Acetylene gas leakage detection device in production process

Through the combined structure of the substrate, screw, nut pair and rotary drive, the lateral adjustment and automatic detection of the acetylene detection body are realized, which solves the problem of the limitation of the detection range of acetylene gas leakage, improves the detection accuracy and reduces the floor area.

CN223050787UActive Publication Date: 2025-07-01HWASU
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422247396.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-01
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing acetylene gas leak detection device has a limited detection range, which affects the detection accuracy.

Method used

The combined structure of substrate, screw, nut pair, linkage plate and rotary drive parts is adopted to realize the lateral adjustment of the acetylene detection body, and the automatic detection of the air pump and the acetylene detector is combined with wall-mounted placement to reduce the footprint.

Benefits of technology

The accuracy and range of acetylene gas leak detection are improved, automation eliminates safety hazards, and reduces the equipment's footprint.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223050787U_ABST
    Figure CN223050787U_ABST
Patent Text Reader

Abstract

The utility model discloses an acetylene gas leakage detection device in a production process, which comprises a base plate, a piece placing plate is arranged on the surface of the base plate, a screw rod is rotatably arranged at the central position of the surface of the piece placing plate through a support, a nut pair is arranged on the outer wall of one side of the screw rod in a threaded manner, and a linkage plate is arranged on the surface of the nut pair. A bearing plate is arranged at the lower end of the surface of the linkage plate, an acetylene detection machine body is arranged at the top end of the bearing plate, a control panel is installed on the surface of the acetylene detection machine body, a display screen is arranged on the surface of the control panel, a positioning frame is arranged on one side of the surface of the part placing plate, and a rotary driving part is installed on the outer wall of the positioning frame. According to the acetylene gas leakage detection device, the acetylene gas detection range of the detection device can be enlarged, the acetylene gas leakage detection precision of the detection device in use can be improved, whether acetylene leaks or not can be automatically detected, potential safety hazards existing in a production workshop can be eliminated, and the occupied area of the detection device is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of industrial production safety, and particularly relates to a device for detecting acetylene gas leakage during the production process. Background Technique

[0002] As a commonly used industrial gas, acetylene is widely used in fields such as welding, cutting, metal processing, and petrochemical industry. However, acetylene has the characteristics of being flammable and explosive. Once leakage occurs during the production process, it is extremely easy to cause fire or explosion accidents, posing a serious threat to the safety of personnel and equipment. Therefore, developing an efficient and reliable acetylene gas leakage detection device is of great significance for ensuring industrial production safety.

[0003] The light-controlled acetylene gas leakage detection device with the reference publication number of CN207050922U includes a suction cup head, a detection unit, a dry battery, and an alarm lamp. The suction cup head is located at the mouth of the acetylene storage tank. The suction cup head is connected to the detection unit through an air flow pipe. The alarm lamp and the dry battery are connected through a pressure switch. When the pressure switch is under pressure, the alarm lamp is in the off state. The detection unit includes a conical ball valve, acetone solution, and a floating ball. The floating ball can contact the switch under the action of the acetone solution. The alarm lamp can both emit light and make a sound. Compared with the traditional detection device, this light-controlled acetylene gas leakage detection device can timely detect the leakage of acetylene gas and avoid the danger of explosion caused by the leakage of acetylene gas. According to the above, although this device can be well applied, it is usually not convenient to adjust the position of the detection component, which makes the detection range of this device have certain limitations, thus affecting the leakage detection accuracy of this device for acetylene gas, and often troubles the users. Summary of the Invention

[0004] The purpose of the utility model is to provide a device for detecting acetylene gas leakage during the production process, so as to solve the problem proposed in the above background technique that although the device can be well applied, it is usually not convenient to adjust the position of the detection component, which makes the detection range of this device have certain limitations, thus affecting the leakage detection accuracy of this device for acetylene gas.

