Novel high-temperature-resistant radio frequency connector

By introducing tungsten copper alloy inner conductor, titanium alloy contacts and LCP insulation layer, as well as nickel-based alloy shielding layer and alumina ceramic shell into the radio frequency connector, the performance degradation of the radio frequency connector in high temperature environments is solved, stable electrical transmission and electromagnetic shielding are achieved, and the reliability and safety of the communication system are improved.

CN223052410UActive Publication Date: 2025-07-01ZHENJIANG BROS ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422250770.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-01
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The lack of high-temperature resistant structure of existing radio frequency connectors leads to significant decline in performance in high-temperature environments, including unstable signal transmission, poor electrical contact, and failure of insulation materials, which affects the stability and reliability of the communication system and may even lead to equipment damage and data loss.

Method used

The first functional layer of the inner conductor of tungsten copper alloy, the titanium alloy contacts and the LCP insulation layer, as well as the nickel-based alloy shielding layer and the second functional layer of the alumina ceramic shell, is used to form a new high-temperature resistant radio frequency connector to ensure that the electrical transmission channel is unobstructed, the mechanical properties are stable and electromagnetic shielded under a high temperature environment.

Benefits of technology

It improves the high temperature resistance of the radio frequency connector, reduces the risk of signal attenuation and poor contact, prevents damage to internal electrical components, provides stable electrical contact and electromagnetic shielding, and avoids safety hazards such as electrical short circuits and leakage.

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Abstract

The utility model provides a high temperature resistant novel radio frequency connector, which comprises a radio frequency connector body, the radio frequency connector body comprises a tungsten copper alloy inner conductor, a first functional layer and a second functional layer, the first functional layer comprises a titanium alloy contact piece and an LCP insulating layer, and the second functional layer comprises a tungsten copper alloy outer conductor. And the second functional layer comprises a nickel-based alloy shielding layer and an aluminum oxide ceramic shell. Through the cooperation of the tungsten copper alloy inner conductor, the first functional layer and the second functional layer, the high temperature resistance of the radio frequency connector body can be obviously improved, a stable and reliable working environment is provided for the radio frequency connector body, the titanium alloy contact piece can still keep good mechanical performance and electrical performance in a high temperature environment, and the service life of the titanium alloy contact piece is prolonged. According to the radio frequency connector, the contact part can still keep stable electrical contact when the radio frequency connector body is in a high-frequency vibration and impact environment, the risk of performance reduction caused by poor contact is reduced, external heat can be effectively isolated by the LCP insulating layer, and damage of high temperature to electrical elements is prevented.
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Description

Technical Field

[0001] The utility model relates to a new type of high-temperature resistant radio frequency connector, belonging to the technical field of radio frequency connectors. Background Art

[0002] A radio frequency connector is an electronic component used for radio frequency signal transmission, and is widely used in fields such as communication equipment, radio equipment, microwave equipment, and aerospace. They can provide reliable electrical connections in the high-frequency range, usually having low insertion loss and reflection loss. The designs of radio frequency connectors are diverse, including coaxial connectors, waveguide connectors, etc., which can meet the frequency and power requirements of different systems and ensure the stability and performance of signal transmission.

[0003] For example, the publication number CN209981524U discloses a radio frequency connector, which includes a housing, and a counterweight is detachably installed on the rear end face of the housing. For the above radio frequency connector, by installing a counterweight on the rear end face of the housing, the weight of the threaded head is balanced, the function of balancing the center of gravity is realized, and the processing accuracy is improved; the detachable connection between the counterweight and the housing is not only convenient for installation and disassembly, but also the removed counterweight can be recycled, thereby saving processing costs.

[0004] This radio frequency connector lacks a high-temperature resistant structure, resulting in an unsatisfactory overall high-temperature resistant effect, which will cause a significant decline in its performance in a high-temperature environment, including problems such as unstable signal transmission, poor electrical contact, and failure of insulating materials. This will not only seriously affect the stability and reliability of the communication system, but may also lead to equipment damage, data loss, and even system paralysis, bringing great inconvenience and safety hazards to use.

[0005] Therefore, a new type of high-temperature resistant radio frequency connector is proposed. Summary of the Utility Model

[0006] In view of this, the utility model provides a new type of high-temperature resistant radio frequency connector to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.

[0007] The technical solution of the utility model is realized as follows: A new type of high-temperature resistant radio frequency connector includes a radio frequency connector body, and the radio frequency connector body includes a tungsten copper alloy inner conductor, a first functional layer, and a second functional layer. The first functional layer includes a titanium alloy contact part and an LCP insulating layer, and the second functional layer includes a nickel-based alloy shielding layer and an alumina ceramic housing.

[0008] Further preferably, the first functional layer is disposed on the outer surface of the tungsten copper alloy inner conductor, and the second functional layer is disposed on the outer surface of the first functional layer.

