Automatic soil sample slitting device

By designing the automatic slitting device of soil samples, and using an electric reciprocating saw and lifting mechanism to achieve automatic slitting of samples, the problems of uneven and laborious soil samples in the prior art are solved, and the quality and working efficiency of sample preparation are improved.

CN223050962UActive Publication Date: 2025-07-01NINGBO EAST CHINA NUCLEAR IND ENG SURVEY INST
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Patent Information

Application Number
CN202421880301.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-01
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The soil sample slitting process in the existing geotechnical laboratory mainly relies on manual operations, resulting in large disturbances in the sample and uneven sections, which affects the accuracy of subsequent test data, especially when dealing with hard soil, it is time-consuming and labor-intensive and uneven.

Method used

An automatic slitting device for soil samples is designed, using electric reciprocating sawing samples, automatically sending samples through lifting mechanisms, and converting the rotation of the motor into the movement of the reciprocating saw through the transmission assembly to realize automatic slitting of the samples.

Benefits of technology

The sample disturbance is small and the cut surface is flat. The entire slitting process is automatically completed, improving the sample preparation quality and working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic soil sample slitting device which comprises a machine frame, a sample groove, a lifting mechanism, a motor and a reciprocating saw, and the sample groove, the lifting mechanism, the motor and the reciprocating saw are respectively installed on the machine frame. The lifting mechanism is connected with the sample tank and is used for lifting the sample tank; the reciprocating saw is connected with a motor through a transmission assembly, and the motor provides power for the reciprocating saw. And the sample groove is aligned with the reciprocating saw. And the sample groove can realize automatic sample feeding through lifting of the lifting mechanism. And the reciprocating saw is adopted for slitting, so that the disturbance to the sample is small. The whole process is automatically completed, and the purposes of improving the sample preparation quality and improving the working efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of geotechnical test equipment, in particular to an automatic soil sample cutting device. Background Art

[0002] In the indoor geotechnical test of geotechnical engineering investigation, the undisturbed soil sample needs to be first cut into five pieces, and then a ring knife sample is prepared with a ring knife for subsequent consolidation and direct shear tests. At present, in domestic geotechnical laboratories, this process is basically manually operated. Due to the uneven technical levels of test personnel, when cutting the sample, the sample is often disturbed or the end face of the cut sample is uneven, which affects the quality of subsequent ring knife sample preparation. Especially for hard soil, it is time-consuming and laborious, and it cannot be cut flat, resulting in distorted or discrete test data. Content of the Utility Model

[0003] In order to solve the above technical problems, the utility model provides an automatic soil sample cutting device, which uses an electric reciprocating saw to cut the sample, realizes small disturbance to the sample, reaches a state of flat cut surface, and automatically completes the whole process, achieving the purpose of improving the sample preparation quality and working efficiency.

[0004] The specific technical solution is as follows: an automatic soil sample cutting device, including a frame, a sample tank, a lifting mechanism, a motor and a reciprocating saw. The sample tank, the lifting mechanism, the motor and the reciprocating saw are respectively installed on the frame; the lifting mechanism is connected to the sample tank and is used to lift the sample tank; the reciprocating saw is connected to the motor through a transmission component, and the motor provides power for the reciprocating saw; the sample tank is aligned with the reciprocating saw.

[0005] Through the above technical solution, the sample tank can be automatically fed by lifting through the lifting mechanism. The reciprocating saw is used for cutting, realizing small disturbance to the sample and reaching a state of flat cut surface. The whole process is automatically completed, achieving the purpose of improving the sample preparation quality and working efficiency.

[0006] Preferably, the sample tank includes a sample placing plate, a first clamping plate and a second clamping plate. The sample placing plate is fixedly connected to the first clamping plate. A guide shaft and a screw rod are respectively installed on the sample placing plate. The second clamping plate is slidably connected to the guide shaft. The screw rod passes through the second clamping plate and is threadedly connected to a wing nut. Saw slots are respectively opened on the first clamping plate, the second clamping plate and the sample placing plate.

[0007] Through the above technical solution, the wing nut can be adjusted and tightened according to the diameter of the sample to fix the sample in the sample tank so as not to slide.

[0008] Preferably, a left baffle and a right baffle are respectively installed on the sample tank.

[0009] Through the above technical solution, it is used to control and adjust the longitudinal position of the sample.

[0010] Preferably, the lifting mechanism is a cylinder, and the piston of the cylinder is fixedly connected to the sample tank.

[0011] Through the above technical solution, the automatic sample feeding is realized by the lifting of the piston of the cylinder. When the piston rises, the sample in the sample tank is sent into the wire saw, and when the piston descends, the sample tank is retracted to the lower original position.

