Plasma furnace multi-station device with protection structure
By introducing crushing and conveying mechanisms and vibration mechanisms into the plasma furnace, the blockage problem caused by waste accumulation is solved, the service life of the plasma furnace is extended and the processing efficiency is improved.
Patent Information
- Application Number
- CN202422217450.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-11
AI Technical Summary
When existing plasma furnaces deal with waste, the waste is prone to accumulate in the feed pipe and cause blockage, which in turn causes local overheating, damage the furnace and affects the service life.
A plasma furnace multi-station device with a protective structure is designed, including a crushing rod and a screw conveying rod, which is driven by a motor to crush and convey waste to avoid accumulation, and to clear the feed pipe and slag outlet through a vibrating mechanism to prevent blockage.
Effectively prevent the feed pipe from being blocked, avoid local overheating, extend the service life of the plasma furnace, and improve the incineration efficiency and ash discharge efficiency.
Smart Images

Figure CN223053158U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasma furnaces, and particularly relates to a multi-station device of a plasma furnace with a protection structure. Background Technique
[0002] Plasma, also called plasma, is an ionized gaseous substance composed of positive and negative ions generated after some electrons are stripped from atoms and atomic groups. It is a macroscopic electrically neutral ionized gas with a scale larger than the Debye length. Its movement is mainly dominated by electromagnetic force and exhibits significant collective behavior. Plasma is a good conductor of electricity. By using a cleverly designed magnetic field, plasma can be captured, moved and accelerated. The development of its physics provides new technologies and processes for the further development of sciences such as materials, energy, information, environmental space, space physics, and geophysics. A plasma furnace is a device containing non-solid, liquid or gaseous plasma. The working principle of a plasma furnace mainly depends on the high-temperature characteristics of plasma. When a strong current passes through an inert gas such as nitrogen, the gas will be ionized to form plasma, and at this time its temperature can rise to several thousand degrees. It has high energy utilization rate and processing efficiency, and is particularly suitable for treating fly ash after waste incineration, electronic waste, liquid or gaseous toxic and hazardous waste, etc.
[0003] In the prior art, when treating waste with a plasma furnace, the waste is usually directly put into the plasma furnace and ignited by a plasma torch to realize the incineration of the waste. Since the waste cannot be well crushed or the feed pipe cannot be dredged when the waste enters, the waste is likely to accumulate in the feed pipe during the feeding process, which is likely to cause the feed pipe to be blocked, and thus is likely to cause problems such as local overheating, which is likely to cause damage to the plasma furnace and is not conducive to ensuring the service life of the plasma furnace. Therefore, in order to solve the above problems, a multi-station device of a plasma furnace with a protection structure is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a multi-station device of a plasma furnace with a protection structure to solve the problems mentioned in the above background technique, that is, since the waste cannot be well crushed or the feed pipe cannot be dredged when the waste enters, the waste is likely to accumulate in the feed pipe during the feeding process, which is likely to cause the feed pipe to be blocked, and thus is likely to cause problems such as local overheating, which is likely to cause damage to the plasma furnace and is not conducive to ensuring the service life of the plasma furnace.
[0005] To achieve the above object, the present utility model provides the following technical solutions: A multi-station device of a plasma furnace with a protection structure, including a furnace body, the furnace body includes a base, a rotating rod is movably connected to the inner side of the base, a bottom plate is fixedly connected to the top end of the rotating rod, the bottom plate is movable inside the base, a first motor is fixedly installed inside the base, one end of the rotating rod away from the bottom plate is fixedly connected to the output end of the first motor, a furnace is fixedly installed on the top end of the bottom plate, a feed pipe is fixedly connected to the inner side of the furnace, a synthesis gas outlet is fixedly connected to the top end of the furnace, an air blowing port is arranged inside the furnace, a plasma torch is installed inside the furnace, and a slag outlet is fixedly connected to the surface of the furnace;
[0006] A protection mechanism is arranged inside the feed pipe, the protection mechanism includes a feed port, the feed port is fixedly connected to the surface of the feed pipe, a rotating rod is movably connected to the inner side of the feed pipe, a second motor is fixedly installed at the top end of the feed pipe, a crushing rod is fixedly connected to the surface of the rotating rod, a fixing rod is fixedly connected to the inner wall of the feed pipe, a connecting block is fixedly connected to the surface of the fixing rod, and a screw conveyor is movably connected to the inside of the connecting block.
[0007] Preferably, two groups of feed ports are fixedly connected to the feed pipe, the rotating rod is fixedly connected to the output end of the second motor, and twenty-four groups of crushing rods are fixedly connected to the rotating rod.
