Thermal insulation shell hardness detection device

By designing the slide holder clamping mechanism and the motor-driven threaded rod system, the problem of unstable clamping in the insulation shell hardness detection is solved, the stable fixation of the sample and the accuracy of the detection is achieved, and the accuracy and automation level of the detection are improved.

CN223051016UActive Publication Date: 2025-07-01SHANGHAI SYLOLINK MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422145372.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-01
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing insulation shell hardness detection device is unstable during clamping, resulting in inaccurate test results. Especially for soft or easily deformed insulation materials, the test point displacement may occur, resulting in high or low hardness values.

Method used

A clamping mechanism including slider, slider, clamping plate and spring is designed, combined with a motor-driven threaded rod and threaded block system to achieve symmetric clamping and precise height adjustment, ensuring stable fixation of the sample and precise position of the detector.

Benefits of technology

It improves the accuracy and repeatability of the hardness detection of the insulation shell, reduces sample offset and damage, and improves detection efficiency and automation level.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223051016U_ABST
Patent Text Reader

Abstract

The utility model discloses a thermal insulation shell hardness detection device which comprises a workbench and a clamping mechanism arranged in the center of the top of the workbench, and the rear side of the top of the workbench is connected with a hardness detection mechanism. A first sliding block and a second sliding block are slidably connected to the left side and the right side of the top of the sliding base correspondingly, and clamping plates are connected to the opposite sides of the first sliding block and the second sliding block correspondingly. The device has the advantage of stable clamping, and solves the problems that the clamping effect of a part of thermal insulation shell hardness detection devices on a thermal insulation shell in the testing process is not ideal enough, if clamping is not stable, the thermal insulation shell possibly slightly moves or deforms in the hardness testing period, the accuracy of hardness measurement is directly influenced, and the testing accuracy is influenced. Especially for a softer or easily-deformed thermal insulation material, unstable clamping may cause displacement of a test point, so that the hardness value is too high or too low.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardness detection of thermal insulation shells, and specifically relates to a hardness detection device for thermal insulation shells. Background Technique

[0002] A thermal insulation shell usually refers to a protective layer or shell used to wrap or cover the outside of an object that needs thermal insulation, so as to reduce heat loss or intrusion and maintain the stability of the internal temperature. Thermal insulation shells can be applied in multiple fields, including but not limited to buildings, pipeline insulation, refrigerators and refrigeration equipment, and specific transportation containers (such as insulated boxes for cold chain transportation), etc. During the production of thermal insulation shells, a hardness detection device is required to detect the performance of the thermal insulation shells.

[0003] The clamping effect of some thermal insulation shell hardness detection devices on the thermal insulation shell during the test is not ideal enough. If the clamping is unstable, the thermal insulation shell may undergo slight movement or deformation during the hardness test, which directly affects the accuracy of hardness measurement. Especially for softer or easily deformable thermal insulation materials, unstable clamping may cause displacement of the test point, resulting in a higher or lower hardness value. Content of the Utility Model

[0004] The purpose of the utility model is to provide a hardness detection device for thermal insulation shells, which has the advantage of stable clamping, and solves the problem that the clamping effect of some thermal insulation shell hardness detection devices on the thermal insulation shell during the test is not ideal enough. If the clamping is unstable, the thermal insulation shell may undergo slight movement or deformation during the hardness test, which directly affects the accuracy of hardness measurement. Especially for softer or easily deformable thermal insulation materials, unstable clamping may cause displacement of the test point, resulting in a higher or lower hardness value.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A hardness detection device for thermal insulation shells, including a workbench and a clamping mechanism arranged at the center of its top, and a hardness detection mechanism is connected to the rear side of the top of the workbench:

[0006] The clamping mechanism includes a sliding seat fixedly arranged at the center of the top of the workbench. The left and right sides of the top of the sliding seat are respectively slidably connected with a first slider and a second slider. Clamping plates are connected to the opposite sides of the first slider and the second slider, and a plurality of first springs are fixedly connected between the clamping plates and the first slider and the second slider.

[0007] Preferably, as a hardness detection device for thermal insulation shells of the utility model, a positioning block is arranged on one side of the first slider, a connecting rod is fixedly connected between the first slider and the positioning block, and the connecting rod is slidably connected with the second slider.

[0008] Preferably, as a heat preservation shell hardness detection device of the utility model, a second spring fixedly connected between the first slider and the second slider is movably sleeved on the surface of the connecting rod.