[0012] Preferably, the transmission assembly includes a connecting rod and a turntable. The connecting rod is rotatably connected to the reciprocating saw, the connecting rod is connected to the turntable through a universal joint, and the turntable is connected to the rotating shaft of the motor.

[0013] Through the above technical solution, the rotation of the motor is converted into the reciprocating motion of the reciprocating saw.

[0014] Preferably, the reciprocating saw includes a saw frame and a saw blade. One end of the saw blade is fixed on the terminal, and the other end is connected to an adjustable fastening screw. A saw blade slot is provided on the saw frame, and the saw blade is fixed to the frame through the saw blade slot.

[0015] Through the above technical solution, the tension of the saw blade can be adjusted by adjusting the fastening screw.

[0016] Preferably, a sliding rod is provided on the saw frame, and the sliding rod is fixed to the machine frame through a bearing assembly.

[0017] Through the above technical solution, the bearing assembly can be used to strengthen the reaction force from the sample applied to the wire frame.

[0018] Preferably, the number of the saw blades is 6.

[0019] Through the above technical solution, 5 required samples can be cut out at one time.

[0020] Preferably, the saw blade is made of steel wire.

[0021] Through the above technical solution, the effect of cutting the soil sample is better.

[0022] Preferably, the saw blade is a diamond wire.

[0023] Through the above technical solution, it can be used to cut extra-hard soil.

[0024] The beneficial effects of the present utility model are as follows:

[0025] 1. Using an electric reciprocating saw to cut the sample, the disturbance to the sample is small, and the cut surface is flat.

[0026] 2. The cutting process is automatically completed, achieving the purpose of improving work efficiency. Description of the Drawings

[0027] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0028] Figure 1 It is a schematic structural diagram of Embodiment 1;

[0029] Figure 2 It is a schematic structural diagram of the sample tank;

[0030] Figure 3 It is a schematic structural diagram of the reciprocating saw and the transmission assembly;

[0031] 1. Frame, 11. Bottom plate, 12. Top plate, 13. Front side plate, 14. Left side plate, 15. Right side plate, 16. Hand-operated valve, 17. Control box, 2. Sample tank, 21. Sample placing plate, 22. First clamping plate, 23. Second clamping plate, 24. Guide shaft, 25. Screw rod, 26. Wing nut, 27. Saw slot, 28. Left baffle, 29. Right baffle, 3. Lifting mechanism, 4. Motor, 41. Turntable, 42. Connecting rod, 43. Universal joint, 5. Reciprocating saw, 51. Saw frame, 52. Saw blade, 53. Terminal, 54. Sliding rod, 55. Bearing shaft assembly. Specific embodiments

[0032] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the specific embodiments of the present utility model in detail with reference to the accompanying drawings of the specification. Many specific details are set forth in the following description to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0033] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that can be included in at least one implementation manner of the present utility model. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is separate or selectively mutually exclusive with other embodiments.

[0034] Embodiment 1

[0035] As Figures 1 - 3 shown, an automatic soil sample cutting device includes a frame 1, a sample tank 2, a lifting mechanism 3, a motor 4, and a reciprocating saw 5.

[0036] The frame 1 is fixedly connected and composed of a bottom plate 11, a top plate 12, a front side plate 13, a left side plate 14, and a right side plate 15, which plays a role in stabilizing and fixing the whole machine.

[0037] The sample slot 2 is located on the front side of the frame 1 and is fixed to the top end of the lifting mechanism 3. The sample slot is composed of a bottom sample plate 21, a first clamping plate 22, a second clamping plate 23, a left baffle 28, and a right baffle 29. Among them, the first clamping plate 22 is fixed to the sample plate 21 by screws at the lower part; the second clamping plate 23 is an adjustable movable clamping plate. Two circular guide shafts 24 and a screw rod 25 are installed at the lower front outer side of the bottom sample plate 21 for supporting the movable baffle. The front second clamping plate 23 is inserted through two corresponding orifices on the front side of the bottom sample plate 21 and is fixedly connected to the bottom sample plate through the screw rod 25 by a wing nut 26. According to the diameter of the sample, the wing nut is adjusted to fix the sample in the sample slot so as not to slide. The left baffle 28 and the right baffle 29 on both sides of the sample slot are used to control and adjust the longitudinal position of the sample. On the surfaces of the first clamping plate 22, the second clamping plate 23, and the sample plate 21 of the sample slot 2, six saw slots 27 through which the reciprocating saw 5 can cut through are opened from top to bottom at positions corresponding to the reciprocating saw 5. The saw slots 27 stop about 0.5 cm below the sample plate surface, enabling the reciprocating saw 5 to cut through the entire diameter of the sample.