[0008] Preferably, one end of the fixing rod is fixedly connected to the connecting block, the other end of the fixing rod is fixedly connected to the feed pipe, and the screw conveyor is fixedly connected to the bottom end of the rotating rod.
[0009] Preferably, a slag discharging mechanism is arranged on the surface of the furnace, the slag discharging mechanism includes a fixing plate, the fixing plate is fixedly connected to the surface of the furnace, a movable rod is movably connected to the inside of the fixing plate, a pulling plate is fixedly connected to the surface of the movable rod, a fixing block is fixedly connected to the end of the movable rod away from the pulling plate, a rubber block is fixedly connected to the surface of the fixing block, a spring is fixedly connected to the surface of the fixing plate, and a rubber pad is fixedly connected to the surface of the fixing block.
[0010] Preferably, one end of the spring is fixedly connected to the fixing plate, and the other end of the spring is fixedly connected to the pulling plate.
[0011] Preferably, two groups of rubber pads are fixedly connected to the end of the fixing block away from the rubber block, and the rubber pads are movably connected to the inside of the fixing plate.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] 1. Through the setting of the feed inlet, waste can enter the feed pipe. By driving the rotating rod to rotate with the second motor, the crushing rod rotates to crush the waste, thereby reducing the volume of the waste and making the waste more fragmented. This can prevent the waste from accumulating in the feed pipe, facilitating the better fall of the waste. At the same time, through the setting of the spiral conveyor rod, it can rotate during the rotation of the rotating rod, thereby realizing the transportation of the waste and the dredging of the feed pipe, enabling the waste to be stably discharged from the bottom of the feed pipe, ensuring the stability of the feeding, preventing the feed pipe from being blocked, avoiding local overheating, reducing the damage to the furnace, and being beneficial to extending the service life of the furnace.
[0014] 2. By pulling the pull plate, the movable rod can move inside the fixed plate and drive the fixed block to move accordingly. With the setting of the spring, the fixed block can be reset to strike the furnace. The vibration generated by the strike can prevent the ash residue from congesting at the bottom of the furnace, facilitating the better discharge of the ash residue through the slag outlet, and improving the efficiency and effect of the ash residue discharge. Brief Description of the Drawings
[0015] Figure 1 It is a front view structural schematic diagram of the present utility model;
[0016] Figure 2 It is a front view exploded sectional structural schematic diagram of the present utility model;
[0017] Figure 3 It is a front view exploded sectional structural schematic diagram of the furnace and the feed pipe of the present utility model;
[0018] Figure 4 It is a front view exploded sectional structural schematic diagram of the crushing rod and the spiral conveyor rod of the present utility model;
[0019] Figure 5 It is a side view exploded structural schematic diagram of the movable rod and the fixed block of the present utility model.
[0020] In the figure: 1. Base; 11. Rotating rod; 12. Bottom plate; 13. First motor; 14. Furnace; 15. Feed pipe; 16. Syngas outlet; 17. Air inlet; 18. Plasma torch; 19. Slag outlet; 2. Feed inlet; 21. Rotating rod; 22. Second motor; 23. Crushing rod; 24. Fixed rod; 25. Connecting block; 26. Spiral conveyor rod; 3. Fixed plate; 31. Movable rod; 32. Pull plate; 33. Fixed block; 34. Rubber block; 35. Spring; 36. Rubber pad. Detailed Description of the Preferred Embodiment
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1-5 , an embodiment provided by the present invention:
[0023] The first motor 13 and the second motor 22 used in this application are products that can be directly purchased on the market. Their principles and connection methods are all prior arts well-known to those skilled in the art, so they will not be elaborated here.