[0009] Further preferably, the titanium alloy contact is disposed on the outer surface of the tungsten copper alloy inner conductor, and the LCP insulating layer is disposed on the outer surface of the titanium alloy contact.

[0010] Further preferably, the nickel-based alloy shielding layer is disposed on the outer surface of the LCP insulating layer, and the alumina ceramic housing is disposed on the outer surface of the nickel-based alloy shielding layer.

[0011] Further preferably, the titanium alloy contact and the LCP insulating layer have the same thickness, and the thickness is both.mm-.mm.

[0012] Further preferably, the nickel-based alloy shielding layer and the alumina ceramic housing have the same thickness, and the thickness is both.mm-.mm.

[0013] Due to the adoption of the above technical solutions in the embodiments of the present utility model, it has the following advantages:

[0014] First, the present utility model provides a first functional layer including a titanium alloy contact and an LCP insulating layer. Among them, the titanium alloy contact can still maintain good mechanical properties and electrical properties in a high-temperature environment, ensuring that the contact part can still maintain stable electrical contact in a high-frequency vibration and impact environment, reducing the risk of performance degradation caused by poor contact. The LCP insulating layer has excellent high-temperature resistance performance, can effectively isolate external heat, prevent damage to internal electrical components caused by high temperature, and its low dielectric constant and dielectric loss also help to reduce signal attenuation and interference, improving the performance of the RF connector body.

[0015] Second, the present utility model provides a second functional layer including a nickel-based alloy shielding layer and an alumina ceramic housing. Among them, the nickel-based alloy shielding layer has good high-temperature resistance and oxidation resistance, can effectively reflect and absorb external heat, reduce the temperature inside the RF connector body, and its excellent oxidation resistance can also ensure that the shielding layer can still maintain stable performance in a high-temperature environment, providing good electromagnetic shielding for the RF connector body. The alumina ceramic housing can provide a strong and high-temperature-resistant protective shell for the RF connector body, ensuring that the RF connector body can still maintain stable mechanical properties and electrical properties in a high-temperature environment. In addition, its excellent electrical insulation performance can effectively prevent safety hazards such as electrical short circuits and electric leakage.

[0016] Third, by providing a tungsten copper alloy inner conductor in the present utility model, it can be ensured that in an extremely high-temperature environment, the electrical transmission channel inside the RF connector body can still remain unobstructed, reducing signal attenuation and distortion caused by high temperature.

[0017] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for use in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0020] Figure 2 is a schematic cross-sectional structure diagram of the RF connector body of the present utility model;

[0021] Figure 3 is a schematic structure diagram of the first functional layer of the present utility model;

[0022] Figure 4 is a schematic structure diagram of the second functional layer of the present utility model.

[0023] Reference numerals: 1, RF connector body; 11, tungsten copper alloy inner conductor; 12, first functional layer; 1201, titanium alloy contact; 1202, LCP insulating layer; 13, second functional layer; 1301, nickel-based alloy shielding layer; 1302, alumina ceramic housing. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0025] The following will describe the embodiments of the present utility model in detail with reference to the accompanying drawings.

[0026] Embodiment 1

[0027] As Figures 1-4As shown in the figure, an embodiment of the present utility model provides a novel high-temperature-resistant radio frequency connector, which includes a radio frequency connector body 1. The radio frequency connector body 1 includes a tungsten copper alloy inner conductor 11, a first functional layer 12 and a second functional layer 13. The first functional layer 12 includes a titanium alloy contact 1201 and an LCP insulating layer 1202. The second functional layer 13 includes a nickel-based alloy shielding layer 1301 and an alumina ceramic outer shell 1302. The first functional layer 12 is disposed on the outer surface of the tungsten copper alloy inner conductor 11, the second functional layer 13 is disposed on the outer surface of the first functional layer 12, the titanium alloy contact 1201 is disposed on the outer surface of the tungsten copper alloy inner conductor 11, and the LCP insulating layer 1202 is disposed on the outer surface of the titanium alloy contact 1201.

[0028] By providing the tungsten copper alloy inner conductor 11, it can ensure that the electrical transmission channel inside the radio frequency connector body 1 remains unobstructed in an extremely high-temperature environment, reducing signal attenuation and distortion caused by high temperature. By providing the first functional layer 12, the overall high-temperature resistance performance can be effectively improved. Among them, the titanium alloy contact 1201 can still maintain good mechanical and electrical properties in a high-temperature environment, ensuring that the contact part can still maintain stable electrical contact in a high-frequency vibration and impact environment, reducing the risk of performance degradation caused by poor contact. The LCP insulating layer 1202 has excellent high-temperature resistance performance, can effectively isolate external heat, prevent damage to internal electrical components caused by high temperature, and its low dielectric constant and dielectric loss also help to reduce signal attenuation and interference, improving the performance of the radio frequency connector body 1.