[0005] To achieve the above object, the present utility model provides the following technical solution: A device for detecting acetylene gas leakage during the production process, including a substrate, a component placement board is provided on the surface of the substrate, a lead screw is rotatably installed on the center position of the surface of the component placement board through a bracket, a nut pair is threadedly installed on the outer wall of one side of the lead screw, a linkage plate is provided on the surface of the nut pair, a bearing plate is provided at the lower end of the surface of the linkage plate, an acetylene detection body is provided at the top of the bearing plate, a control panel is installed on the surface of the acetylene detection body, a display screen is provided on the surface of the control panel, a positioning frame is provided on one side of the surface of the component placement board, a rotary drive member is installed on the outer wall of the positioning frame, one end of the rotary drive member penetrates through the positioning frame and is connected to one end of the lead screw, the input end of the rotary drive member is electrically connected to the output end of the single-chip microcomputer inside the control panel, an alarm is installed on the surface of the acetylene detection body below the control panel, and the input end of the alarm is electrically connected to the output end of the single-chip microcomputer inside the control panel.

[0006] Preferably, connection frames are provided on the outer surfaces of both sides behind the substrate, and positioning seats are provided on the outer walls of the connection frames away from the substrate. Through the setting of the positioning seats, it is convenient to place and process the positioning holes.

[0007] Preferably, positioning holes are provided on both sides inside the positioning seats, and both ends of the positioning holes extend to the outside of the positioning seats. By passing a bolt through the positioning hole and screwing it into the wall of the production workshop, it is convenient to install the detection device in a wall-mounted manner.

[0008] Preferably, guide rails are provided on the surfaces of the component placement board at both ends of the lead screw, and two rail seats are slidably connected to one side of the surface of each guide rail. The surfaces of the rail seats are fixedly connected to the inner walls of the linkage plates. Through the setting of the rail seats and the guide rails, it is convenient to limit the movement range of the linkage plates.

[0009] Preferably, an L-shaped frame body is provided on the outer wall of one side of the acetylene detection body, an air extraction pump is installed at the bottom of the L-shaped frame body, and the input end of the air extraction pump is electrically connected to the output end of the single-chip microcomputer inside the control panel. Through the setting of the air extraction pump, it is convenient to suck the air in the production workshop.

[0010] Preferably, a first air extraction pipe is provided at one end of the air extraction pump, a second air extraction pipe is provided at the other end of the air extraction pump, and the end of the second air extraction pipe away from the air extraction pump is communicated with the outer wall of the acetylene detection body. Through the setting of the first air extraction pipe and the second air extraction pipe, it is convenient for the air extraction pump to suck the workshop air into the acetylene detection body.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: In this production process, the acetylene gas leakage detection device can not only improve the detection range of the detection device for acetylene gas to enhance the leakage detection accuracy of acetylene gas when the detection device is in use, but also automatically detect whether acetylene leaks to eliminate potential safety hazards in the production workshop. Moreover, it reduces the floor area occupied by the detection device;

[0012] By driving the lead screw to rotate through the rotary driving member, the nut pair slides on the outer wall of the lead screw, and the rail seat slides on the surface of the guide rail, so that the nut pair and the rail seat drive the linkage plate to move horizontally stably, thereby horizontally adjusting the position of the acetylene detection body to improve the detection range of the detection device for acetylene gas, and thus improving the leakage detection accuracy of acetylene gas when the detection device is in use;

[0013] By starting the air extraction pump, it sucks the air in the production workshop into the acetylene detection body through the first air extraction pipe and the second air extraction pipe. The acetylene detector built inside the acetylene detection body monitors the acetylene content in the air. If the detected acetylene content is high, it indicates that there is a leakage phenomenon of acetylene. At this time, the alarm will sound an alarm for warning, and the display screen will display the data for personnel to view, so as to automatically detect whether acetylene leaks to eliminate potential safety hazards in the production workshop;

[0014] By passing the bolt through the positioning hole and screwing it into the wall of the production workshop, the whole detection device can be wall-mounted. Compared with the traditional method of placing it on the ground or platform, the floor area occupied by the detection device is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional structure schematic diagram of the present utility model;

[0016] Figure 2 is a front view structure schematic diagram of the present utility model;

[0017] Figure 3 is a rear view structure schematic diagram of the linkage plate of the present utility model;

[0018] Figure 4 is the present utility model Figure 1 is an enlarged structure schematic diagram of part A in the present utility model.