[0024] A multi-station device for a plasma furnace with a protection structure, including a furnace body. The furnace body includes a base 1. The inside of the base 1 is movably connected with a rotating rod 11. The top end of the rotating rod 11 is fixedly connected with a bottom plate 12. The bottom plate 12 moves inside the base 1. A first motor 13 is fixedly installed inside the base 1. One end of the rotating rod 11 away from the bottom plate 12 is fixedly connected to the output end of the first motor 13. A furnace 14 is fixedly installed at the top end of the bottom plate 12. A feed pipe 15 is fixedly connected inside the furnace 14. A synthesis gas outlet 16 is fixedly connected to the top end of the furnace 14. An air injection port 17 is arranged inside the furnace 14. A plasma torch 18 is installed inside the furnace 14. A slag outlet 19 is fixedly connected to the surface of the furnace 14. By putting waste into the inside of the furnace 14, high-temperature incineration of the waste can be realized through the plasma torch 18. The incinerated ash can be discharged through the slag outlet 19. The furnace 14 is arranged in three groups, which can improve the efficiency of waste treatment. At the same time, the operation of the first motor 13 drives the rotating rod 11 to rotate, so that the rotating rod 11 can drive the bottom plate 12 to rotate, and then the furnace 14 on the bottom plate 12 can be switched, which can ensure the continuity of waste incineration;
[0025] A protection mechanism is provided inside the feed pipe 15. The protection mechanism includes a feed inlet 2 which is fixedly connected to the surface of the feed pipe 15. A rotating rod 21 is movably connected inside the feed pipe 15. A second motor 22 is fixedly installed at the top of the feed pipe 15. A crushing rod 23 is fixedly connected to the surface of the rotating rod 21. A fixing rod 24 is fixedly connected to the inner wall of the feed pipe 15. A connecting block 25 is fixedly connected to the surface of the fixing rod 24. A spiral conveyor rod 26 is movably connected inside the connecting block 25. Through the setting of the spiral conveyor rod 26, it can rotate under the action of the rotating rod 21. The rotation of the spiral conveyor rod 26 can convey the waste inside the feed pipe 15, so that the waste can be stably discharged from the bottom of the feed pipe 15, thereby ensuring the stability of feeding, and avoiding unnecessary damage to the furnace 14 caused by the retention of waste in the feed pipe 15, and realizing the protection of the furnace 14.
[0026] Further, the feed inlet 2 is fixedly connected to the feed pipe 15 in two groups. The rotating rod 21 is fixedly connected to the output end of the second motor 22. The crushing rod 23 is fixedly connected to the rotating rod 21 in twenty-four groups. Through the setting of the feed inlet 2, the inside of the feed pipe 15 can be fed, facilitating the waste to enter the feed pipe 15 and be crushed by the crushing rod 23, reducing the volume of the waste and making the size of the waste more uniform, so that the waste can be better incinerated.
[0027] Further, one end of the fixing rod 24 is fixedly connected to the connecting block 25, and the other end of the fixing rod 24 is fixedly connected to the feed pipe 15. The spiral conveyor rod 26 is fixedly connected to the bottom end of the rotating rod 21. Through the setting of the fixing rod 24 and the connecting block 25, the spiral conveyor rod 26 can be supported and limited, making the spiral conveyor rod 26 more stable when rotating.
[0028] Further, a slag discharging mechanism is provided on the surface of the furnace 14. The slag discharging mechanism includes a fixing plate 3 which is fixedly connected to the surface of the furnace 14. An activity rod 31 is movably connected inside the fixing plate 3. A pulling plate 32 is fixedly connected to the surface of the activity rod 31. A fixing block 33 is fixedly connected to the end of the activity rod 31 away from the pulling plate 32. A rubber block 34 is fixedly connected to the surface of the fixing block 33. A spring 35 is fixedly connected to the surface of the fixing plate 3. A rubber pad 36 is fixedly connected to the surface of the fixing block 33. Through the activity of the activity rod 31 inside the fixing plate 3 and in cooperation with the elastic property of the spring 35, the fixing block 33 can be reset after moving away from the furnace 14 and strike the furnace 14, so that the vibration generated by the strike can accelerate the discharge of the ash slag and avoid the congestion of the ash slag at the bottom of the furnace 14.
[0029] Further, one end of the spring 35 is fixedly connected to the fixed plate 3, and the other end of the spring 35 is fixedly connected to the pull plate 32. By providing the spring 35, it can play a role in resetting the pull plate 32. Furthermore, under the action of the movable rod 31 driving the pull plate 32, the fixed block 33 can be driven to reset accordingly, realizing that the fixed block 33 knocks on the furnace 14, so that the ash can be better discharged through the slag outlet 19.
[0030] Further, two groups of the rubber pads 36 are fixedly connected to one end of the fixed block 33 away from the rubber block 34. The rubber pads 36 are movably connected to the inner side of the fixed plate 3. By providing the rubber pads 36, the movement of the fixed block 33 can be limited, ensuring that the fixed block 33 can drive the rubber block 34 to move stably, and further realizing the knocking of the fixed block 33 on the furnace 14.
