Icebreaking equipment

Abstract

The utility model discloses ice breaking equipment which comprises a first conveying belt, a barrel turning mechanism, an extruding mechanism, a second conveying belt and a pushing mechanism. An uncovering mechanism is arranged on the front side or the rear side of the first conveying belt and comprises an electric lifting rod, a rotating seat, a cross rod and an uncovering manipulator; the can overturning mechanism comprises a fixing frame arranged on the right side of the first conveying belt, an overturning base arranged on the fixing frame and an electric clamping arm arranged on the overturning base. The extrusion mechanism comprises an extrusion container arranged on the right side of the barrel overturning mechanism and an extrusion assembly arranged in the extrusion container, and the extrusion assembly comprises an electric rotating wheel arranged in the extrusion container; the second conveying belt is arranged on the front side of the right end of the first conveying belt. The conveying direction of the second conveying belt is perpendicular to the first conveying belt. The pushing mechanism is arranged on the rear side of the right end of the first conveying belt and comprises a stand column, a plurality of electric push rods and a buffer head. In conclusion, the device has the advantages of novel structure, convenience in use, stability, high efficiency and the like.

Description

Technical Field

[0001] The utility model belongs to the technical field of production equipment, and particularly relates to an ice-breaking device. Background Art

[0002] Hard frozen juice usually refers to juice that has been processed by freezing technology. This treatment method can quickly freeze the water in the juice, thereby maintaining the freshness and taste of the juice. Hard frozen juice can be divided into two types: one is to freeze the fresh juice directly, and the other is to freeze the juice after concentrating it. The characteristics of hard frozen juice are that it has a firmer taste and a longer shelf life, making it suitable for long-term storage and transportation.

[0003] Ice breaking equipment for hard frozen juice usually includes specially designed ice crushers or ice cube crushers. These devices can process hard frozen juice ice cubes and quickly crush them into smaller particles for further use or processing. However, the current ice breaking equipment is not automated enough. It is necessary to manually open the barrel and send the frozen material in the barrel to the ice breaking equipment for crushing, which has high labor costs and low efficiency. Utility Model Content

[0004] In view of the above-mentioned problems, the purpose of the utility model is to provide an ice-breaking device which can realize automatic breaking of frozen materials in a barrel.

[0005] The technical solution of the utility model is: an ice breaking device, comprising:

[0006] A first conveyor belt, used for conveying a material barrel, wherein a cover opening mechanism is provided on the front side or the rear side of the first conveyor belt, and the cover opening mechanism is used for opening an upper cover of the material barrel;

[0007] The barrel turning mechanism comprises a fixing frame arranged on the right side of the first conveyor belt, a turning seat arranged on the fixing frame and an electric clamping arm arranged on the turning seat, wherein the electric clamping arm is used to clamp and fix the barrel transmitted to the right end of the first conveyor belt, and turn it under the drive of the turning seat;

[0008] The extrusion mechanism comprises an extrusion container arranged on the right side of the barrel turning mechanism and an extrusion assembly arranged inside the extrusion container, wherein the feed port of the extrusion container corresponds to the upper port of the turned barrel and is used to receive the material in the barrel, and the extrusion assembly is used to squeeze and crush the received material;

[0009] A second conveyor belt, arranged in front of the right end of the first conveyor belt, and the conveying direction of the second conveyor belt is perpendicular to that of the first conveyor belt;

[0010] A pushing mechanism is arranged at the rear side of the right end of the first conveyor belt, and is used to push the material barrel on the first conveyor belt to the second conveyor belt.

[0011] Further, the lid opening mechanism includes:

[0012] An electric lifting rod, arranged on the front side of the first conveyor belt;

[0013] A rotating seat, arranged at the top end of the electric lifting rod;

[0014] A cross bar, connected and arranged on the rotating seat, and the cross bar is vertically arranged with respect to the electric lifting rod;

[0015] A lid opening manipulator, arranged below the distal end of the cross bar, and the lid opening manipulator is used to grasp the upper lid of the material bucket.