[0019] In the figure: 1, substrate; 2, connecting frame; 3, positioning seat; 4, positioning hole; 5, component placement plate; 6, guide rail; 7, lead screw; 8, rotary driving member; 9, linkage plate; 10, bearing plate; 11, acetylene detection body; 1101, alarm; 12, positioning frame; 13, rail seat; 14, nut pair; 15, control panel; 1501, display screen; 16, L-shaped frame body; 17, air extraction pump; 18, first air extraction pipe; 19, second air extraction pipe. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1-4 , an embodiment provided by the present utility model: a device for detecting acetylene gas leakage during production, including a substrate 1, connecting frames 2 are provided on the outer surfaces of both sides behind the substrate 1, and positioning seats 3 are provided on the outer walls of the connecting frames 2 away from the substrate 1;

[0022] During use, through the setting of the positioning seat 3, the positioning hole 4 can be placed and processed;

[0023] Positioning holes 4 are provided on both sides inside the positioning seat 3, and both ends of the positioning holes 4 extend to the outside of the positioning seat 3;

[0024] During use, by passing a bolt through the positioning hole 4 and screwing it into the wall of the production workshop, the detection device can be mounted on the wall;

[0025] A component placement board 5 is provided on the surface of the substrate 1. A lead screw 7 is rotatably installed at the center position of the surface of the component placement board 5 through a bracket. Guide rails 6 are provided on the surface of the component placement board 5 at both ends of the lead screw 7. Two rail seats 13 are slidably connected to one side of the surface of each guide rail 6, and the surface of the rail seats 13 is fixedly connected to the inner wall of the linkage plate 9;

[0026] During use, through the setting of the rail seats 13 and the guide rails 6, the movement amplitude of the linkage plate 9 can be limited;

[0027] A nut pair 14 is threadedly installed on the outer wall of one side of the lead screw 7. A linkage plate 9 is provided on the surface of the nut pair 14. A bearing plate 10 is provided at the lower end of the surface of the linkage plate 9. An acetylene detection body 11 is provided at the top of the bearing plate 10. An L-shaped frame 16 is provided on the outer wall of one side of the acetylene detection body 11. An air extraction pump 17 is installed at the bottom of the L-shaped frame 16. The input end of the air extraction pump 17 is electrically connected to the output end of the single-chip microcomputer inside the control panel 15;

[0028] During use, through the setting of the air extraction pump 17, the air in the production workshop can be sucked;

[0029] One end of the air extraction pump 17 is provided with a first extraction pipe 18, and the other end of the air extraction pump 17 is provided with a second extraction pipe 19. The end of the second extraction pipe 19 away from the air extraction pump 17 is communicated with the outer wall of the acetylene detection body 11;

[0030] During use, through the settings of the first air extraction pipe 18 and the second air extraction pipe 19, the air in the workshop is sucked into the acetylene detection body 11 by the air extraction pump 17;

[0031] A control panel 15 is installed on the surface of the acetylene detection body 11. A display screen 1501 is provided on the surface of the control panel 15. A positioning frame 12 is provided on one side of the surface of the component placement board 5. A rotary driving member 8 is installed on the outer wall of the positioning frame 12. One end of the rotary driving member 8 penetrates through the positioning frame 12 and is connected to one end of the lead screw 7. The input end of the rotary driving member 8 is electrically connected to the output end of the single-chip microcomputer inside the control panel 15. An alarm 1101 is installed on the surface of the acetylene detection body 11 below the control panel 15. The input end of the alarm 1101 is electrically connected to the output end of the single-chip microcomputer inside the control panel 15.