[0009] Preferably, as a heat preservation shell hardness detection device of the utility model, a cam is slidably connected between the second slider and the positioning block. A rotating shaft is fixedly connected to the inner wall of the cam, and a first motor is fixedly connected to the bottom of the rotating shaft. The first motor is fixedly arranged on the top of the workbench.

[0010] Preferably, as a heat preservation shell hardness detection device of the utility model, the hardness detection mechanism includes an L-shaped plate fixedly arranged at the rear side of the top of the workbench. An installation seat is arranged below the inside of the L-shaped plate, and a hardness detector is fixedly connected to the bottom of the installation seat.

[0011] Preferably, as a heat preservation shell hardness detection device of the utility model, a sliding rod is fixedly connected to the top of the installation seat. The top of the sliding rod extends above the L-shaped plate and is slidably connected to the L-shaped plate. A third spring fixedly connected between the L-shaped plate and the sliding rod is movably sleeved on the surface of the sliding rod.

[0012] Preferably, as a heat preservation shell hardness detection device of the utility model, a limiting groove is formed on one side of the inner wall of the L-shaped plate. A threaded rod is rotatably connected to the inside of the limiting groove. The top of the threaded rod extends above the L-shaped plate and is fixedly connected to a second motor. The second motor is fixedly arranged on the top of the L-shaped plate.

[0013] Preferably, as a heat preservation shell hardness detection device of the utility model, a threaded block is threadedly connected to the surface of the threaded rod. The threaded block is slidably connected to the limiting groove, and a fixed connection is formed between one side of the threaded block and one side of the installation seat.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model is fixed at the center of the top of the workbench through a sliding seat, providing a stable sliding foundation for the first slider and the second slider. This design allows the clamping mechanism to have a certain adjustment range in the horizontal direction, which helps to adapt to insulation shell samples of different sizes and improve versatility. The first slider and the second slider are respectively located on both sides of the sliding seat, and the insulation shell is clamped through a clamping plate. Such a bilateral symmetric clamping design can fix the sample more evenly and stably, reduce offset or distortion during testing, and improve the accuracy and repeatability of testing. Each clamping plate is connected to the first slider and the second slider through a plurality of first springs. The role of the first spring is to provide an appropriate clamping pressure. The first spring can be adjusted moderately according to the size and material hardness of the insulation shell, ensuring both sufficient clamping force to prevent the sample from slipping and avoiding excessive pressure that may damage the sample, reflecting flexibility and protection. This device aims to solve problems such as unstable clamping and sample damage that may occur during the hardness testing of insulation shells through mechanisms such as sliding adjustment, symmetric clamping, and first spring loading, thereby improving the precision, efficiency, and sample safety of testing.

[0016] 2. The utility model combines a threaded rod and a second motor. Through the sliding connection between the threaded block and the limiting groove, a precise vertical position adjustment system is formed. The driving of the second motor enables the threaded block to move up and down, driving the mounting seat and the hardness detector to achieve precise height adjustment. This design greatly improves the automation level and efficiency of detection, and also ensures the height consistency of each test. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional view of the utility model;

[0018] Figure 2 is a side view of the utility model;

[0019] Figure 3 is a cross-sectional view of the utility model;

[0020] Figure 4 is a structural schematic diagram of the clamping mechanism of the utility model;

[0021] Figure 5 is a structural schematic diagram of the hardness detection mechanism of the utility model.

[0022] In the figure: 1, workbench; 2, clamping mechanism; 201, sliding seat; 202, first slider; 203, second slider; 204, clamping plate; 205, first spring; 206, connecting rod; 207, second spring; 208, positioning block; 209, cam; 210, rotating shaft; 211, first motor; 3, hardness detection mechanism; 301, L-shaped plate; 302, limiting groove; 303, threaded rod; 304, second motor; 305, threaded block; 306, mounting seat; 307, hardness detector; 308, sliding rod; 309, third spring. Specific implementation mode

[0023] Please refer to Figures 1-5 , a hardness detection device for a heat preservation shell, including a workbench 1 and a clamping mechanism 2 arranged at the center of its top. A hardness detection mechanism 3 is connected to the rear side of the top of the workbench 1:

[0024] Furthermore, the clamping mechanism 2 includes a sliding seat 201 fixedly arranged at the center of the top of the workbench 1. A first slider 202 and a second slider 203 are respectively slidably connected to the left and right sides of the top of the sliding seat 201. Clamping plates 204 are connected to the opposite sides of the first slider 202 and the second slider 203. A plurality of first springs 205 are fixedly connected between the clamping plates 204 and the first slider 202 and the second slider 203.