[0016] Further, the flipping seat includes:

[0017] Two support seats, symmetrically and fixedly arranged on the fixed frame;

[0018] Two bearings, with one of each bearing arranged on each support seat;

[0019] A rotating shaft, with the rotating shaft rotatably connected between the two bearings, and the electric clamping arm is fixedly arranged on the rotating shaft;

[0020] A servo motor, arranged on the fixed frame, and the output shaft of the servo motor is coaxially and fixedly connected to one end of the rotating shaft.

[0021] Further, the extrusion assembly includes an electric rotating wheel arranged inside the extrusion container, with a plurality of protruding extrusion pieces arranged on the edge of the electric rotating wheel, the distance between the extrusion pieces and the inner wall of the extrusion container is 0.5 - 3 cm, and the electric rotating wheel is used to drive the extrusion pieces to rotate, so as to extrude and crush the material entering the extrusion container.

[0022] Further, the pushing mechanism includes:

[0023] A column, arranged at the rear side of the right end of the first conveyor belt;

[0024] A plurality of electric push rods, arranged on the side surface of the column, and the electric push rods are arranged parallel to the second conveyor belt;

[0025] A buffer head, with one buffer head arranged at the distal end of each electric push rod.

[0026] Further, a liquid suction assembly is arranged above the right side of the first conveyor belt, and the liquid suction assembly includes:

[0027] A bearing box, fixedly arranged above the right side of the first conveyor belt;

[0028] A liquid suction pump, arranged inside the bearing box;

[0029] An electric telescopic pipe is arranged below the bearing box, and the upper end of the electric telescopic rod is connected to the liquid suction end of the liquid suction pump.

[0030] Furthermore, a collecting bucket is connected to the discharge port of the extrusion container, and the liquid discharge end of the liquid suction pump is connected to the collecting bucket.

[0031] The working method of the present utility model: The operator uses a forklift to place the material bucket at the left end of the first conveyor belt. The electric lifting rod and the rotating seat act to move the lid-opening manipulator above the material bucket, open the lid of the material bucket and move it to one side. Then the material bucket intermittently moves to the right on the first conveyor belt. When the material bucket moves below the liquid suction assembly, the electric telescopic pipe extends and penetrates into the material bucket, and the liquid suction pump sucks out the liquid material in the material bucket into the collecting bucket. Then the electric telescopic pipe shortens, and the material bucket continues to move to the right end of the first conveyor belt. Then the electric clamping arm clamps and fixes the side of the material bucket. Then the servo motor starts, drives the rotating shaft to rotate, tilts the material bucket so that the opening is above the opening of the extrusion container, and the solid material in the material bucket enters the extrusion container and is crushed by the extrusion part driven by the electric rotating wheel. The crushed material enters the collecting bucket. At the same time, the material bucket is reset to the first conveyor belt under the clamping of the electric clamping arm. Then the electric push rod of the pushing mechanism extends, pushes the material bucket onto the second conveyor belt and transports it to the next working station for processing. Repeat the above steps to process the materials in multiple material buckets.

[0032] Compared with the prior art, the beneficial effects of the present utility model are as follows: An ice-breaking device provided by the present utility model can suck out the melted liquid material in the material bucket by arranging a liquid suction assembly above the conveyor belt, avoiding its spillage during subsequent tilting actions and reducing the load on the barrel-turning mechanism. The barrel-turning mechanism can tilt the material bucket above the opening of the extrusion container, so that the material in the material bucket enters the extrusion container, is crushed by the extrusion assembly in the extrusion container and enters the collecting bucket. At the same time, a pushing mechanism is also provided, which can push the empty bucket after dumping the material onto another conveyor belt without manual bucket collection. In short, the present utility model has the advantages of novel structure, convenient use, stable and efficient operation, etc. Description of the Drawings

[0033] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0034] Figure 2 It is a top view of the present utility model.