[0032] When the embodiment of the present application is in use, first, the air extraction pump 17 is started, so that the air in the production workshop is sucked into the acetylene detection body 11 through the first air extraction pipe 18 and the second air extraction pipe 19. The acetylene detector built inside the acetylene detection body 11 monitors the acetylene content in the air. If the detected acetylene content is high, it means that there is an acetylene leakage phenomenon. At this time, the alarm 1101 will sound an alarm for warning, and the display screen 1501 will display the data for personnel to view, so as to automatically detect whether there is an acetylene leakage phenomenon. Then, by passing the bolt through the positioning hole 4 and screwing it into the wall of the production workshop, the whole detection device can be wall-mounted. Finally, the rotary driving member 8 drives the lead screw 7 to rotate, so that the nut pair 14 slides on the outer wall of the lead screw 7, and the rail seat 13 slides on the surface of the guide rail 6, so that the nut pair 14 and the rail seat 13 drive the linkage plate 9 to move horizontally smoothly, and the position of the acetylene detection body 11 can be adjusted horizontally to improve the detection range of the detection device, thus completing the use of the detection device.

Claims

1. An acetylene gas leakage detection device in a production process, characterized in that: The invention comprises a base plate (1), a mounting plate (5) is provided on the surface of the base plate (1), a screw rod (7) is rotatably mounted at the center of the surface of the mounting plate (5) via a bracket, a nut pair (14) is threadedly mounted on the outer wall of one side of the screw rod (7), a linkage plate (9) is provided on the surface of the nut pair (14), a bearing plate (10) is provided at the lower end of the surface of the linkage plate (9), an acetylene detection body (11) is provided at the top of the bearing plate (10), a control panel (15) is mounted on the surface of the acetylene detection body (11), and a display screen (15) is provided on the surface of the control panel (15). 01), a positioning frame (12) is provided on one side of the surface of the mounting plate (5), a rotating driving member (8) is mounted on the outer wall of the positioning frame (12), one end of the rotating driving member (8) passes through the positioning frame (12) and is connected to one end of the screw rod (7), an input end of the rotating driving member (8) is electrically connected to an output end of a single-chip microcomputer inside a control panel (15), an alarm (1101) is mounted on the surface of the acetylene detection body (11) below the control panel (15), and an input end of the alarm (1101) is electrically connected to an output end of the single-chip microcomputer inside the control panel (15).

2. The acetylene gas leakage detection device in the production process according to claim 1, characterized in that: Connecting frames (2) are provided on both sides of the rear outer surface of the base plate (1), and a positioning seat (3) is provided on the outer wall of the connecting frame (2) on the side away from the base plate (1).

3. The acetylene gas leakage detection device in the production process according to claim 2, characterized in that: Positioning holes (4) are provided on both sides of the interior of the positioning seat (3), and both ends of the positioning hole (4) extend to the outside of the positioning seat (3).

4. The acetylene gas leakage detection device in a production process according to claim 1, characterized in that: The surfaces of the mounting plates (5) at both ends of the screw rod (7) are provided with guide rails (6), one side of the surface of the guide rail (6) is slidably connected to two rail seats (13), and the surface of the rail seat (13) is fixedly connected to the inner wall of the linkage plate (9).

5. The acetylene gas leakage detection device in the production process according to claim 1, characterized in that: An L-shaped frame (16) is provided on an outer wall of one side of the acetylene detection body (11), and an air pump (17) is installed at the bottom of the L-shaped frame (16), wherein an input end of the air pump (17) is electrically connected to an output end of a single chip microcomputer inside the control panel (15).

6. The device for detecting acetylene gas leakage in a production process according to claim 5, characterized in that: A first air extraction pipe (18) is provided at one end of the air extraction pump (17), and a second air extraction pipe (19) is provided at the other end of the air extraction pump (17); an end of the second air extraction pipe (19) away from the air extraction pump (17) is in communication with the outer wall of the acetylene detection body (11).

Citation Information

Patent Citations

  • Optical control type acetylene gas equipment

    CN207050922U