Electric control handle base structure assembly

By designing an electronic control handle base structure assembly including handle bracket, handle pressure ring, handle connecting rod and other components, the complex installation problems in the prior art are solved, and a simpler installation process and higher wear resistance are achieved.

CN223051672UActive Publication Date: 2025-07-01ZHENGZHOU HOWELL ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422279622.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-01
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing electronic control handle base structure is complex and it is difficult to meet the demand for electronic control in agricultural machinery operations.

Method used

An electronically controlled handle base structure assembly is designed, including a handle bracket, a handle pressure ring, a handle connecting rod, an angle sensor, a connection bracket, a torsion spring and a micro switch assembly. By simplifying the assembly process and the use of nylon sleeves and other materials, the convenience of installation and disassembly is improved.

Benefits of technology

It realizes simplified installation of the handle base structure, improves operation convenience and wear resistance, and at the same time adapts to the usage requirements of different models.

✦ Generated by Eureka AI based on patent content.

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Abstract

An electric control handle base structure assembly is characterized in that an operating rod and an inverted U-shaped connecting base are integrated to form a handle connecting rod, a connecting hole is correspondingly formed in the U-shaped connecting base, a connecting support is an L-shaped plate, and an extension arm is arranged on the side edge of the L-shaped plate; the disc spring, the limiting plate, the second nylon sleeve and the connecting support are sequentially and coaxially arranged on the small-diameter section of the angle sensor in a sleeving mode and are fixed in the axial direction through correspondingly-arranged long bolts, and a handle support semi-finished product is formed. The torsion spring is arranged on the operating rod in a sleeved mode, the handle connecting rod and the connecting support are assembled by sequentially penetrating through the extension arm of the connecting support, the connecting hole of the inverted-U-shaped connecting base and the torsion spring through the pin shaft, mounting and dismounting are easier and more convenient, and meanwhile the nylon sleeve gasket guarantees abrasion resistance.
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Description

Technical Field

[0001] The utility model belongs to the technical field of agricultural machinery, and particularly relates to an electric control handle base structure assembly. Background Art

[0002] With the increasing demand for diversified functions during agricultural operations, one-step operability of functions has become more and more widespread. However, at present, there are many mechanical operation handles, and the electrification has not been fully popularized, and this demand in the market has not been well met.

[0003] The utility model with the publication number CN218101059U discloses an electric control type handle base structure assembly, and the key points of its technical solution include a handle rod, an angle sensor, a nylon damping sheet, a disc spring, a fixed bracket, a mounting seat, a micro switch and a circuit board, etc. Each component cooperates to form a base structure; the fixed bracket is clamped between two nylon damping sheets and is extruded by the disc spring, so that a frictional force is generated between the fixed bracket and the nylon damping sheet, thereby realizing the resistance adjustment of the control rod back and forth to adapt to the use requirements of different vehicle models; the fixed bracket is rotationally and cooperatively connected with the angle sensor, and when the fixed bracket rotates, the transmission shaft of the angle sensor is driven to rotate, and corresponding electric control signals are output according to the sensor characteristics, thereby controlling the traveling speed of the vehicle and controlling the vehicle to move forward and backward; however, its inverted T-shaped handle rod includes a control rod and a horizontal rotating rod horizontally arranged at its bottom. During installation, the connecting shaft for fixing the control rod is first connected with the connecting bracket, and then the control rod is fixed to the connecting shaft by means of threaded connection, and the installation is relatively complex. Summary of the Invention

[0004] The purpose of the utility model is to provide an electric control handle base structure assembly aiming at the deficiencies of the above-mentioned prior art, which simplifies the handle base structure and is convenient for installation and disassembly.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] An electric control handle base structure assembly includes a handle bracket, a handle pressing ring with a Z-shaped groove, a handle connecting rod, an angle sensor, a connecting bracket, a torsion spring and a micro switch assembly, and the handle pressing ring is installed on the upper end face of the handle bracket, and the angle sensor is fixedly arranged on the connecting bracket.

[0007] The handle connecting rod includes a control rod and an inverted U-shaped connecting base fixedly arranged at its bottom, and a connecting hole is correspondingly opened on the U-shaped connecting base.

[0008] The connecting bracket is set as an L-shaped plate, and the L-shaped plate includes a main connecting plate arranged vertically and a horizontal plate fixedly arranged at its bottom for fixedly connecting with the circuit board, and extension arms for connecting with the inverted U-shaped connecting base are also arranged on both sides of the main connecting plate.

[0009] During installation, the torsion spring is sleeved on the control lever, and the handle connecting rod and the connecting bracket are assembled by passing a pin shaft through the extension arm of the connecting bracket, the connecting hole of the inverted U-shaped connecting base, and the torsion spring in sequence.