[0035] Among them, 1 - the first conveyor belt, 2 - the material bucket, 3 - the lid-opening mechanism, 31 - the electric lifting rod, 32 - the rotating seat, 33 - the cross bar, 34 - the lid-opening manipulator, 4 - the bucket-turning mechanism, 41 - the fixing frame, 42 - the turning seat, 421 - the supporting seat, 422 - the bearing, 423 - the rotating shaft, 424 - the servo motor, 43 - the electric clamping arm, 5 - the extrusion mechanism, 51 - the extrusion container, 52 - the extrusion assembly, 521 - the electric rotating wheel, 522 - the extrusion part, 6 - the second conveyor belt, 7 - the pushing mechanism, 71 - the column, 72 - the electric push rod, 73 - the buffer head, 8 - the liquid-absorbing assembly, 81 - the bearing box, 82 - the liquid-absorbing pump, 83 - the electric telescopic tube, 9 - the aggregate bucket. Detailed implementation manners

[0036] The following combines the attached Figure 1 to the attached Figure 2 figures, and describes the detailed implementation manners of the present utility model in detail. In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is the orientation or positional relationship based on the figures shown, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0037] The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features; in the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0038] It should be noted that the circuit connections involved in the present utility model all adopt conventional circuit connection methods and do not involve any innovations.

[0039] Embodiment: As Figure 1-2 shown, an ice-breaking device includes the first conveyor belt 1, the bucket-turning mechanism 4, the extrusion mechanism 5, the second conveyor belt 6 and the pushing mechanism 7; among them,

[0040] The first conveyor belt 1 is used to transport the drum 2. An open - cover mechanism 3 is provided on the front or rear side of the first conveyor belt 1. The open - cover mechanism 3 is used to open the upper cover of the drum 2. The open - cover mechanism 3 includes an electric lifting rod 31, a rotating seat 32, a cross - bar 33, and an open - cover manipulator 34. The electric lifting rod 31 is arranged on the front side of the first conveyor belt 1. The rotating seat 32 is arranged at the top of the electric lifting rod 31. The cross - bar 33 is connected and arranged on the rotating seat 32, and the cross - bar 33 is perpendicular to the electric lifting rod 31. The open - cover manipulator 34 is arranged below the distal end of the cross - bar 33, and the open - cover manipulator 34 is used to grab the upper cover of the drum 2.

[0041] The barrel - turning mechanism 4 includes a fixed frame 41 arranged on the right side of the first conveyor belt 1, a turning seat 42 arranged on the fixed frame 41, and an electric clamping arm 43 arranged on the turning seat 42. The electric clamping arm 43 is used to clamp and fix the drum 2 transported to the right end of the first conveyor belt 1 and turn it under the drive of the turning seat 42. The turning seat 42 includes two support seats 421, two bearings 422, a rotating shaft 423, and a servo motor 424. The two support seats 421 are symmetrically and fixedly arranged on the fixed frame 41. Each support seat 421 is provided with a bearing 422. The rotating shaft 423 is rotatably connected between the two bearings 422, and the electric clamping arm 43 is fixedly arranged on the rotating shaft 423. The servo motor 424 is arranged on the fixed frame 41, and the output shaft of the servo motor 424 is coaxially and fixedly connected to one end of the rotating shaft 423.

[0042] The extrusion mechanism 5 includes an extrusion container 51 arranged on the right side of the barrel - turning mechanism 4 and an extrusion component 52 arranged inside the extrusion container 51. The feed inlet of the extrusion container 51 corresponds to the upper port of the turned - over drum 2 for receiving the material in the drum 2. The extrusion component 52 is used to extrude and crush the received material. The extrusion component 52 includes an electric rotating wheel 521 arranged inside the extrusion container 51. A plurality of protruding extrusion pieces 522 are arranged on the edge of the electric rotating wheel 521. The distance between the extrusion pieces 522 and the inner wall of the extrusion container 51 is 0.5 - 3 cm. The electric rotating wheel 521 is used to drive the extrusion pieces 522 to rotate, thereby extruding and crushing the material entering the extrusion container 51. The discharge port of the extrusion container 51 is connected to an aggregate bucket 9.