[0029] Embodiment 2

[0030] In one embodiment, the nickel-based alloy shielding layer 1301 is disposed on the outer surface of the LCP insulating layer 1202, the alumina ceramic outer shell 1302 is disposed on the outer surface of the nickel-based alloy shielding layer 1301. The thicknesses of the titanium alloy contact 1201 and the LCP insulating layer 1202 are the same, and the thicknesses are both 1.1 mm - 1.2 mm. The thicknesses of the nickel-based alloy shielding layer 1301 and the alumina ceramic outer shell 1302 are the same, and the thicknesses are both 0.5 mm - 0.6 mm.

[0031] By setting the second functional layer 13, the overall high-temperature resistance performance can be further improved. Among them, the nickel-based alloy shielding layer 1301 has good high-temperature resistance and oxidation resistance, can effectively reflect and absorb external heat, reduce the temperature inside the RF connector body 1, and its excellent oxidation resistance can also ensure that the shielding layer can still maintain stable performance in a high-temperature environment, providing good electromagnetic shielding for the RF connector body 1. The alumina ceramic shell 1302 can provide a solid and high-temperature-resistant protective shell for the RF connector body 1, ensuring that the RF connector body 1 can still maintain stable mechanical and electrical properties in a high-temperature environment. In addition, its excellent electrical insulation performance can effectively prevent safety hazards such as electrical short circuits and leakage.

[0032] When the utility model is working: the tungsten-copper alloy inner conductor 11 can ensure that the electrical transmission channel inside the RF connector body 1 remains unobstructed in an extremely high-temperature environment, reducing signal attenuation and distortion caused by high temperature. The titanium alloy contact member 1201 can still maintain good mechanical and electrical properties in a high-temperature environment, ensuring that the contact part can still maintain stable electrical contact in a high-frequency vibration and impact environment, reducing the risk of performance degradation caused by poor contact. The LCP insulating layer 1202 has excellent high-temperature resistance performance, can effectively isolate external heat, prevent damage to internal electrical components caused by high temperature, and its low dielectric constant and dielectric loss are also helpful for reducing signal attenuation and interference, improving the performance of the RF connector body 1. The nickel-based alloy shielding layer 1301 has good high-temperature resistance and oxidation resistance, can effectively reflect and absorb external heat, reduce the temperature inside the RF connector body 1, and its excellent oxidation resistance can also ensure that the shielding layer can still maintain stable performance in a high-temperature environment, providing good electromagnetic shielding for the RF connector body 1. The alumina ceramic shell 1302 can provide a solid and high-temperature-resistant protective shell for the RF connector body 1, ensuring that the RF connector body 1 can still maintain stable mechanical and electrical properties in a high-temperature environment. In addition, its excellent electrical insulation performance can effectively prevent safety hazards such as electrical short circuits and leakage. Through the cooperation of the tungsten-copper alloy inner conductor 11, the first functional layer 12 and the second functional layer 13, the high-temperature resistance performance of the RF connector body 1 can be significantly improved, jointly providing a stable and reliable working environment for the RF connector body 1.

[0033] The above is only the specific implementation manner of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model can easily think of various changes or substitutions, and these should all be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.

Claims

1. A new type of high temperature resistant radio frequency connector, comprising a radio frequency connector body (1), characterized in that: The radio frequency connector body (1) comprises a tungsten-copper alloy inner conductor (11), a first functional layer (12) and a second functional layer (13), the first functional layer (12) comprising a titanium alloy contact piece (1201) and an LCP insulating layer (1202), and the second functional layer (13) comprising a nickel-based alloy shielding layer (1301) and an alumina ceramic shell (1302).

2. A new type of high temperature resistant radio frequency connector according to claim 1, characterized in that: The first functional layer (12) is arranged on the outer surface of the tungsten-copper alloy inner conductor (11), and the second functional layer (13) is arranged on the outer surface of the first functional layer (12).

3. A new type of high temperature resistant radio frequency connector according to claim 1, characterized in that: The titanium alloy contact piece (1201) is arranged on the outer surface of the tungsten-copper alloy inner conductor (11), and the LCP insulating layer (1202) is arranged on the outer surface of the titanium alloy contact piece (1201).

4. A new type of high temperature resistant radio frequency connector according to claim 1, characterized in that: The nickel-based alloy shielding layer (1301) is arranged on the outer surface of the LCP insulating layer (1202), and the alumina ceramic shell (1302) is arranged on the outer surface of the nickel-based alloy shielding layer (1301).

5. The high temperature resistant new radio frequency connector according to claim 1, characterized in that: The titanium alloy contact piece (1201) and the LCP insulating layer (1202) have the same thickness, and both have a thickness of 1.1 mm to 1.2 mm.

6. A new type of high temperature resistant radio frequency connector according to claim 1, characterized in that: The nickel-based alloy shielding layer (1301) and the alumina ceramic shell (1302) have the same thickness, and both have a thickness of 0.5 mm to 0.6 mm.

Citation Information

Patent Citations

  • Radio frequency connector

    CN209981524U