[0031] Working principle: During use, the waste is put into the feed pipe 15 through the feed inlet 2. The second motor 22 is electrically connected by an external power supply. The staff starts the second motor 22 by pressing the switch. The second motor 22 rotates to drive the rotating rod 21 to rotate. The crushing rod 23 can rotate accordingly under the action of the rotating rod 21 and crush the waste, which can reduce the volume of the waste. The spiral conveyor rod 26 will rotate accordingly under the action of the rotating rod 21, and then the crushed waste can be conveyed, so that the waste can be stably discharged from the bottom of the feed pipe 15, and the dredging of the feed pipe 15 can be realized;
[0032] By pulling the pull plate 32, the movable rod 31 will move inside the fixed plate 3 under the action of the pull plate 32. The fixed block 33 will drive the rubber block 34 to move accordingly under the action of the movable rod 31. At this time, the spring 35 is in a stretched state, realizing the movement of the rubber pad 36 inside the fixed plate 3. Then release the pull plate 32, and the pull plate 32 will reset under the elastic return action of the spring 35. Furthermore, the movable rod 31 drives the fixed block 33 to reset accordingly, realizing that the fixed block 33 knocks on the furnace 14. Furthermore, the vibration generated by the knocking can prevent the ash from congesting at the bottom of the furnace 14 and is more convenient for the discharge of the ash.
[0033] The above is only the preferred embodiment of the present invention and does not impose any form of limitation on the present invention; any ordinary technician in the industry can smoothly implement the present invention as shown in the accompanying drawings of the specification and the above; however, any minor changes, modifications and evolutions made by those familiar with the professional technology within the scope of the technical solution of the present invention by using the technical content disclosed above are equivalent embodiments of the present invention; at the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A plasma furnace multi-station device with a protective structure, comprising a furnace body, the furnace body comprising a base (1), a rotating rod (11) is movably connected to the inner side of the base (1), the top end of the rotating rod (11) is fixedly connected to a bottom plate (12), the bottom plate (12) is movably on the inner side of the base (1), a first motor (13) is fixedly installed on the inner side of the base (1), one end of the rotating rod (11) away from the bottom plate (12) is fixedly connected to the output end of the first motor (13), a furnace (14) is fixedly installed on the top end of the bottom plate (12), a feed pipe (15) is fixedly connected to the inner side of the furnace (14), a synthesis gas outlet (16) is fixedly connected to the top end of the furnace (14), a blast port (17) is arranged on the inner side of the furnace (14), a plasma torch (18) is installed on the inner side of the furnace (14), and a slag outlet (19) is fixedly connected to the surface of the furnace (14); It is characterized in that A protective mechanism is provided on the inner side of the feed pipe (15), and the protective mechanism comprises a feed port (2), the feed port (2) is fixedly connected to the surface of the feed pipe (15), the inner side of the feed pipe (15) is movably connected to a rotating rod (21), the top end of the feed pipe (15) is fixedly mounted with a second motor (22), the surface of the rotating rod (21) is fixedly connected to a crushing rod (23), the inner wall of the feed pipe (15) is fixedly connected to a fixed rod (24), the surface of the fixed rod (24) is fixedly connected to a connecting block (25), and the inner side of the connecting block (25) is movably connected to a spiral conveying rod (26).
2. The plasma furnace multi-station device with a protective structure according to claim 1, characterized in that: The feed ports (2) are in two groups and fixedly connected to the feed pipe (15); the rotating rods (21) are in fixedly connected to the output end of the second motor (22); and the crushing rods (23) are in twenty-four groups and fixedly connected to the rotating rods (21).
3. The plasma furnace multi-station device with a protective structure according to claim 1, characterized in that: One end of the fixed rod (24) is fixedly connected to the connecting block (25), the other end of the fixed rod (24) is fixedly connected to the feeding pipe (15), and the spiral conveying rod (26) is fixedly connected to the bottom end of the rotating rod (21).
4. The plasma furnace multi-station device with a protective structure according to claim 1, characterized in that: The surface of the furnace (14) is provided with a slag discharge mechanism, the slag discharge mechanism comprising a fixed plate (3), the fixed plate (3) is fixedly connected to the surface of the furnace (14), a movable rod (31) is movably connected to the inner side of the fixed plate (3), a pull plate (32) is fixedly connected to the surface of the movable rod (31), a fixed block (33) is fixedly connected to the end of the movable rod (31) away from the pull plate (32), a rubber block (34) is fixedly connected to the surface of the fixed block (33), a spring (35) is fixedly connected to the surface of the fixed plate (3), and a rubber pad (36) is fixedly connected to the surface of the fixed block (33).
5. The plasma furnace multi-station device with a protective structure according to claim 4, characterized in that: One end of the spring (35) is fixedly connected to the fixed plate (3), and the other end of the spring (35) is fixedly connected to the pulling plate (32).
6. The plasma furnace multi-station device with a protective structure according to claim 4, characterized in that: The rubber pads (36) are in two groups and are fixedly connected to one end of the fixing block (33) away from the rubber block (34). The rubber pads (36) are movably connected to the inner side of the fixing plate (3).