[0043] The second conveyor belt 6 is arranged on the front side of the right end of the first conveyor belt 1, and the conveying direction of the second conveyor belt 6 is perpendicular to that of the first conveyor belt 1.

[0044] The pushing mechanism 7 is arranged on the rear side of the right end of the first conveyor belt 1. The pushing mechanism 7 is used to push the drum 2 on the first conveyor belt 1 onto the second conveyor belt 6. The pushing mechanism 7 includes a column 71, a plurality of electric push rods 72, and a buffer head 73. The column 71 is arranged on the rear side of the right end of the first conveyor belt 1. The plurality of electric push rods 72 are arranged on the side of the column 71, and the electric push rods 72 are arranged parallel to the second conveyor belt 6. A buffer head 73 is arranged at the distal end of each electric push rod 72.

[0045] Above the right side of the first conveyor belt 1, there is a liquid suction assembly 8, which includes a bearing box 81, a liquid suction pump 82 and an electric telescopic pipe 83; the bearing box 81 is fixedly arranged above the right side of the first conveyor belt 1; the liquid suction pump 82 is arranged inside the bearing box 81; the electric telescopic pipe 83 is arranged below the bearing box 81, the upper end of the electric telescopic rod 83 is connected to the liquid suction end of the liquid suction pump 82, and the liquid outlet end of the liquid suction pump 82 is connected to the aggregate bucket 9.

[0046] The working method of the above embodiment is as follows: The operator uses a forklift to place the material bucket 2 at the left end of the first conveyor belt 1. The electric lifting rod 31 and the rotating seat 32 act to move the lid-opening manipulator 34 to the material bucket 2, open the lid of the material bucket 2 and move it to one side. Then the material bucket 2 intermittently moves to the right on the first conveyor belt 1. When the material bucket moves below the liquid suction assembly 8, the electric telescopic pipe 83 extends and penetrates into the material bucket 2, and the liquid suction pump 82 pumps the liquid in the material bucket 2 into the aggregate bucket 9. Then the electric telescopic pipe 83 shortens, and the material bucket 2 continues to move to the right end of the first conveyor belt 1. Then the electric clamping arm 43 clamps and fixes the side of the material bucket 2. Then the servo motor 424 starts, drives the rotating shaft 423 to rotate, tilts the material bucket 2 until the opening is above the opening of the extrusion container 51, and the solid material in the material bucket 2 enters the extrusion container 51 and is crushed by the extrusion member 522 driven by the electric rotating wheel 521. The crushed material enters the aggregate bucket 9. At the same time, the material bucket 2 is reset to the first conveyor belt 1 under the clamping of the electric clamping arm 43. Then the electric push rod 72 of the pushing mechanism 7 extends, pushes the material bucket 2 onto the second conveyor belt 6 and transports it to the next working station for processing. Repeat the above steps to process the materials in multiple material buckets 2.

[0047] No special specifications are made for the specific models of the above electronic components, and ordinary commercially available products can be selected as long as they can meet the usage requirements of the present utility model.

[0048] The specific embodiments described above further elaborate on the purpose, technical solutions and beneficial effects of the present utility model. It should be understood that the above are only specific embodiments of the present utility model and do not limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model are all included in the protection scope of the present utility model.