[0010] A disc spring, a limit plate and a nylon sleeve are also arranged between the handle bracket and the connecting bracket. The nylon sleeve is arranged on both sides of the main connecting plate and sleeved on the angle sensor respectively. The limit plate is in contact with the upper part of the micro switch assembly and fixedly sleeved on the angle sensor to rotate synchronously with it.

[0011] One side of the disc spring is in contact with the vertical plate of the handle bracket, and the other side is in contact with the limit plate.

[0012] The limit plate is arranged in a disc-shaped structure, and a sector area is opened on its outer edge.

[0013] The nylon sleeve close to the handle connecting rod is denoted as the first nylon sleeve, and a limit retaining ring is also arranged on its outer side. Both the first nylon sleeve and the limit retaining ring are sleeved on the large diameter section of the angle sensor.

[0014] The nylon sleeve close to the disc spring is denoted as the second nylon sleeve. The disc spring, the limit plate, the second nylon sleeve and the connecting bracket are sequentially coaxially sleeved on the small diameter section of the angle sensor and fixed axially by a correspondingly arranged long bolt.

[0015] A Z-shaped groove corresponding to the handle pressing ring is opened on the upper end surface of the handle bracket.

[0016] The limit plate is a metal limit plate.

[0017] The limit retaining ring is a metal material retaining ring.

[0018] The beneficial effects of the utility model are as follows:

[0019] (1) For the structural assembly of the electric control handle base, the operating rod and the inverted U-shaped connecting base are integrally formed into the handle connecting rod, and corresponding connecting holes are opened on the U-shaped connecting base. The connecting bracket is an L-shaped plate, and an extension arm is arranged on its side. During assembly, the disc spring, the limit plate, the second nylon sleeve and the connecting bracket are sequentially coaxially sleeved on the small diameter section of the angle sensor and fixed axially by a correspondingly arranged long bolt to form a semi-finished product of the handle bracket; the torsion spring is sleeved on the control lever, and the handle connecting rod and the connecting bracket are assembled by passing a pin shaft through the extension arm of the connecting bracket, the connecting hole of the inverted U-shaped connecting base, and the torsion spring in sequence. The installation and disassembly are more convenient, and at the same time, the nylon sleeve washer ensures wear resistance.

[0020] (2) The operating rod and the inverted U-shaped connecting base are integrally formed into the handle connecting rod, which is directly connected to the connecting bracket by a pin shaft, and the installation is convenient and fast, and the structural strength is high.

[0021] (3) The connecting bracket realizes the resistance adjustment of the handle connecting rod before and after through the locking of the disc spring and the damping sleeve, adapts to the requirements of different operators for the use force, and the torsion spring gives the torque to the handle rod in the middle position to realize the reset of the switch. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a perspective view of the present utility model;

[0023] Figure 2 is a cross-sectional view of the present utility model;

[0024] Figure 3 is a schematic structural diagram of the handle bracket;

[0025] Figure 4 is a schematic structural diagram of the handle pressing ring;

[0026] Figure 5 is a schematic structural diagram of the handle rod;

[0027] Figure 6 is a schematic structural diagram of the nylon sleeve;

[0028] Figure 7 is a schematic structural diagram of the disc spring;

[0029] Figure 8 is a schematic diagram of the limit plate;

[0030] Figure 9 is a schematic structural diagram of the connecting bracket;

[0031] Figure 10 is a schematic structural diagram of the torsion spring;

[0032] Figure 11 is a schematic structural diagram of the circuit board;

[0033] Figure 12 is a schematic structural diagram of the micro switch;

[0034] Figure 13 is a schematic structural diagram of the angle sensor;

[0035] Figure 14 is a schematic structural diagram of the limit retaining ring. DETAILED IMPLEMENTATION MANNER

[0036] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.

[0037] The present utility model provides an electric control handle base structure assembly, as Figures 1 to 14 shown.

[0038] An electric control handle base structure assembly includes a handle bracket 1, a handle pressing ring 2 with a Z-shaped groove, a handle connecting rod 3, an angle sensor 12, a connecting bracket 7, a torsion spring 8, and a microswitch assembly. The handle pressing ring 2 is installed on the upper end surface of the handle bracket 1, the angle sensor 12 is fixedly arranged on the connecting bracket 7, and a Z-shaped groove corresponding to the handle pressing ring 2 is opened on the upper end surface of the handle bracket 1.

[0039] The handle connecting rod 3 includes a joystick 31 and an inverted U-shaped connecting base 32 fixedly arranged at the bottom thereof, and a connecting hole is correspondingly opened on the U-shaped connecting base 32.