[0038] The lifting mechanism 3 uses a cylinder. The cylinder is located on the front side of the frame 1 with the piston facing upward and is fixed to the sample slot 2 by screws. The cylinder is controlled to lift by a hand-operated valve 16 installed on the right side plate of the shown frame. When rising, the sample in the sample slot is sent into the wire saw, and when descending, the sample slot is retracted to the lower original position.

[0039] The motor 4 is fixed below the rear of the top plate of the frame 1. The motor power switch and the speed adjustment switch are arranged on the control box 17 on the right side of the sample plate of the frame to control the motor; a turntable 41 is provided at the top of the motor 4 and is connected to the reciprocating saw 5 through a universal joint 43 on a connecting rod 42.

[0040] The reciprocating saw 5 includes a saw frame 51 and a sliding rod 54. The sliding rod 54 is connected to the outer end saw frame 51. The sliding rod 54 is fixed in the telescopic direction by two groups of four bearing assemblies 55 on the left and right. The bearing assemblies 55 are fixed on the top plate 12 of the frame to control the telescopic direction of the reciprocating saw. The outer bearing assemblies are used to strengthen the reaction force from the sample exerted on the saw frame.

[0041] A saw blade 52 is installed on the saw frame 51. The saw blade uses a steel wire, and a diamond wire can be selected when cutting hard soil. One end of the steel wire is tied to a terminal 53, and the other end is connected to an adjustable fastening screw and is fixed to the saw frame 51 through a wire seam left below the wire frame. Six steel wires are provided on the saw frame 51, and the cutting of the sample is realized through the reciprocating movement of the wire saw, and 5 required samples can be cut out at one time.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. A soil sample automatic cutting device, characterized in that: The invention comprises a frame (1), a sample slot (2), a lifting mechanism (3), a motor (4) and a reciprocating saw (5), wherein the sample slot (2), the lifting mechanism (3), the motor (4) and the reciprocating saw (5) are respectively mounted on the frame (1); the lifting mechanism (3) is connected to the sample slot (2) and is used to lift the sample slot (2); the reciprocating saw (5) is connected to the motor (4) via a transmission component, and the motor (4) provides power for the reciprocating saw (5); and the sample slot (2) is aligned with the reciprocating saw (5).

2. The automatic soil sample cutting device according to claim 1, characterized in that: The sample slot (2) comprises a sample placement plate (21), a first clamping plate (22) and a second clamping plate (23); the sample placement plate (21) is fixedly connected to the first clamping plate (22); a guide shaft (24) and a screw rod (25) are respectively installed on the sample placement plate (21); the second clamping plate (23) is slidably connected to the guide shaft (24); the screw rod (25) passes through the second clamping plate (23) and is threadedly connected to a butterfly nut (26); and saw grooves (27) are respectively provided on the first clamping plate (22), the second clamping plate (23) and the sample placement plate (21).

3. The soil sample automatic cutting device according to claim 1, characterized in that: A left baffle (28) and a right baffle (29) are respectively installed on the sample tank (2).

4. The soil sample automatic cutting device according to claim 1, characterized in that: The lifting mechanism (3) is a cylinder, and the piston of the cylinder is fixedly connected to the sample tank (2).

5. The automatic soil sample cutting device according to claim 1, characterized in that: The transmission assembly comprises a rotating disk (41) and a connecting rod (42), wherein the connecting rod (42) is rotationally connected to the reciprocating saw (5), the connecting rod (42) is linked to the rotating disk (41) via a universal joint (43), and the rotating disk (41) is connected to the rotating shaft of the motor (4).

6. The automatic soil sample cutting device according to claim 1, characterized in that: The reciprocating saw (5) comprises a saw frame (51) and a saw blade (52), one end of the saw blade (52) is fastened to a terminal (53), and the other end is connected to an adjustable fastening screw, a saw blade slit is provided on the saw frame (51), and the saw blade (52) is fixed to the frame through the saw blade slit.

7. The soil sample automatic cutting device according to claim 6, characterized in that: The saw frame (51) is provided with a sliding rod (54), and the sliding rod (54) is fixed to the frame (1) via a bearing assembly (55).

8. The automatic soil sample cutting device according to claim 6, characterized in that: The number of the saw blades (52) is 6.

9. The automatic soil sample cutting device according to claim 6, characterized in that: The saw blade (52) is a steel wire.

10. The automatic soil sample cutting device according to claim 6, characterized in that: The saw blade (52) is a diamond abrasive wire.