[0025] The sliding seat 201 is fixed at the center of the top of the workbench 1, providing a stable sliding base for the first slider 202 and the second slider 203. This design allows the clamping mechanism 2 to have a certain adjustment range in the horizontal direction, which helps to adapt to heat preservation shell samples of different sizes and improves versatility. The first slider 202 and the second slider 203 are respectively located on both sides of the sliding seat 201, and the heat preservation shell is clamped through the clamping plates 204. Such a bilateral symmetric clamping design can fix the sample more evenly and stably, reduce the offset or distortion during the test, and improve the accuracy and repeatability of the test. Each clamping plate 204 is connected to the first slider 202 and the second slider 203 through a plurality of first springs 205. The function of the first springs 205 is to provide an appropriate clamping pressure. The first springs 205 can be adjusted moderately according to the size and material hardness of the heat preservation shell, ensuring both sufficient clamping force to prevent the sample from slipping and avoiding excessive pressure from damaging the sample, reflecting flexibility and protection. This device aims to solve the problems of unstable clamping and sample damage that may occur during the hardness detection of the heat preservation shell through mechanisms such as sliding adjustment, symmetric clamping, and first spring 205 loading, thereby improving the accuracy, efficiency of the test, and the safety of the sample.

[0026] Furthermore, a positioning block 208 is arranged on one side of the first slider 202. A connecting rod 206 is fixedly connected between the first slider 202 and the positioning block 208. The connecting rod 206 is slidably connected to the second slider 203.

[0027] As a bridge between the first slider 202 and the second slider 203, the connecting rod 206 not only realizes the synchronous sliding of the two, but also enhances the stability of the entire clamping mechanism 2 through its fixed connection with the first slider 202 and the positioning block 208. This design enables the second slider 203 to make corresponding adjustments when the position of the first slider 202 is adjusted, maintaining the balance of the clamping forces on both sides.

[0028] Furthermore, a second spring 207 is movably sleeved on the surface of the connecting rod 206 and is fixedly connected between the first slider 202 and the second slider 203.

[0029] The second spring 207 is sleeved on the surface of the connecting rod 206 and is fixedly connected to the first slider 202 and the second slider 203. Such a design further enhances the flexibility and self - adaptability of the clamping. In addition to providing an additional clamping force, the second spring 207 can also absorb the stress caused by the difference in sample size or minor changes during the operation to a certain extent, reducing damage to the sample while maintaining a stable clamping state.

[0030] Furthermore, a cam 209 is slidably connected between the second slider 203 and the positioning block 208. A rotating shaft 210 is fixedly connected to the inner wall of the cam 209, and a first motor 211 is fixedly connected to the bottom of the rotating shaft 210. The first motor 211 is fixedly arranged on the top of the workbench 1.

[0031] The first motor 211 is fixed on the top of the workbench 1 and is connected to the bottom of the rotating shaft 210. Its introduction enables the relative movement between the above - mentioned cam 209 and the second slider 203 to be automatically controlled. The operator can precisely adjust the clamping width through the control of the first motor 211, which not only simplifies the manual adjustment process, but also improves the adjustment accuracy and speed, reducing human error.

[0032] Furthermore, the hardness detection mechanism 3 includes an L - shaped plate 301 fixedly arranged at the rear side of the top of the workbench 1. An installation seat 306 is arranged below the interior of the L - shaped plate 301, and a hardness detector 307 is fixedly connected to the bottom of the installation seat 306.

[0033] As a support structure, the L - shaped plate 301 provides a stable installation platform for the hardness detector 307 through the installation seat 306 arranged below its interior. This layout not only saves space but also ensures the stability and accuracy of the hardness detector 307 during the test.

[0034] Furthermore, a sliding rod 308 is fixedly connected to the top of the installation seat 306. The top of the sliding rod 308 extends above the L - shaped plate 301 and is slidably connected to it. A third spring 309 is movably sleeved on the surface of the sliding rod 308 and is fixedly connected between the L - shaped plate 301 and the sliding rod 308.

[0035] The sliding connection between the sliding rod 308 and the L-shaped plate 301, combined with the design of the third spring 309, provides the hardness detector 307 with flexibility and buffering effect for up and down movement. This not only helps to adapt to samples of different heights, but also ensures the uniformity and control of the contact pressure during the detection process, reducing the influence that may be brought by misoperation.