Claims

1. An ice-breaking device, characterized in that, Comprising: A first conveyor belt (1) for transporting a bucket (2), wherein an opening mechanism (3) is provided on the front side or the rear side of the first conveyor belt (1), and the opening mechanism (3) is used to open the upper cover of the bucket (2); A bucket turning mechanism (4), including a fixed frame (41) arranged on the right side of the first conveyor belt (1), a turning seat (42) arranged on the fixed frame (41), and an electric clamping arm (43) arranged on the turning seat (42). The electric clamping arm (43) is used to clamp and fix the bucket (2) transported to the right end of the first conveyor belt (1) and turn it driven by the turning seat (42); An extrusion mechanism (5), including an extrusion container (51) arranged on the right side of the bucket turning mechanism (4), and an extrusion assembly (52) arranged inside the extrusion container (51). The feeding port of the extrusion container (51) corresponds to the upper port of the turned bucket (2) and is used to receive the material in the bucket (2), and the extrusion assembly (52) is used to extrude and crush the received material; A second conveyor belt (6) is arranged on the front side of the right end of the first conveyor belt (1), and the conveying direction of the second conveyor belt (6) is perpendicular to that of the first conveyor belt (1); A pushing mechanism (7) is arranged on the rear side of the right end of the first conveyor belt (1), and the pushing mechanism (7) is used to push the bucket (2) on the first conveyor belt (1) onto the second conveyor belt (6).

2. The ice-breaking device according to claim 1, characterized in that, The opening mechanism (3) includes: An electric lifting rod (31) arranged on the front side of the first conveyor belt (1); A rotating seat (32) arranged at the top of the electric lifting rod (31); A cross bar (33) connected and arranged on the rotating seat (32), and the cross bar (33) is arranged perpendicular to the electric lifting rod (31); An opening manipulator (34) arranged below the distal end of the cross bar (33), and the opening manipulator (34) is used to grab the upper cover of the bucket (2).

3. An ice-breaking device as claimed in claim 1, characterized in that, The turning seat (42) includes: Two support seats (421) symmetrically and fixedly arranged on the fixed frame (41); Two bearings (422), and one of the bearings (422) is arranged on each support seat (421); A rotating shaft (423) rotatably connected between the two bearings (422), and the electric clamping arm (43) is fixedly arranged on the rotating shaft (423); A servo motor (424) arranged on the fixed frame (41), and the output shaft of the servo motor (424) is coaxially and fixedly connected to one end of the rotating shaft (423).

4. An ice-breaking device according to claim 1, characterized in that, The extrusion assembly (52) includes an electric rotating wheel (521) arranged inside the extrusion container (51). A plurality of protruding extrusion members (522) are arranged on the edge of the electric rotating wheel (521), and the distance between the extrusion members (522) and the inner wall of the extrusion container (51) is 0.5 - 3 cm. The electric rotating wheel (521) is used to drive the extrusion members (522) to rotate, so as to extrude and crush the material entering the extrusion container (51).

5. An ice-breaking device according to claim 1, characterized in that, The pushing mechanism (7) includes: The upright column (71) is arranged at the rear side of the right end of the first conveyor belt (1); A plurality of electric push rods (72) are arranged on the side surface of the upright column (71), and the electric push rods (72) are arranged parallel to the second conveyor belt (6); Buffer heads (73), and one buffer head (73) is provided at the distal end of each electric push rod (72).

6. An ice-breaking device according to claim 1, characterized in that, A liquid suction assembly (8) is provided above the right side of the first conveyor belt (1), and the liquid suction assembly (8) includes: A carrying box (81) fixedly arranged above the right side of the first conveyor belt (1); A liquid suction pump (82) arranged inside the carrying box (81); An electric telescopic pipe (83) arranged below the carrying box (81), and the upper end of the electric telescopic rod (83) is connected to the liquid suction end of the liquid suction pump (82).

7. An ice-breaking device according to claim 6, characterized in that, The discharge port of the extrusion container (51) is connected to an aggregate bucket (9), and the liquid discharge end of the liquid suction pump (82) is connected to the aggregate bucket (9).

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