[0040] The connecting bracket 7 is set as an L-shaped plate. The L-shaped plate includes a main connecting plate 71 arranged vertically and a horizontal plate fixedly arranged at the bottom thereof for fixedly connecting with a circuit board 10, and extension arms 72 for connecting with the inverted U-shaped connecting base 32 are also arranged on both sides of the main connecting plate 71.

[0041] During installation, the torsion spring 8 is sleeved on the joystick 31, and the handle connecting rod 3 and the connecting bracket 7 are assembled by sequentially passing a pin shaft through the extension arm 72 of the connecting bracket 7, the connecting hole of the inverted U-shaped connecting base 32, and the torsion spring 8.

[0042] A disc spring 5, a limit plate 6, and a nylon sleeve 4 are also assembled between the handle bracket 1 and the connecting bracket 7. The nylon sleeve 4 is arranged on both sides of the main connecting plate 71 and sleeved on the angle sensor 12 respectively. The limit plate 6 is in contact with and fixedly sleeved on the angle sensor 12 above the microswitch assembly to rotate synchronously with it. One side of the disc spring 5 is attached to the vertical plate of the handle bracket 1, and the other side is in contact with the limit plate 6. The limit plate 6 needs to be a metal limit plate.

[0043] In this embodiment, the nylon sleeve close to the handle connecting rod 3 is denoted as the first nylon sleeve, and a limit retaining ring 13 is also arranged on the outer side thereof. The limit retaining ring 13 is also a metal retaining ring. Both the first nylon sleeve and the limit retaining ring 13 are sleeved on the large diameter section of the angle sensor 12. The nylon sleeve close to the disc spring 5 is denoted as the second nylon sleeve. The disc spring 5, the limit plate 6, the second nylon sleeve, and the connecting bracket 7 are sequentially coaxially sleeved on the small diameter section of the angle sensor 12 and fixed axially by corresponding long bolts.

[0044] For convenient installation and cooperation, the limit plate 6 is set as a disc-shaped structure, and a fan-shaped area is opened on the outer edge thereof.

[0045] During operation, the handle connecting rod 3 moves back and forth, driving the connecting bracket 7, which in turn drives the angle sensor 12 fixed on the connecting bracket 7 to rotate. The angle sensor 12 drives the limit plate 6 sleeved on the angle sensor 12 to rotate, and the rotation of the limit plate 6 presses the microswitch 11; when a part outside the fan-shaped area of the limit plate contacts the microswitch, the microswitch is pressed to close, and within the fan-shaped area, the microswitch is in an open state; the sensor can collect signals and output corresponding electronic control signals according to the sensor characteristics, thereby controlling the traveling speed of the vehicle; and the connecting bracket adjusts the resistance of the handle connecting rod back and forth through the locking of the disc spring and the damping sleeve to meet the requirements of different operators for the operating force. At the same time, the torsion spring applies torque to the handle connecting rod in the middle position to reset the switch.

[0046] More specifically, the handle pressing ring 2 is fixedly connected to the handle bracket 1 by four countersunk head screws; the microswitch 11 is welded to the circuit board 10 to form a microswitch assembly. The angle sensor 12 is fixedly connected to the connecting bracket 7 by screws; secondly, the assembled microswitch assembly is fixedly connected to the connecting bracket 7 on which the angle sensor has been installed by screws, and then the nylon sleeve 4 and the metal limit retaining ring 13 are sleeved on the large-diameter end of the angle sensor 12 in sequence. The small-diameter end of the angle sensor 12 is also sleeved with the metal limit plate 6, the nylon sleeve 4, the disc spring 5 and the handle bracket 1 with the handle pressing ring 2 installed in sequence. Except for the corresponding center holes, the positioning small holes on both sides of the center holes also need to correspond one by one, and are fixedly connected at one time through the provided long bolts, thereby forming a semi-finished handle bracket.

[0047] Subsequently, the torsion spring 8, the handle connecting rod 3 and the semi-finished handle bracket that has been assembled are fixedly connected by the pin shaft 9. During the fixing process, it is necessary to make the central axis of the handle connecting rod 3 parallel to the main connecting plate 71 of the connecting bracket 7 by compressing the torsion spring 8. At this time, the handle connecting rod 3 is just in the center hole of the stroke of the handle bracket 1, and the pin shaft is tightened to complete the overall assembly.

[0048] Among them, a Z-shaped groove structure is made on the handle bracket 1, and the handle connecting rod 3 can move in the Z-shaped groove. While realizing the forward and backward rotation of the handle connecting rod, the left and right rotation of the handle connecting rod 3 is also realized. A disc spring 5 and a nylon sleeve 4 are installed between the handle bracket 1 and the connecting bracket 7. The friction force of the damping sleeve 4 is adjusted through the elasticity of the disc spring 5, so that the handle connecting rod 3 has a forward and backward degree of freedom to realize the damping function and meet the requirements of different vehicle models.