[0036] Further, a limiting groove 302 is formed on one side of the inner wall of the L-shaped plate 301. A threaded rod 303 is rotatably connected inside the limiting groove 302. The top of the threaded rod 303 extends above the L-shaped plate 301 and is fixedly connected to a second motor 304. The second motor 304 is fixedly arranged on the top of the L-shaped plate 301.

[0037] The combination of the threaded rod 303 and the second motor 304 forms a precise vertical position adjustment system through the sliding connection between the threaded block 305 and the limiting groove 302. The driving of the second motor 304 enables the threaded block 305 to move up and down, driving the mounting seat 306 and the hardness detector 307 to achieve precise height adjustment. This design greatly improves the automation level and efficiency of the detection, and at the same time ensures the height consistency of each test.

[0038] Further, the surface of the threaded rod 303 is threadedly connected with a threaded block 305. The threaded block 305 is slidably connected with the limiting groove 302. A fixed connection is provided between one side of the threaded block 305 and one side of the mounting seat 306.

[0039] The provided hardness detection mechanism 3 can automatically adjust the height of the hardness detector 307 according to the specific position and size of the heat preservation shell, and at the same time ensure that the force applied to the heat preservation shell during the whole test process is stable and adjustable.

[0040] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A device for detecting hardness of an insulation shell, comprising a workbench (1) and a clamping mechanism (2) arranged at the center of the top thereof, wherein the top rear side of the workbench (1) is connected to a hardness detection mechanism (3), characterized in that: The clamping mechanism (2) comprises a slide seat (201) fixedly arranged at the top center of the workbench (1), a first slider (202) and a second slider (203) are slidably connected to the left and right sides of the top of the slide seat (201), respectively, a clamping plate (204) is connected to the opposite side of the first slider (202) and the second slider (203), and a plurality of first springs (205) are fixedly connected between the clamping plate (204) and the first slider (202) and the second slider (203).

2. A thermal insulation shell hardness detection device as claimed in claim 1, characterized in that: A positioning block (208) is provided on one side of the first sliding block (202); a connecting rod (206) is fixedly connected between the first sliding block (202) and the positioning block (208); and the connecting rod (206) is slidably connected to the second sliding block (203).

3. A thermal insulation shell hardness detection device as claimed in claim 2, characterized in that: The surface of the connecting rod (206) is movably sleeved with a second spring (207) fixedly connected to the first sliding block (202) and the second sliding block (203).

4. A thermal insulation shell hardness detection device as claimed in claim 2, characterized in that: A cam (209) is slidably connected between the second sliding block (203) and the positioning block (208); a rotating shaft (210) is fixedly connected to the inner wall of the cam (209); a first motor (211) is fixedly connected to the bottom of the rotating shaft (210); and the first motor (211) is fixedly arranged on the top of the workbench (1).

5. A thermal insulation shell hardness detection device as claimed in claim 1, characterized in that: The hardness detection mechanism (3) comprises an L-shaped plate (301) fixedly arranged on the top rear side of the workbench (1), a mounting seat (306) is provided at the lower part of the L-shaped plate (301), and a hardness detector (307) is fixedly connected to the bottom of the mounting seat (306).

6. A thermal insulation shell hardness detection device as claimed in claim 5, characterized in that: A sliding rod (308) is fixedly connected to the top of the mounting seat (306), and the top of the sliding rod (308) extends above the L-shaped plate (301) and is slidably connected thereto. A third spring (309) is movably sleeved on the surface of the sliding rod (308) and is fixedly connected between the L-shaped plate (301) and the sliding rod (308).

7. A thermal insulation shell hardness detection device as claimed in claim 6, characterized in that: A limiting groove (302) is provided on one side of the inner wall of the L-shaped plate (301), a threaded rod (303) is rotatably connected inside the limiting groove (302), the top of the threaded rod (303) extends above the L-shaped plate (301) and is fixedly connected to a second motor (304), and the second motor (304) is fixedly arranged on the top of the L-shaped plate (301).

8. A thermal insulation shell hardness detection device as claimed in claim 7, characterized in that: A threaded block (305) is threadedly connected to the surface of the threaded rod (303); the threaded block (305) is slidably connected to the limiting groove (302); and one side of the threaded block (305) is fixedly connected to one side of the mounting seat (306).