover plate (2) is located at the top of the cooling trough (1) and is plugged and fitted with the top of the cooling trough (1); the drain pipe (3) is located at the rear side of the cooling trough (1) and is fixedly connected to the inner cavity of the cooling trough (1); The inner cavity of the cooling tank (1) is provided with a placement mechanism (4) used in conjunction with the metal material; The left and right sides of the rear side of the cooling tank (1) are both provided with lifting mechanisms (5) for use in conjunction with the placement mechanism (4); A transmission mechanism (6) for use in conjunction with the lifting mechanism (5) is provided on the rear side of the cooling tank (1); The inner cavity of the cooling tank (1) is provided with a flipping mechanism (7) used in conjunction with the metal material.

2. A cooling device for metal material processing according to claim 1, characterized in that: The placement mechanism (4) comprises a placement frame (401), two connecting plates (402) and two connecting blocks (403); the placement frame (401) is located in the inner cavity of the cooling tank (1); the two connecting plates (402) are respectively located on the left and right sides of the rear side of the placement frame (401) and are fixedly connected to the surface of the placement frame (401); and the two connecting blocks (403) are respectively located on the top of the two connecting plates (402) and are fixedly connected to the top of the connecting plates (402).

3. A cooling device for metal material processing as claimed in claim 2, characterized in that: The lifting mechanism (5) comprises a connecting gear (501), a screw rod (502) and a slider (503); the connecting gear (501) is located at the rear side of the cooling groove (1); the bottom of the screw rod (502) is fixedly connected to the top of the connecting gear (501); the inner cavity of the slider (503) is connected to the surface of the screw rod (502) via threads; and the front side of the slider (503) is fixedly connected to the rear side of the connecting block (403).

4. A cooling device for metal material processing as claimed in claim 3, characterized in that: The transmission mechanism (6) comprises a rotating motor (601), a transmission gear (602) and a chain (603); the rotating motor (601) is located at the rear side of the cooling trough (1); the transmission gear (602) is located at the output end at the bottom of the rotating motor (601) and is fixedly connected to the output end at the bottom of the rotating motor (601); the inner cavity of the chain (603) is meshingly connected to the surface of the transmission gear (602); the left and right sides of the inner cavity of the chain (603) are both meshingly connected to the surface of the connecting gear (501); and the front side of the rotating motor (601) is fixedly mounted to the rear side of the cooling trough (1) by bolts.

5. A cooling device for metal material processing according to claim 1, characterized in that: The flipping mechanism (7) comprises two control blocks (701), a driving block (702), three stirring rollers (703) and three rotating shaft blocks (704); the two control blocks (701) are respectively located on the left and right sides of the front side of the inner cavity of the cooling groove (1) and are fixedly connected to the inner wall of the cooling groove (1); the driving block (702) is located on the front side of the inner cavity of the cooling groove (1) and is fixedly connected to the inner wall of the cooling groove (1); the control block (701) and the driving block (702) are electrically connected; the three stirring rollers (703) are evenly distributed on the rear side of the driving block (702) and are rotationally connected to the output end of the driving block (702); the rear side of the stirring roller (703) is movably connected to the front side of the rotating shaft block (704) via a rotating shaft; and the rear side of the rotating shaft block (704) is fixedly connected to the inner wall of the cooling groove (1).

6. A cooling device for metal material processing as claimed in claim 3, characterized in that: The top of the screw rod (502) is movably connected to a support block (8) via a rotating shaft, and the front side of the support block (8) is fixedly connected to the surface of the rear side of the cooling groove (1).

7. A cooling device for metal material processing as claimed in claim 2, characterized in that: The left and right sides of the placement frame (401) are both fixedly connected to plug blocks (9), the inner cavity of the plug blocks (9) is movably connected to a plug rod (10), and the plug rod (10) is fixedly connected to the inner wall of the cooling groove (1) on one side thereof close to the inner wall of the cooling groove (1).