[0049] When the handle connecting rod 3 moves back and forth, it drives the connecting bracket 7, which in turn drives the angle sensor 12 fixed on the connecting bracket 7 to rotate. This further drives the limit plate 6 sleeved on the angle sensor 12 to rotate. The rotation of the limit plate 6 squeezes the microswitch 11 to close (the microswitch can be squeezed to close only when the part outside the fan-shaped area of the limit plate contacts the microswitch. Within the fan-shaped area, the microswitch is in an open state). The sensor can collect signals and output corresponding electronic control signals according to the sensor characteristics, thereby controlling the traveling speed of the vehicle.

[0050] In addition, the connecting bracket realizes the resistance adjustment of the handle connecting rod back and forth through the locking of the disc spring and the damping sleeve, adapting to the requirements of different operators for the use force. The torsion spring gives the handle rod in the middle position a torsion force to reset the switch.

[0051] For the overall structure of the electronic control handle base, the operating rod and the inverted U-shaped connecting base are integrally formed into the handle connecting rod 3, and are connected to the connecting bracket 7 through a pin shaft. The disc spring, the limit plate, the second nylon sleeve and the connecting bracket are coaxially sleeved on the small diameter section of the angle sensor in sequence, and are axially fixed by the corresponding long bolts, making the installation and disassembly more convenient. At the same time, the adoption of the nylon sleeve washer ensures a certain wear resistance.

[0052] In this patent, if terms such as "first" and "second" are used to limit components, those skilled in the art should understand that the use of "first" and "second" is only for the convenience of describing the present invention and simplifying the description, and these terms have no special meaning.

[0053] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.

[0054] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "front", "rear", "left", "right", "center", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the protection content of the present invention.

Claims

1. An electric control handle base structure assembly, including a handle bracket, a handle pressure ring with a Z-shaped groove, a handle connecting rod, an angle sensor, a connecting bracket, a torsion spring and a micro switch assembly, wherein the handle pressure ring is installed on the upper end surface of the handle bracket, and the angle sensor is fixed on the connecting bracket. Features: The handle connecting rod includes a joystick and an inverted U-shaped connecting base fixed at the bottom thereof, and a connecting hole is correspondingly opened on the U-shaped connecting base; The connecting bracket is configured as an L-shaped plate, which includes a vertically arranged main connecting plate and a horizontal plate fixed at the bottom thereof for being fixedly connected to the circuit board, and extension arms for connecting to an inverted U-shaped connecting base are also provided on both sides of the main connecting plate; During installation, the torsion spring is sleeved on the joystick and passes through the extension arm of the connecting bracket, the connecting hole of the inverted U-shaped connecting base and the torsion spring in sequence to assemble the handle connecting rod and the connecting bracket; A disc spring, a limit plate and a nylon sleeve are also installed between the handle bracket and the connecting bracket, and the nylon sleeves are arranged on both sides of the main connecting plate and respectively sleeved on the angle sensor, while the limit plate contact is arranged above the micro switch assembly and fixedly sleeved on the angle sensor and rotates synchronously with it; One side of the disc spring is in contact with the vertical plate of the handle bracket, and the other side is in contact with the limiting plate.

2. The electric control handle base structure assembly according to claim 1, characterized in that: The limiting plate is set as a disc-shaped structure, and a fan-shaped area is opened on its outer edge.

3. The electric control handle base structure assembly according to claim 1, characterized in that: The nylon sleeve close to the handle connecting rod is marked as the first nylon sleeve, and a limit retaining ring is also provided on the outer side thereof. The first nylon sleeve and the limit retaining ring are both sleeved on the large diameter section of the angle sensor.

4. The electric control handle base structure assembly according to claim 1, characterized in that: The nylon sleeve close to the disc spring is marked as the second nylon sleeve. The disc spring, the limit plate, the second nylon sleeve and the connecting bracket are coaxially sleeved on the small diameter section of the angle sensor in sequence and fixed axially by corresponding long bolts.

5. An electric control handle base structure assembly according to any one of claims 1 to 4, characterized in that: The upper end surface of the handle bracket is provided with a Z-shaped groove corresponding to the handle pressing ring.

6. The electric control handle base structure assembly according to claim 5, characterized in that: The limiting plate is a metal limiting plate.

7. The electric control handle base structure assembly according to claim 3, characterized in that: The limit retaining ring is made of metal.

Citation Information

Patent Citations

  • Electric control type handle base structure assembly

    CN218101059U